JPS6292418A - Manufacture of electromagnet coil - Google Patents
Manufacture of electromagnet coilInfo
- Publication number
- JPS6292418A JPS6292418A JP60232783A JP23278385A JPS6292418A JP S6292418 A JPS6292418 A JP S6292418A JP 60232783 A JP60232783 A JP 60232783A JP 23278385 A JP23278385 A JP 23278385A JP S6292418 A JPS6292418 A JP S6292418A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- molded
- metal plates
- round
- curvature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002184 metal Substances 0.000 claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 238000004804 winding Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 10
- 239000012212 insulator Substances 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000004020 conductor Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
Landscapes
- Coil Winding Methods And Apparatuses (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
Description
【発明の詳細な説明】
１一
本発明は、特に大電流を流すために導電体を金属板とし
、しかもその形状を扇形に効率よく成型する電磁石用コ
イルの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention particularly relates to a method of manufacturing an electromagnetic coil in which a metal plate is used as a conductor and the conductor is efficiently formed into a fan shape in order to flow a large current.
例えば陽子などの素粒子ビーム加速システムとしてＬｉ
ｎａｃと呼ばれる研究設備が各種研究機関で提案されて
いる。このうちビーム集束用として４極マグネツトが用
いられるが、この４極マグネツトでは電磁石型、永久磁
石型などが提案されているが、この４極マグネツトでは
磁極用の磁場勾配の大きいことが要求される一方、その
設置空間を最少限にすることも要求項目の１つである。For example, Li can be used as an elementary particle beam acceleration system such as protons.
Research equipment called nac has been proposed at various research institutions. Among these, quadrupole magnets are used for beam focusing, and although electromagnetic and permanent magnet types have been proposed, quadrupole magnets require a large magnetic field gradient for the magnetic poles. On the other hand, one of the requirements is to minimize the installation space.
このため電磁石型ではコイルに大電流を流して大きな磁
器発生が必要となる。この場合、必然的に４極マグネツ
トでは磁場勾配もそれに応じて大きくなる。For this reason, the electromagnetic type requires a large current to be passed through the coil to generate a large amount of porcelain. In this case, the magnetic field gradient in the quadrupole magnet will necessarily increase accordingly.
本発明はかかる点に鑑み、これまでのワイヤの巻回では
その通電する電流には限界があるので、より大きい電流
を流すため断面積の大きい金属板で構成し、４極マグネ
ツトの効率を向上させるため４極マグネツＦの外周を円
形とし、更に電磁効率をよくするため、積層したコイル
用金属導電体を全て同じ曲率の扇形に成型するようにし
、もって従来の設置空間を大幅に改善し得る製造方法を
提案することを主たる目的とする。In view of this, the present invention improves the efficiency of the 4-pole magnet by constructing it with a metal plate with a large cross-sectional area in order to allow a larger current to flow, since there is a limit to the current that can be passed through conventional wire winding. In order to achieve this, the outer periphery of the 4-pole magnet F is made circular, and in order to further improve electromagnetic efficiency, all the laminated metal conductors for the coil are formed into fan shapes with the same curvature, thereby greatly improving the conventional installation space. The main purpose is to propose a manufacturing method.
以下本発明の一実施例についで図面を参照しながら詳細
に説明する。An embodiment of the present invention will be described in detail below with reference to the drawings.
第１図は本発明方法に使用して好適な成型装置の一実施
例を示す断面図である。６は下型を示し、この中央部に
は所定の曲率に設定された当て棒２が横に渡されて取り
付けられ、下型６の上部に、後述するように、被成型金
属板コイル１が当接される。そしてほぼ円状の凹部４を
底部に有する上型５を下型６に被せ下型６と上型５とを
固着し得るようにする。更に＄２図に示す如く、上型５
の凹部４と被成型コイル１との間には被成型コイル１の
長さより長い両側に突出する成型用丸棒３が配置され、
両端にくさび状の押し部を有する押し型７が２つの成型
用丸棒３の間に徐々に挿入し得るようにしたものである
。この場合、当て棒２の半径・被成型コイル１の厚み及
び丸棒３の直径を加えた寸法の曲率が上型５の凹部４の
曲率と一致するように設定されている。FIG. 1 is a sectional view showing an embodiment of a molding apparatus suitable for use in the method of the present invention. Reference numeral 6 denotes a lower mold, in the center of which a support rod 2 set to a predetermined curvature is attached horizontally, and on the upper part of the lower mold 6, as will be described later, a metal plate coil 1 to be formed is mounted. be touched. Then, an upper mold 5 having a substantially circular recess 4 at the bottom is placed over the lower mold 6 so that the lower mold 6 and the upper mold 5 can be fixed together. Furthermore, as shown in the figure $2, the upper mold 5
A molding round bar 3 that is longer than the length of the molded coil 1 and protrudes from both sides is arranged between the recess 4 and the molded coil 1.
A press mold 7 having wedge-shaped press parts at both ends can be gradually inserted between two molding round bars 3. In this case, the curvature of the radius of the pressing rod 2, the thickness of the coil 1 to be molded, and the diameter of the round bar 3 is set to match the curvature of the recess 4 of the upper mold 5.
次に本発明方法の一実施例について説明する。Next, one embodiment of the method of the present invention will be described.
まず、口字状に打ち抜き成型したコイル用各金属板と絶
縁体とを順次積層した被成型コイル１（必要により仮止
めしておく）を、下型６の当て棒２の上部に当接する。First, a to-be-molded coil 1 (temporarily fastened if necessary), which is formed by successively laminating metal plates for coils punched and formed into a shape of an opening and an insulator, is brought into contact with the upper part of the pressing rod 2 of the lower mold 6.
この場合、積層した被成型コイル１は断面が逆台形状と
なるようにしておく。In this case, the stacked coils 1 to be formed are arranged to have an inverted trapezoidal cross section.
次に、第１図及び第２図に示す如く、コイル１の上部に
成型用丸棒３ Ａ、３ Ｂを載置し、更に上型５を載置
し、押し型７により成型用丸棒３Ａ、３Ｂ間を割るよう
にセットする。この場合、ボルトにより締め付けておく
ことができる。そして押し型７の進入により、徐々に成
型用丸棒３ Ａ、３ Ｂの間隔が上型５の凹部４に沿っ
て広がることにより、被成型用コイル１は当て棒２の曲
率に沿って徐々に円弧状に曲げられ、最終的には、第３
図に示す如く、被成型コイル１はその断面が扇形に仕上
れげられる。このような曲率のかけ方は押し型で下方に
単純にかければよしきわめて製作上は簡便である。Next, as shown in FIGS. 1 and 2, the round bars 3 A and 3 B for molding are placed on the upper part of the coil 1, the upper mold 5 is further placed, and the round rods for molding are placed on the top of the coil 1. Set it so that it is divided between 3A and 3B. In this case, it can be tightened with bolts. As the pushing mold 7 enters, the interval between the round molding bars 3A and 3B gradually widens along the recess 4 of the upper mold 5, and the coil 1 to be molded gradually follows the curvature of the pressing rod 2. It is bent into an arc shape, and finally the third
As shown in the figure, the coil 1 to be formed is finished to have a fan-shaped cross section. This type of curvature can be simply applied downward with a press die, which is extremely simple in manufacturing.
尚、被成型金属板は口字状に予め切断したものについて
説明したが、第４図に示す如く、１枚（１層）の金属板
３０の途中にスリット加工したものでもよく、また扇形
に成型した後にスリット加工したものでもよい。そして
対向する舌片３１の巻き始め、巻と終わりを若干折り曲
げてずらし、第５図に示す如く、巻き終わり３２と次層
の巻と始め３３とを半田付け（蝋付は等）などで電気的
に直列に接続し、被成型コイルの所定の巻回数を得るよ
うにしてもよい。絶縁体はその間に挿入されることにな
る。Although the metal plate to be molded has been described as having been cut in advance in the shape of an opening, as shown in FIG. It may be molded and then slit. Then, the winding start, winding and end of the opposing tongue piece 31 are slightly bent and shifted, and as shown in FIG. Alternatively, they may be connected in series to obtain a predetermined number of turns of the coil to be molded. An insulator will be inserted between them.
尚、当然金属板との次層の金属板との間には金属板とほ
ぼ同形状に構成したポリイミド樹脂などの絶縁板を交互
に間挿させる。この後、全体を仮止めした後、絶＃Ｃｍ
脂に侵潰して脱泡硬化させて金マイルとして仕上げられ
る。Of course, insulating plates made of polyimide resin or the like and having substantially the same shape as the metal plates are alternately inserted between the metal plates and the next metal plate. After this, after temporarily fixing the whole thing, it is absolutely #Cm
It is eroded by fat, defoamed and hardened to be finished as gold miles.
以上述べたごとく本発明によれば、断面逆台形状に積層
したコイル用金属板の底部に曲率を有する当て棒を当接
し、上記コイル用金属板の上部に２本の丸棒を当て、更
に同一曲率の凹部を有する上型を載置し、上記２本の丸
棒の間を割り広げて扇状に塑性形成するようにしたので
、
簡単な治具により簡単に扇形の被成型コイルの成型が可
能となり、生産製の向上が図られる。またこのようなコ
イルを採用したビーム集束用４極マグネツトの空間（ス
ペース）の効率が向上することになる。As described above, according to the present invention, a pressing rod having a curvature is brought into contact with the bottom of the coil metal plates laminated with an inverted trapezoidal cross section, two round rods are brought into contact with the top of the coil metal plates, and An upper mold having a concave portion of the same curvature is placed, and the space between the two round bars is widened to plastically form a fan-shaped coil. Therefore, a fan-shaped coil to be formed can be easily formed using a simple jig. This makes it possible to improve production efficiency. Furthermore, the space efficiency of the beam focusing quadrupole magnet employing such a coil is improved.
第１図及び第２図は本発明方法に使用して好適な製造装
置の一実施例を示す図、第３図は本発明の一工程を示す
図、第４図及び第５図は被成型コイルの例を示す図であ
る。
１・・・非成型コイル、２・・・当て棒、３・・・成型
用丸棒、４・・・凹部、５・・・上型、６・・・下型、
７・・・押し型。
出願人代理人 弁理士 秋 山 高第１図
第２図
第３図
第４図
第５図1 and 2 are views showing an embodiment of a manufacturing apparatus suitable for use in the method of the present invention, FIG. 3 is a view showing one process of the present invention, and FIGS. 4 and 5 are views showing a molded object. It is a figure showing an example of a coil. DESCRIPTION OF SYMBOLS 1... Non-molding coil, 2... Backing rod, 3... Round bar for forming, 4... Recessed part, 5... Upper mold, 6... Lower mold,
7...Press type. Applicant's Representative Patent Attorney Takashi Akiyama Figure 1 Figure 2 Figure 3 Figure 4 Figure 5
Claims (1)
率を有する当て棒を当接し、上記コイル用金属板の上部
に２本の丸棒を当て、更に同一曲率の凹部を有する上型
を載置し、上記２本の丸棒の間を割り広げて扇状に塑性
形成するようにしたことを特徴とする電磁石用コイルの
製造方法。 ２、上記コイル用金属板の平面をロ字状に形成したもの
で構成した特許請求の範囲第１項記載の電磁石用コイル
の製造方法。 ３、上記コイル用金属板の途中にスリットが形成され、
該スリットを介して対向する金属板の一方を巻き始め、
他方を巻き終わりとし、巻き終わりと次層の巻き始めと
を互いに電気的に接続して積層した特許請求の範囲第２
項記載の電磁石用コイルの製造方法。[Claims] 1. A pressing rod having a curvature is brought into contact with the bottom of the coil metal plates laminated with an inverted trapezoidal cross section, and two round rods are brought into contact with the top of the coil metal plates, and further with the same curvature. A method for manufacturing an electromagnetic coil, characterized in that an upper die having a recessed portion is placed thereon, and the space between the two round bars is spread apart to plastically form a fan-like shape. 2. The method of manufacturing an electromagnetic coil according to claim 1, wherein the coil metal plate is formed in a rectangular plane. 3. A slit is formed in the middle of the metal plate for the coil,
Start winding one of the opposing metal plates through the slit,
Claim 2, in which the other layer is the winding end, and the winding end and the winding start of the next layer are electrically connected to each other and laminated.
A method for manufacturing an electromagnetic coil as described in .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60232783A JPS6292418A (en) | 1985-10-18 | 1985-10-18 | Manufacture of electromagnet coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60232783A JPS6292418A (en) | 1985-10-18 | 1985-10-18 | Manufacture of electromagnet coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6292418A true JPS6292418A (en) | 1987-04-27 |
| JPH0247097B2 JPH0247097B2 (en) | 1990-10-18 |
Family
ID=16944670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60232783A Granted JPS6292418A (en) | 1985-10-18 | 1985-10-18 | Manufacture of electromagnet coil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6292418A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102651275A (en) * | 2012-06-05 | 2012-08-29 | 江苏中容科技有限公司 | Dry type transformer long and round coil casting outer mold |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0638185U (en) * | 1992-10-23 | 1994-05-20 | エスエムケイ株式会社 | Memory card connector |
-
1985
- 1985-10-18 JP JP60232783A patent/JPS6292418A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102651275A (en) * | 2012-06-05 | 2012-08-29 | 江苏中容科技有限公司 | Dry type transformer long and round coil casting outer mold |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0247097B2 (en) | 1990-10-18 |
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