JPS6296594A - Metal rolling oil - Google Patents

Abstract

PURPOSE:To obtain a metal rolling oil which exhibits satisfactory high rolling performance in a rolling step under severe conditions and which comprises a product obtd. by reacting a particular amide compd. having a remaining amine group with a particular epoxy compd. CONSTITUTION:The titled rolling oil comprises a product obtd. by reacting an amide compd. (I) having at least one remaining group and obtd. by reacting a 12C or higher aliphatic carboxylic acid or a 12C or higher polycarboxylic acid or/and a 4C or higher carboxylate having at least one 11C or higher alkyl group and carboxyl group per molecule with a polyamine, with an epoxy compd. (II) having at least two epoxy groups capable of reacting with the remaining amine group. The reaction product can exhibit an extremely high performance even when it is used alone as a rolling oil. However, if necessary, the reaction product can used in the form of a mixture with other lubricating oils or animal and vegetable oils and mineral oils, or in combination with an extreme-pressure additive, an antioxidant, and a surfactant.

Description

[Detailed description of the invention] The present invention relates to metal rolling oil.

Conventionally, palm oil has been used as a rolling oil for steel plates for a long time, but instead, animal and vegetable oils such as beef tallow, lard, Nagasu whale hardened oil, mineral oils, or mixtures of these oils are used as a base, and additives, etc. Products containing oiliness improvers, antioxidants, surfactants, etc. are widely used.

On the other hand, progress in rolling machinery equipment has been remarkable, and as mills have become larger, there has been a demand for rationalization and precision in the rolling process, such as reducing the number of buses, increasing rolling speeds, and increasing the standard precision of rolled products. The conditions for rolling oils are becoming more severe, and palm oil and beef tallow-based rolling oils are no longer able to satisfy these conditions, but rolling oils that can replace them are still being found. The current situation is that this is not the case.

The present invention aims to provide a rolling oil that has better rolling performance than conventional palm oil or beef tallow-based rolling oils and can satisfy the harsh rolling processes currently required.

The rolling oil of the present invention is composed of the following.

(A) Aliphatic carboxylic acid or polycarboxylic acid having 12 or more carbon atoms.

(B) A polycarboxylic acid ester having 4 or more carbon atoms each having at least one alkyl group having 11 or more carbon atoms and at least one carboxyl group in one molecule.

An amide compound with at least one remaining amine group obtained by reacting at least one selected from the group of (A) and (B) with a polyamine, which is capable of reacting with the remaining amine group. This metal rolling oil is characterized by using a compound obtained by reaction with an epoxy compound having at least two epoxy groups in the molecule.

Examples of aliphatic carboxylic acids having 12 or more carbon atoms used in (A) of the present invention include saturated fatty acids such as lauric acid, myristic acid, valmitic acid, stearic acid, arachidic acid, and hehenic acid; Examples include unsaturated fatty acids such as acids, ricinoleic acid and arachidonic acid, neo acids, and saturated fatty acids having a linear chain and a side chain at the α-position obtained by the oxo method. Examples of polycarboxylic acids having 12 or more carbon atoms include Japanese acid, or so-called dimer acids and trimer acids obtained by polymerizing unsaturated fatty acids such as oleic acid and linoleic acid.

Next, the polycarboxylic acid ester having 4 or more carbon atoms and having at least 1 alkyl group having 11 or more carbon atoms and at least 1 carboxyl group in each molecule used in (B) is a polycarboxylic acid ester having 4 or more carbon atoms and a hydroxyl group having 4 or more carbon atoms. It is obtained by forming an ester with a compound, but as a hydroxyl compound,
Esters of aliphatic alcohols with 12 or more carbon atoms, or polyhydric alcohols with 2 or more hydroxyl groups, and fatty acids with 12 or more carbon atoms, with at least one hydroxyl group remaining in the molecule, or these esters. and alkylene oxide adducts. Examples of aliphatic alcohols having 12 or more carbon atoms include lauryl alcohol,
Examples include myristyl alcohol, palmityl alcohol, oleyl alcohol, stearyl alcohol, and synthetic alcohols synthesized from olefins. Examples of polyhydric alcohol esters with at least one hydroxyl group remaining in the molecule include ethylene glycol monolaurate, propylene glycol monopalmitate, polyethylene glycol monooleate, glycerin monostearate, glycerin dilaurate, and trimethylolpropane. Monopalmitate, trimethylolpropane distearate, sorbitol monolaurate, sorbitol dioleate, sorbitol tristearate, pentaerythritol monopalmitate, pentaerythritol distearate, pentaerythritol trioleate, pentaerythritol tetralaurate, etc. These include, but are not limited to. Examples of polycarboxylic acids having 4 or more carbon atoms include dibasic carboxylic acids such as succinic acid, adipic acid, azelaic acid, sebacic acid, maleic acid, fumaric acid, and itaconic acid, and their acid anhydrides, trimellitic acid, Further examples include so-called dimer acids, trimer acids, etc. obtained by polymerizing unsaturated fatty acids such as oleic acid and linoleic acid. Further, as the alkylene oxide, ethylene oxide, propylene oxide, butylene oxide, etc. are used.

4 carbon atoms each having an alkyl group of 11 or more carbon atoms and a carboxyl group of at least 1 Gef in one molecule used for (B)
The above polycarboxylic acid ester can be obtained by an esterification reaction using a polycarboxylic acid and a hydroxyl compound by a conventional method, but at least one carboxyl ester is always present in one molecule of the polycarboxylic acid ester obtained at the end of the reaction. group, and must always have at least one ester group and at least one alkyl group having 11 or more carbon atoms.

Furthermore, an ester of a polyhydric alcohol with at least one hydroxyl group remaining in the molecule which is part of the hydroxyl compound (B) and a fatty acid having 12 or more carbon atoms can also be obtained by a conventional esterification reaction.

These esters are obtained by a dehydration esterification reaction between a carboxyl group and a hydroxyl group, and also by a transesterification reaction with a lower alcohol ester of a carboxyl group.

An example of an ester production reaction between a polycarboxylic acid and a hydroxyl compound, and a polyhydric alcohol and a fatty acid having 12 or more carbon atoms is as follows: 1 mole of a hydroxyl compound or polyhydric alcohol and 0.5 to 0.5 to
An esterification reaction is carried out at 160 to 260°C for 2 to 15 hours with 5 mol of nitrogen gas under a stream of nitrogen gas in the presence of an alkaline catalyst such as caustic soda or potassium hydroxide, or an acidic catalyst such as hydrochloric acid, sulfuric acid, or para-toluenesulfonic acid. The desired ester is obtained. In addition, when carrying out transesterification using lower alkyl esters of fatty acids (mainly methyl or ethyl esters), the reaction is carried out at 40 to 120°C using the above-mentioned alkaline catalyst or sodium methylate, etc. to achieve the desired result. Esters can be obtained.

Next, at least one selected from the groups (A) and (B) is reacted with a polyamine to obtain an amide compound having at least one amine group remaining in the molecule. Examples include ethylenediamine, propylenediamine, hexaethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine and the like, but are not limited to these.

The above amide compound contains polyamine, (A), (B)
It is obtained by performing an amide reaction with at least one selected from among the above. To give an example of the reaction conditions, the number of moles of carboxyl compound is determined and used in the reaction so that at least one amine group remains in the molecule per mole of polyamine.

For example, to 1 mole of ethylenediamine, add a carboxyl compound in an amount of 1 mole or less for lauric acid or 0.5 mole or less for dimer acid, and then The reaction was carried out for 25 hours to obtain the desired amide. The number of amine groups remaining in the amide molecule is calculated from the amine value. The reaction between the amide compound having at least one remaining amine group obtained as described above and the epoxy compound is carried out as follows.

0.2 to 2 moles of an epoxy compound are added to 1 mole of an amide compound, and the mixture is reacted at 90 to 150°C for 4 to 12 hours.

Epoxy compounds used here include ethylene glycol diglycidyl ether, glycerin triglycidyl ether, adipate diglycidyl ester, succinic acid diglycidyl ester, dimer acid diglycidyl ester, polyalkylene glycol diglycidyl ether,
Examples include triglycidyl ether of glycerin to which alkylene oxide is added.

If amine remains in the reaction product obtained in the above manner, generally known treatments such as neutralization, quaternization, amphotericization, etc. may be carried out as necessary for the corresponding amine value.
It can be used after carrying out using a processing agent suitable for each treatment.

These reaction products have extremely high rolling performance when used directly as rolling oil, but if necessary, they may be mixed with other lubricating oils, animal or vegetable oils, mineral oils, or added with extreme pressure additives, antioxidants, and interfaces. It can also be used by adding an activator or the like.

The present invention will be described in detail below using Examples.

Synthesis Example 1 282 parts of oleic acid, 282 parts of dimer acid, and 146 parts of triethylenetetramine were reacted at 200 to 240°C for 6 hours to obtain an amide with an acid value of 1.2 and an amine value of 150. Polyethylene glycol (M) is added to this amide.

W = 1540) Add 1600 parts of diglycidyl ether and react at 100 to 120°C for 4 hours, acid value 0.8,
A compound with an amine value of 45 was obtained.

Synthesis Example 2 1158 parts of monolauryl sebacic acid ester and 189 parts of tetraethylenepentamine were mixed in a stream of nitrogen gas at 180 to 150 parts.
Reacted at 240°C for 20 hours, acid value 17, amine value 65.
Obtained 1 Amide. Next, 162 parts of succinic acid diglycidyl ester was added, and the mixture was reacted at 90 to 110 t for 10 hours to obtain a compound having an acid value of 6.5 and an amine value of 42.2.

Synthesis Example 3 568 parts of stearic acid and 103 parts of diethylenetriamine were reacted for 6 hours at 230-240"C under a stream of nitrogen gas to obtain an amide with an acid value of 0.6 and an amine value of 88. Diglycidyl adipate was added to this amide. 146 parts of ester were added and reacted at 90 to 110°C for 6 hours to obtain a compound with an acid value of 0.5 and an amine value of 35.

Synthesis Example 4 516 parts of valmitic acid, 382 parts of succinic acid monooleyl ester, and 189 parts of tetraethylenepentamine were reacted at 230 to 240°C for 16 hours under a nitrogen gas flow, and the acid value was 1.
8.5, and an amide with an amine value of 115 was obtained.

174 parts of ethylene glycol diglycidyl ether was added to this amide and reacted at 110 to 120°C for 4 hours,
A compound having an acid value of 12.3 and an amine value of 38 was obtained.

The friction coefficient (μ) and pressure resistance of Examples 1 to 4 of rolling oils having the compositions shown in Table 1 using the compounds obtained in Synthesis Examples 1 to 4 were measured, and the results were used as comparative examples for tallow-based rolling. The results are shown in Table 2 along with the oil measurement results.

In addition, the rolling performance test was conducted by directly applying a certain amount of rolling oil to the rolled material for Example 1.2, and for Example 3.4.
And for comparative examples, tests were conducted by supplying the emulsion as a 5% concentration emulsion. The amount of oil attached to the rolled material was set to 1 g/g in all Examples 1 to 4 and Comparative Example.

The results of the test were evaluated as rolling performance based on the relationship between the rolling reduction ratio (%) and the rolling blade (ton), and are shown in Figure 1.

In addition, as a comparative example, tallow-based rolling oil shown in Table 1 was used.

The test method regarding the lubrication performance of the rolling oil of the present invention is as follows.

Friction coefficient (μ) test method Sota pendulum type oil test iNn type load-bearing capacity test method Shell type high-speed four-ball friction tester Rolling test method Rolling mill: Four-roll rolling mill Work roll diameter 150 mm X medium 140 mm Backup roll diameter 250mm x Width 140mm Roll material: Chrome steel Roll circumferential speed: 30m/min Rolling material: 5pc-c Thickness: 0.6mm x Width: 50mm x Length: 150mm Measuring method of rolling performance Two rolls with a spacing of 50mm (J2+) on the steel plate before rolling A line was drawn, the line was rolled, the distance after rolling (p, z>) was measured, and the rolling reduction was determined using the following formula.

Further, the rolling load (ton) at that time was measured using a load cell.

[Brief explanation of drawings]

FIG. 1 is a rolling performance comparison diagram showing the rolling performance of Examples 1 to 4 of the rolling oil of the present invention and a comparative example based on the relationship between rolling load and rolling reduction. The comparison line in the figure indicates the example floor.

Claims (1)

[Claims] (A) An aliphatic carboxylic acid or polycarboxylic acid having 12 or more carbon atoms. (B) A polycarboxylic acid ester having 4 or more carbon atoms each having at least one alkyl group having 11 or more carbon atoms and at least one carboxyl group in one molecule. An amide compound with at least one remaining amine group obtained by reacting at least one selected from the group of (A) and (B) with a polyamine, which is capable of reacting with the remaining amine group. A metal rolling oil characterized in that it uses a compound obtained by a reaction with an epoxy compound having at least two epoxy groups in its molecule.