JPS6287052A - Production of food coated with oleagenous cake pastry - Google Patents

Production of food coated with oleagenous cake pastry

Info

Publication number
JPS6287052A
JPS6287052A JP60227895A JP22789585A JPS6287052A JP S6287052 A JPS6287052 A JP S6287052A JP 60227895 A JP60227895 A JP 60227895A JP 22789585 A JP22789585 A JP 22789585A JP S6287052 A JPS6287052 A JP S6287052A
Authority
JP
Japan
Prior art keywords
dough
oil
food
confectionery dough
roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60227895A
Other languages
Japanese (ja)
Other versions
JPH0318B2 (en
Inventor
Iwao Hachiya
巌 蜂屋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meiji Seika Kaisha Ltd
Original Assignee
Meiji Seika Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meiji Seika Kaisha Ltd filed Critical Meiji Seika Kaisha Ltd
Priority to JP60227895A priority Critical patent/JPS6287052A/en
Publication of JPS6287052A publication Critical patent/JPS6287052A/en
Publication of JPH0318B2 publication Critical patent/JPH0318B2/ja
Granted legal-status Critical Current

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  • Confectionery (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

PURPOSE:To coat a core food with an oleagenous food pastry having arbitrary thickness independent to the viscosity, by flowing down a curtain of an oleagenous food pastry on a belt conveyor and on the upper surface of a core food placed on the conveyor. CONSTITUTION:An oleagenous food pastry 1 in a hopper 4 is formed to a prescribed thickness using a pair of rolls 2, 3, scraped off from the surface of the rotary roll 2 with a scraper 6 and flowed down in the form of a curtain on a belt conveyor 7. A core food 9 is placed on the belt conveyor 7 and transferred under the roll 2. The belt conveyor 7 and the upper surface of the core food 9 are coated with the oleagenous food pastry flowing down from the roll.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明はビスケットやクラッカー等の可食センターの表
面にチョコレート、カラーチョコレート。
[Detailed Description of the Invention] [Industrial Field of Application] The present invention provides chocolate or colored chocolate on the surface of an edible center such as biscuits or crackers.

ホワイトチョコレート等の油脂性菓子生地を薄く均一な
厚さで被覆することよりなる油脂性菓子生地被覆食品の
製造方法に関するものである。
The present invention relates to a method for producing a food coated with oil-based confectionery dough, which comprises coating oil-based confectionery dough such as white chocolate with a thin and uniform thickness.

〔従来の技術〕[Conventional technology]

チョコレート、カラーチョコレート、ホワイトチョコレ
ート等の油脂性菓子生地をビスケットやクラッカー等の
中心物体(センター)となる食品の上面または全面に被
覆した食品は様々の色調。
Foods that are made by coating the top or entire surface of foods such as biscuits and crackers with oil-based confectionery dough such as chocolate, colored chocolate, and white chocolate come in a variety of colors.

風味の油脂性菓子生地と様々な風味の中心食品との組み
合わせにより消費者に非常に興趣をもたらすものである
The combination of flavored oily confectionery dough and core foods of various flavors is very interesting to consumers.

従来ビスケット、クラッカー等の中心食品の上にチョコ
レート、カラーチョコレート、ホワイトチョコレート等
の油脂性菓子生地を被覆する方法としては、全面または
片面のみを被覆する機構を有スるエンローバーと呼ばれ
る装置を用いるのが一般的である。即ち連続的に循環運
行する金網コンベアー上にセンターを載置し、金網コン
ベアー上方に配設した底部に適宜間隔のスリットを有す
る油脂性菓子生地ホッパー内に調温済みの油脂性菓子生
地を供給し、スリットを通して油脂性菓子生地をカーテ
ン状に自重流下させ、この中を通過させることにより中
心食品の上面を該生地で被覆する方法である。また、必
要により底面をも被覆する場合には、さらに金網コンベ
アー直下に配設した平滑ロールにより金網コンベアー上
に盛り上げた油脂性菓子生地を該中心食品の下面に付着
させて被覆し、次いで該油脂性菓子生地被覆食品の上方
より温風を吹き付け、さらに金網コンベアーを振動させ
て該センターの側面及び下面より余剰の油脂性菓子生地
を払い落し、しかる後、該油脂性菓子生地被覆食品を金
網コンベアーより次のベルトコンベアー上に移行せしめ
て冷却トンネル内を通過させ、該油脂性菓子生地被覆食
品を冷却固化させる方法がある。その他に、それ程一般
的ではないが、エンローバー装置内の金網コンベアーの
上方から油脂性菓子生地を噴霧してその上面を被覆する
方法も行われている。さらに、特公昭58−53.89
7号はフローパンより流下する油脂性菓子生地を下方に
約45°傾斜させた板状のカーテンプレート上に落し、
次いで該プレート上を流下させつつ生地の流れ幅を広げ
てフローパンからの流下の際に生じ易い生地カーテンの
切目の生成を防止し、該プレート下端より油脂性菓子生
地をカーテン状に流下させて中心食品の上面を被覆する
装置を開示している。
Conventionally, as a method for coating core foods such as biscuits and crackers with oil-based confectionery dough such as chocolate, colored chocolate, and white chocolate, a device called an enrober is used, which has a mechanism for coating the entire surface or only one side. is common. That is, the center is placed on a wire mesh conveyor that circulates continuously, and the temperature-controlled oil-based confectionery dough is fed into an oil-based pastry dough hopper, which is provided above the wire mesh conveyor and has slits at appropriate intervals at the bottom. This is a method in which the oil-based confectionery dough is allowed to flow down under its own weight in the form of a curtain through a slit, and by passing through the slit, the upper surface of the central food product is covered with the dough. In addition, if the bottom surface is also coated if necessary, the oil-based confectionery dough that has been heaped up on the wire mesh conveyor is applied to the bottom surface of the core food using a smooth roll placed directly below the wire mesh conveyor, and then the oil and fat confectionery dough is applied to the bottom surface of the core food product. Hot air is blown from above the food coated with oily confectionery dough, and the wire mesh conveyor is vibrated to remove excess oily confectionery dough from the side and bottom surfaces of the center, and then the food covered with oily confectionery dough is transferred to the wire mesh conveyor. There is a method in which the oil-based confectionery dough-covered food is cooled and solidified by transferring it to the next belt conveyor and passing through a cooling tunnel. Another method, which is less common, is to spray oil-based confectionery dough from above a wire mesh conveyor in an enrober device to coat the upper surface of the wire mesh conveyor. In addition, special public service 58-53.89
No. 7 drops the oil-based confectionery dough flowing down from the flow pan onto a plate-shaped curtain plate tilted downward at approximately 45 degrees.
Next, while flowing down the plate, the width of the flow of the dough is widened to prevent the formation of cuts in the dough curtain that are likely to occur when flowing down from the flow pan, and the oil-based confectionery dough is allowed to flow down in a curtain shape from the lower end of the plate. An apparatus for coating the top surface of a food center is disclosed.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

在来の通常のエンローバーによる被覆では、中心食品を
被覆したちの以外の余剰の油脂性菓子生地を風の吹き付
けや振動またはタッピングにより除去するので、使用し
うる油脂性菓子生地は粘度10、 OOO〜30. O
O0cps程度の極めて低粘度の生地に限定される。そ
して低粘度の生地とするには、ココアバク−やココアバ
ターの代用脂等の高価な原料の配合量を増やさねばなら
ないので、製品は高コストにならざるを得ない。さらに
、余剰生地を除去する際に風の吹き付けを行うと、中心
食品に被覆した油脂性菓子生地上に風の吹き付けた跡が
残って中心食品の表面形状や模様とは全くかけはなれた
外観を呈することになり好ましくない。次いで、ネット
コンベアーの振動により、さらに余剰生地を除去すると
同時に風の吹き付は跡をある程度軽減して滑らかな被覆
状態にすることが出来るが、油脂性菓子生地の一部は中
心食品の凹部に流れ込んで留るため、中心食品の形状と
は趣を異にする外観を呈する様になる。そして振動によ
り金網コンベアー上の製品はころがり状Mとなって整列
配置が乱れ、極端な場合には製品同士が付着し或いは転
倒するので、中心食品同士はかなりの間隔をあけて整列
せねばならず、製造効率も悪い上に不良品の発生率も大
きい。
In conventional coating with a conventional enrober, excess oily confectionery dough other than the one that covers the central food is removed by wind blowing, vibration, or tapping, so the usable oily confectionery dough has a viscosity of 10. OOO~30. O
Limited to extremely low viscosity dough of about 00cps. In order to obtain a dough with a low viscosity, it is necessary to increase the amount of expensive raw materials such as cocoa butter and substitute fats for cocoa butter, which inevitably results in a high cost product. Furthermore, if air is blown when removing excess dough, traces of the wind blowing will remain on the oil-based confectionery dough coated on the core food, resulting in an appearance that is completely different from the surface shape and pattern of the core food. This is not desirable. Next, the vibration of the net conveyor further removes excess dough, and at the same time, the wind blowing can reduce the marks to some extent and create a smooth coating, but some of the oil-based confectionery dough is stuck to the concave part of the central food. Because it flows in and stays there, it takes on an appearance that is different from the shape of the central food. The vibrations cause the products on the wire mesh conveyor to roll into a rolling shape M, disrupting the alignment, and in extreme cases causing the products to stick to each other or fall over, so the food items at the center must be lined up with a considerable distance between them. , manufacturing efficiency is poor and the incidence of defective products is high.

また、油脂性菓子生地の圧縮空気を利用した噴霧装置を
エンローバー内に設置したものは、中心食品の上面に均
一に薄く被覆出来るので、余剰生地の風の吹き付けや振
動による除去を行うことなく好適に使用出来るが、油脂
性菓子生地の噴霧状態を均一に実施出来る生地は粘度約
10,000cps程度以下の極めて低粘度の場合に限
られる上に油脂性菓子生地中のダマや粗い粒子により噴
霧ノズルに目づまりを生ずるために、故障頻度が大とな
る欠点がある。しかも、均一な被覆を行うには噴霧ノズ
ルが複数必要で装置が高価になると共に、噴霧チャンバ
ー内に油脂性菓子生地の霧が充満してしまうため、作業
者が該チャンバー内を通過する中心食品への被覆状態を
観察しなから噴霧ノズルの調整を行うことは不可能であ
り、都度運転を停止してノズルの調整を行わねばならな
い。
In addition, a spray device that uses compressed air for oil-based confectionery dough is installed in the enrober, which allows the top surface of the main food to be coated thinly and uniformly, so there is no need to remove excess dough by blowing air or vibration. Although it can be used suitably, it is possible to uniformly spray oil-based confectionery dough only when the dough has an extremely low viscosity of about 10,000 cps or less, and the clumps and coarse particles in oil-based confectionery dough can be sprayed. The disadvantage is that the nozzle becomes clogged, which increases the frequency of failures. Moreover, multiple spray nozzles are required to achieve uniform coating, which makes the equipment expensive, and the spray chamber is filled with mist of oil-based confectionery dough, which prevents workers from passing through the chamber for the main foodstuffs. It is impossible to adjust the spray nozzle without observing the state of coating, and the operation must be stopped each time to adjust the nozzle.

さらに、エンローバーの金網コンベアーは金網上の余剰
生地を自重流下させて除去するので、構造としては優れ
ているが、完全な掃除機能を持っていない。そのため、
金網上には少量の油脂性菓子生地が常に付着しており、
それが中心食品の底面に付着移行するので、食品の上面
のみを被覆したい場合に、底面の汚れをもたらすという
欠点がある。
Furthermore, the wire mesh conveyor of the enrober removes the excess fabric on the wire mesh by letting it flow down under its own weight, so although it has an excellent structure, it does not have a complete cleaning function. Therefore,
A small amount of oily confectionery dough is always attached to the wire mesh.
It has the disadvantage that it adheres and migrates to the bottom of the food product, resulting in soiling of the bottom if only the top surface of the food is desired to be coated.

また、前記特公昭58−53,897号の方法では、ヘ
ルド上に載置したビスケット等の中心食品にカーテンプ
レートよりカーテン状の油脂性菓子生地を流下させて被
覆するので、装置の構造は比較的簡単で取扱いも容易で
はあるが、流動性の大きい油脂性菓子生地を使用する方
法であり、エンローバーの場合と同様に粘度10,00
0〜20、000cps程度の極めて低粘度の油脂性菓
子生地に限定される。しかも、この方法で粘度20、 
OO0cps程度の生地で中心食品を被覆すると、被覆
生地の厚さは1.4n+程度、粘度10.000cps
程度の低粘度の生地で1.2〜1.3■l程度の厚さと
なり、通常のエンローバーで被覆する場合の0.5〜Q
、3mm程度の被覆厚に比し、はるかに厚くなる。そし
て、装置の構造上、随時油脂性菓子生地の被覆量を調整
することは全く不可能である。
Furthermore, in the method disclosed in Japanese Patent Publication No. 58-53,897, the main food such as biscuits placed on a heddle is covered with a curtain-shaped oily confectionery dough from a curtain plate, so the structure of the device is comparatively Although it is simple and easy to handle, it is a method that uses oil-based confectionery dough with high fluidity, and as with the enrober, it has a viscosity of 10.00
It is limited to oil-based confectionery dough with an extremely low viscosity of about 0 to 20,000 cps. Moreover, with this method, the viscosity is 20,
When the main food is covered with a dough of about OO0cps, the thickness of the covering dough is about 1.4n+ and the viscosity is 10.000cps.
The thickness is about 1.2 to 1.3 μl with a low viscosity dough, and the thickness is 0.5 to 1.3 μl when covered with a normal enrober.
, which is much thicker than the coating thickness of about 3 mm. Furthermore, due to the structure of the apparatus, it is completely impossible to adjust the amount of oil-based confectionery dough covered at any time.

さらに、油脂性菓子生地で被覆された食品と連続してベ
ルト上に被覆した生地とを分離する方法については全く
言及されていないのである。
Furthermore, there is no mention of a method for separating the food covered with the oil-based confectionery dough from the dough continuously coated on the belt.

〔問題点を解決するための手段及び作用〕本発明者等は
上記した従来技術の諸欠点をなくし、均一な厚さの油脂
性菓子生地でビスケットやクラッカー等の中心食品の全
体をその本来の形状を損うことなく被覆する簡便な方法
及びその装置について検討した結果、油脂性菓子生地の
カーテンを連続循環運行するヘルドコンベア及び該コン
ベア上に配置した中心食品の上面に流下する方法により
粘度に全く関係なく油脂性菓子生地を任意の均一な厚さ
で被覆出来、しかも風の吹き付けや振動等による余剰生
地の除去を全く必要とせずに中心食品の本来の形状をそ
のまま留めた外観のすぐれた被覆製品を製造し、次いで
該被覆製品を適宜な間隔を持たせて直列配置した後段の
ベルトコンベア上に移行させ、前段のコンベア上に被覆
した油脂性菓子生地はそのまま反転移行させることによ
り中心食品とベルトコンベア上に被覆した余剰生地とを
容易に、かつ完全に分離出来ることを確かめ、さらに検
討を重ねて本発明を完成するに到った。
[Means and effects for solving the problem] The present inventors have solved the above-mentioned drawbacks of the prior art, and have made the entirety of core foods such as biscuits and crackers using oil-based confectionery dough of uniform thickness. As a result of studying a simple method and device for coating without damaging the shape, we found that a curtain of oil-based confectionery dough could be coated on a heddle conveyor that continuously circulates, and a method in which the curtain of oil-based confectionery dough would flow down onto the top surface of the center food placed on the conveyor to reduce the viscosity. It is possible to coat oil-based confectionery dough with any uniform thickness regardless of the relationship, and it has an excellent appearance that retains the original shape of the main food without the need to remove excess dough by wind blowing, vibration, etc. A coated product is manufactured, and then the coated product is transferred onto a later stage belt conveyor arranged in series with an appropriate interval, and the coated oily confectionery dough is reversely transferred onto the former stage conveyor as it is, thereby producing a main food product. It was confirmed that it was possible to easily and completely separate the excess fabric covered on the belt conveyor, and after further studies, the present invention was completed.

すなわち本発明は適宜な間隔を置いて直列配列した少な
くとも二連の循環運行式ベルトコンヘアの上方に適宜間
隔載置いて回転ロールを該コンベアの進行直交方向に設
置すると共に該回転ロールの対向位置に固定ロールまた
はスリット付きプレートを配設し、油脂性菓子生地を該
ロール間または該ロールとプレート間に供給することに
より該回転ロール表面に該油脂性菓子生地を均一な厚さ
で連続付着させ、次いで該回転ロールの下部に当接した
スクレーパーで該生地を掻き取りカーテン状に流下させ
、該コンベア上に載置したビスケット等の中心食品の上
面及び該コンベアの上に均一な厚さで連続的に被覆した
のち該油脂性菓子生地被覆食品を後段のコンベアへ移送
し、冷却トンネル中に移行させて該生地を冷却固化し、
一方該コンベアの上に被覆した油脂性菓子生地は該コン
ベアに付着させたまま反転移行させ、次いでコンベアに
当接させたスクレーパーで掻き取ることを特徴とする油
脂性菓子生地被覆食品の製造方法である。
That is, the present invention comprises at least two sets of recirculating belt conveyors arranged in series at appropriate intervals, with rotating rolls placed at appropriate intervals in the direction orthogonal to the movement of the conveyors, and at positions opposite to the rotating rolls. A fixed roll or a plate with slits is disposed in the rotating roll, and the oil-based confectionery dough is supplied between the rolls or between the roll and the plate so that the oil-based confectionery dough is continuously adhered to the surface of the rotating roll in a uniform thickness. Next, the dough is scraped off with a scraper that is in contact with the lower part of the rotating roll, and is caused to flow down in a curtain shape, so that it is continuously coated with a uniform thickness on the upper surface of the main food such as biscuits placed on the conveyor and on the conveyor. After being coated with oil and fat confectionery dough, the food coated with oil and fat confectionery dough is transferred to a subsequent conveyor and transferred into a cooling tunnel to cool and solidify the dough,
On the other hand, a method for producing a food coated with oil-based confectionery dough, characterized in that the oil-based confectionery dough coated on the conveyor is inverted and transferred while remaining attached to the conveyor, and then scraped off with a scraper placed in contact with the conveyor. be.

次に、本発明の代表的実施例につき図面を用いて以下に
説明する。
Next, typical embodiments of the present invention will be described below with reference to the drawings.

油脂性菓子生地1を通常の方法でテンバリング(調温)
し、1対の平滑ロール2,3上に載架したホッパー4内
に供給する。平滑ロールは回転ロール2と固定ロール3
とから成り、回転ロール2ト固定ロール3の内部には油
脂性菓子生地の同化防止と調温状態保持の為に29〜3
0℃程度の調温水が常時循環している。また、1対の平
滑ロール2,3の間の間隔は回転ロール2に付着し移行
する油脂性菓子生地5の厚さを調節する様に随意調節す
ることが出来る。ホッパー4内の油脂性菓子生地1は回
転ロール2の回転と1対の平滑ロール2.3の間隔によ
る一定の厚さで回転ロール2の表面に連続的に付着して
移行する。そして回転ロール2の下部表面に接線方向に
当接させたスクレーパー6で掻き取ると、回転ロール2
に付着した油脂性菓子生地5は自重により連続したカー
テン状によって下方のベルトコンベア7の上に流下する
。一方、供給コンベア8上に適宜な間隔を置いて供給し
載置された中心食品9はコンベア7上に移行しく供給コ
ンベア8は省略し、前方に延長したコンベア7の上に中
心食品を載置しても良い)、回転ロール2の下方へと移
送され、上方よりカーテン状に流下する油脂性菓子生地
はベルトコンベア7及び中心食品9の上面を連続的に被
覆する。
Temper the oil-based confectionery dough 1 in the usual way.
Then, it is fed into a hopper 4 placed on a pair of smooth rolls 2 and 3. The smooth rolls are rotating roll 2 and fixed roll 3.
It consists of 2 rotating rolls and a fixed roll 3 with 29 to 3 rolls inside to prevent assimilation of the oil-based confectionery dough and maintain temperature control.
Temperature-controlled water at around 0°C is constantly circulated. Further, the distance between the pair of smooth rolls 2 and 3 can be arbitrarily adjusted so as to adjust the thickness of the oil-based confectionery dough 5 that adheres to and transfers to the rotating roll 2. The oil-based confectionery dough 1 in the hopper 4 is continuously adhered to and transferred to the surface of the rotating roll 2 at a constant thickness due to the rotation of the rotating roll 2 and the distance between the pair of smooth rolls 2.3. Then, when the lower surface of the rotating roll 2 is scraped off with a scraper 6 that is brought into contact with the lower surface of the rotating roll 2 in the tangential direction, the rotating roll 2
The oily confectionery dough 5 adhering to the confectionery dough 5 flows down onto the belt conveyor 7 below in a continuous curtain shape due to its own weight. On the other hand, the core foods 9 supplied and placed at appropriate intervals on the supply conveyor 8 are moved onto the conveyor 7, so the supply conveyor 8 is omitted and the core foods are placed on the conveyor 7 extending forward. The oil-based confectionery dough is transferred to the lower part of the rotating roll 2 and flows down like a curtain from above, continuously covering the upper surface of the belt conveyor 7 and the center food product 9.

この被覆された食品14はベルトコンベア7の端部に到
達すると、ベルトコンベア7に付着したまま適宜な間隔
を設けて配置された後段のベルトコンベア10上に移行
し、そのまま冷却トンネル11内へと移送され冷却固化
される。一方、ベルトコンベア7上の中心食品相互9,
9の間に流下した油脂性菓子生地12はベルトコンベア
10へと移行することなくベルトコンへア7に付着した
まま反転移行し、コンベア7の下方反転移行部に設置し
たスクレーパー16によりベルトコンヘア7の表面より
掻き取られて余剰生地回収装置13内に回収される。上
記機構により油脂性菓子生地被覆食品14とへルトコン
へア7に付着した油脂性菓子生地とは完全に分離され、
油脂性菓子生地被覆食品14だけが冷却トンネルll内
へと移行する。
When the coated food 14 reaches the end of the belt conveyor 7, it is transferred onto the subsequent belt conveyor 10 arranged at an appropriate interval while remaining attached to the belt conveyor 7, and continues into the cooling tunnel 11. It is transferred, cooled and solidified. Meanwhile, the center food on the belt conveyor 7 mutually 9,
The oil-based confectionery dough 12 flowing down during the period 9 does not transfer to the belt conveyor 10, but reversely transfers while adhering to the belt conveyor 7, and is scraped by a scraper 16 installed at the downward reversing transition part of the conveyor 7 The excess fabric is scraped off from the surface and collected in the surplus fabric recovery device 13. By the above mechanism, the oily confectionery dough covered food 14 and the oily confectionery dough attached to the health converter 7 are completely separated,
Only the oily confectionery dough coated food product 14 passes into the cooling tunnel II.

本発明で被覆食品14の上面に被覆される油脂性菓子生
地1の厚さは該生地の粘度が大であると厚くなる通常の
エンローバーによる方法の場合とは異なり、油脂性菓子
生地1の粘度とは全く関係がなく流動性のある90,0
OOcps程度以下の広範囲の粘度の生地で同じ厚さの
被覆を行うことが出来る。これは生地の粘度に関係なく
予め設定した回転ロール2と固定ロール3との間隔によ
り決まる厚さで回転ロール2に生地が付着移行するため
であり、スクレーパー6により掻き落される単位時間当
りの油脂性菓子生地量は所定量とすることが出来、所定
の厚さのカーテン状にして流下させることが出来る。
In the present invention, the thickness of the oil-based confectionery dough 1 coated on the upper surface of the coated food 14 is different from that in the case of a conventional method using an enrober, in which the thickness of the oil-based confectionery dough 1 becomes thicker when the viscosity of the dough is high. 90.0, which has no relation to viscosity and has fluidity.
It is possible to coat the same thickness with fabrics having a wide range of viscosities below OOcps. This is because the dough adheres to and transfers to the rotating roll 2 at a thickness determined by the preset interval between the rotating roll 2 and the fixed roll 3, regardless of the viscosity of the dough, and the amount of dough scraped off by the scraper 6 per unit time is The amount of oily confectionery dough can be set to a predetermined amount, and can be made to flow down in the form of a curtain with a predetermined thickness.

それ故、本発明の方法によれば、中心食品に被覆する油
脂性菓子生地の厚さは1対の平滑ロール2.3の間隔を
大きくするかまたは回転ロール2の速度を大きくした場
合に、厚手の被覆となり、逆に平滑ロール2,3の間隔
を小さくしまたは回転ロール2の速度を小さくした場合
には、薄手の被覆となる。一方、ロール面に付着した油
脂性菓子生地5を掻き取り、該生地をカーテン状に流下
させるスクレーパー6は刃厚が小さい程、油脂性菓子生
地の流下に対する抵抗が小さくなって均一な流下が行わ
れるが、これが極端に薄すぎると、ロール2の表面に付
着した生地5がスクレーパー6の下側にまわりこんでし
まうため好ましくない。
Therefore, according to the method of the present invention, the thickness of the oily confectionery dough coated on the center food can be determined by increasing the distance between the pair of smooth rolls 2.3 or by increasing the speed of the rotating rolls 2. A thick coating will be obtained, whereas if the distance between the smooth rolls 2 and 3 is made small or the speed of the rotating roll 2 is made small, a thin coating will be obtained. On the other hand, the thinner the blade of the scraper 6 that scrapes off the oily confectionery dough 5 adhering to the roll surface and causes the dough to flow down in a curtain shape, the smaller the resistance to the flow of the oily confectionery dough and the more uniform the flow. However, if it is too thin, the dough 5 adhering to the surface of the roll 2 will wrap around the underside of the scraper 6, which is not preferable.

そこで、スクレーパー6の刃厚は通常、1対の平滑ロー
ル2.3の間隔の約1.5〜2倍程度とするのが好まし
い。
Therefore, the blade thickness of the scraper 6 is preferably about 1.5 to 2 times the distance between the pair of smooth rolls 2.3.

また、スクレーパー6と中心食品9との垂直距離が大き
くなるに従ってスクレーパー6よりi下するカーテン状
の油脂性菓子生地は両端が周期的に波状にくびれたり、
極端な場合には途中でちぎれてしまって中心食品9の上
面への均一な厚さの被覆が出来なくなってしまう。それ
故に、スクレーパー6の下面と中心食品9の上面との垂
直距離はI出来るだけ小さくする様に対向平滑ロール2
゜3、特に回転ロール2の高さを調整せねばならないが
、その距離が20m程度以内、好ましくは10鰭程度以
内とすれば、通常安定した均一な被覆が可能である。さ
らに、対向平滑ロール2.3の下方を通過する中心食品
9.9同志の間隔はベルトコンベア7上での位置ズレを
もたらす風の吹付。
Furthermore, as the vertical distance between the scraper 6 and the central food 9 increases, the curtain-like oil-based confectionery dough lower than the scraper 6 becomes wavy and constricted periodically at both ends.
In extreme cases, it may tear off halfway, making it impossible to coat the top surface of the core food 9 with a uniform thickness. Therefore, the vertical distance between the lower surface of the scraper 6 and the upper surface of the central food product 9 is made as small as possible by the opposing smooth roll 2.
3, in particular the height of the rotating roll 2 must be adjusted, but if the distance is within about 20 m, preferably within about 10 fins, stable and uniform coating is usually possible. Furthermore, the distance between the center food products 9.9 passing under the opposing smooth rolls 2.3 causes wind blowing that causes positional deviation on the belt conveyor 7.

振動(バイブレーション)或いはタッピングによる余剰
生地の除去等を全く必要としないため、中心食品9,9
同志が重ならない程度に密に供給して良く、製造効率が
極めて改善される。
Since there is no need to remove excess dough by vibration or tapping, the main food products 9,9
The materials can be supplied densely to the extent that they do not overlap, and manufacturing efficiency is greatly improved.

固定ロール3は回転ロール2への油脂性菓子生地5の付
着量を決めるスリット的な働きと同時に作業中断または
終了時或いは油脂性菓子生地1の品種切換時に回転ロー
ル2の通常の回転方向と逆方向に回転させてホッパー4
内の生地をそのロール面に付着移行させ、これを別のス
クレーパーで掻き取ることによりホッパー4内の生地を
迅速に回収する機能を有している。もちろん固定ロール
しても全く差支えない。
The fixed roll 3 functions as a slit to determine the amount of oily confectionery dough 5 attached to the rotating roll 2, and at the same time, it rotates in the opposite direction to the normal rotation direction of the rotating roll 2 when work is interrupted or finished, or when changing the type of oily confectionery dough 1. Rotate in the direction of hopper 4
The hopper 4 has a function of quickly collecting the dough inside the hopper 4 by causing the dough inside to adhere to the roll surface and scraping it off with another scraper. Of course, there is no problem with fixed rolls.

さらに、ホッパー4を回転ロール2に対して直角方向(
ベルトコンベア進行方向に平行)に厚さ0.2〜0.4
mm程度の薄い仕切板で適宜間隔で仕切り、各仕切部に
2色以上の色調の異なる油脂性菓子生地を供給すると、
仕切り間隔に対応した幅と色調とを有する縞模様のカー
テン状油脂性菓子生地を被覆することが出来る。この方
法で被覆したものは、例えば第2図(a)、(b)に示
す様に2色の油脂性菓子生地で均一な厚さに被覆した縞
状製品となる。
Furthermore, the hopper 4 is moved in a direction perpendicular to the rotating roll 2 (
Thickness 0.2 to 0.4 (parallel to the direction of belt conveyor movement)
If the dough is partitioned at appropriate intervals with thin partition plates of about 1.0 mm, and oil-based confectionery dough with two or more different tones is supplied to each partition,
It is possible to cover a curtain-like oil-based confectionery dough with a striped pattern having a width and color tone corresponding to the partition spacing. The product coated by this method becomes a striped product coated with two colors of oil-based confectionery dough to a uniform thickness, as shown in FIGS. 2(a) and 2(b), for example.

この被覆の際に、回転ロール2.固定ロール3゜ホッパ
−4及びスクレーパー6を含めたロール式被覆装置(ロ
ールスプレッダ−)をヘルド7の進行方向に対し直交方
向に適宜な周期で左右に動かすと、第3図(a)、(b
)に示す様に均一な厚さの油脂性菓子生地で被覆した縞
模様の波形模様を有する製品が得られる。さらに、この
ロールスプレッダ−を複数個配列し、各色調の異なる油
脂性菓子生地を用いて順次ロールスプレッダ−により連
続的に被覆することにより多色で多層からなる均一な厚
さの油脂性菓子生地被覆食品を製造することが出来る。
During this coating, rotating rolls 2. When a roll-type coating device (roll spreader) including a fixed roll 3° hopper 4 and a scraper 6 is moved left and right at appropriate intervals in a direction perpendicular to the direction of movement of the heald 7, the result is as shown in FIGS. b
), a product with a striped wavy pattern coated with an oil-based confectionery dough of uniform thickness is obtained. Furthermore, by arranging a plurality of roll spreaders and continuously covering the oil-based confectionery dough of different colors with the roll spreaders, a multi-colored, multi-layered oil-based confectionery dough with a uniform thickness can be obtained. Coated foods can be produced.

従来、色調の異なる油脂性菓子生地を薄く重ねる場合、
シート状に重層成形するか或いは重層被覆するのである
が、下層生地を一旦冷却して固化することにより、次工
程での生地の変形発生を防止し、しかる後シート状重層
成形の場合には色調の異なる上層生地をのせ、スクレー
パーで一定の厚さのシート状に展延し、また多層被覆の
場合には次のエンローバーにより色調の異なる生地を被
覆する方法がとられるため、装置が大がかりになると共
に、油脂性菓子生地を一旦固化してしまうので、次の生
地との接着性が悪く、層間剥離を起し易かった。
Conventionally, when layering thin layers of oil-based confectionery dough with different tones,
In this process, the lower layer fabric is first cooled and solidified to prevent deformation of the fabric in the next process, and then the color tone is changed in the case of sheet-shaped multilayer forming. Upper layer fabrics of different colors are placed on top, and a scraper is used to spread it into a sheet of a certain thickness.In the case of multi-layer coating, the next enrober is used to cover fabrics with different tones, which requires large-scale equipment. At the same time, since the oil-based confectionery dough is once solidified, adhesion to the next dough is poor and delamination is likely to occur.

しかしながら16本発明ではスクレーパー6によりシー
ト状の油脂性菓子生地に物理的な力を何等加えることな
く、静かに中心食品の上に流下させて被覆する方法をと
っており、下層生地の冷却同化を全く必要とせずに下層
生地シートに続けて何層でも被覆することが出来る。そ
のため、上記したロールスプレッダ−を数台直列配列し
て、各色調の異なる油脂性菓子生地を順次流下させ中心
食品を各ロールスプレンダーの下を連続して通過させる
だけで多層で、しかも均一な厚さの油脂性菓子生地を被
覆した製品を製造することが出来る。
However, in the present invention, the scraper 6 is used to gently let the sheet-like oil-based confectionery dough fall onto the center food to coat it without applying any physical force, thereby cooling and assimilating the lower layer dough. Any number of subsequent layers can be applied to the underlying fabric sheet without the need for any. Therefore, by arranging several of the roll spreaders described above in series, allowing the oil-based confectionery dough of different colors to flow down one after another, and by passing the core food continuously under each roll spreader, it is possible to create a multi-layered product with a uniform thickness. It is possible to produce products coated with oil-based confectionery dough.

同様に多層シート状油脂性菓子を製造する場合には、上
記方法で冷却コンヘア10の上に直接に各生地を多層シ
ート状に順次流下させ、そのまま冷却トンネル11内に
移行させて冷却固化したのち、ベルトより剥離し、さら
にカッターで適宜な大きさに切断成形すると、切断面が
多色の薄い均一な厚さの多層シート状油脂性菓子を製造
することが出来る。
Similarly, when manufacturing a multilayer sheet-like oil-based confectionery, each dough is sequentially flowed directly onto the cooling conhair 10 in the form of a multilayer sheet using the method described above, transferred as it is into the cooling tunnel 11, and cooled and solidified. By peeling it off from the belt and cutting it into an appropriate size with a cutter, it is possible to produce a multilayer sheet-like oil-based confectionery with a thin, uniform thickness and a multicolored cut surface.

かくして製造した多層油脂性菓子生地被覆食品及び多層
シート状油脂性菓子は油脂性菓子生地が溶解している状
態で各層間の接着を行うので、強度の大きい非常に良好
な製品が得られる。上記方法により色調を異にする2種
の油脂性菓子生地で被覆した油脂性菓子生地被覆食品を
第4図に、中間に色調の異なる油脂性菓子生地をはさみ
三層に重層した重層油脂性菓子15を第5図に示す。
Since the thus produced multilayer oil-based confectionery dough coated foods and multilayer sheet-like oil-based confectionery are bonded between each layer while the oil-based confectionery dough is dissolved, very good products with high strength can be obtained. Figure 4 shows an oil-based confectionery dough-covered food product coated with two types of oil-based confectionery dough of different color tones by the above method, and a multi-layered oil-based confectionery made of three layers of oil-based confectionery dough with different color tones in between. 15 is shown in FIG.

本発明の方法による油脂性菓子生地被覆食品は均一な厚
さで中心食品の上に被覆されるので、中心食品の模様、
形状をそのまま留めた外観のすぐれた製品となる。その
上、該被覆食品の底面は全く油脂性菓子生地で汚れるこ
とがなく被覆部分と非被覆部分とが鮮やかに識別出来、
外観上優れたものとなる。
Since the oil-based confectionery dough-covered food according to the method of the present invention is coated on the center food with a uniform thickness, the pattern of the center food,
The product retains its shape and has an excellent appearance. Moreover, the bottom surface of the coated food is completely free from staining with oily confectionery dough, and the coated and non-coated parts can be clearly distinguished.
It has an excellent appearance.

さらに、必要により中心食品の底部をも被覆する場合に
は、上記被覆製品を反転して再度ロールスプレッダ−で
被覆するかあるいはエンローバーの底部被覆装置(ホト
マー)で被覆することにより容易に中心食品全体を油脂
性菓子生地で被覆することが出来る。
Furthermore, if the bottom of the core food is to be coated as necessary, the core food can be easily coated by inverting the coated product and coating it again with a roll spreader, or by using the bottom coating device (photomer) of the enrober. The whole can be covered with oily confectionery dough.

〔実施例〕〔Example〕

以下に本発明を実施例によりさらに詳細に説明する。な
お、油脂性菓子生地の粘度は一東京計器のB型粘度計で
ローターNl16 、4 r、p、m、で測定した数値
を示した。
The present invention will be explained in more detail below using examples. The viscosity of the oil-based confectionery dough was measured using a B-type viscometer manufactured by Ichitokyo Keiki with rotors Nl16, 4 r, p, m.

実施例1 両端にノーズピースを装着した幅400mmの循環運行
式ヘルドコンベアの下方の反転移行部にベルト面を掻き
取るポリカーボネート樹脂製のスクレーバーを装着し、
該ベルトの進行方向のほぼ直交方向に直径i o o 
mmの回転ロール及び同径の固定ロールより成る鋼鉄製
の1対の平滑ロールを0.91の間隔を置いて該ヘルド
コンベア上方に設置した。該ロールの内部には29.5
〜30.0℃の調温水を循環させ、該回転ロールの下部
に刃厚1.8mmの真鍮型のスクレーバーを当接させた
。また、該ベルトコンベアの前方に中心食品供給用のヘ
ルドコンベアを配置し、さらに該ベルトの他端の後方に
12〜13°Cの冷風が循環する冷却トンネルを載設し
たベルトコンへアを約4龍の間隔を置いて設置した。
Example 1 A polycarbonate resin scraper for scraping the belt surface was attached to the lower reversal transition section of a 400 mm wide circulating heald conveyor with nosepieces attached to both ends.
The diameter i o o in a direction substantially perpendicular to the traveling direction of the belt
A pair of smooth rolls made of steel, consisting of a rotating roll of mm diameter and a fixed roll of the same diameter, were placed above the heald conveyor with an interval of 0.91 mm. Inside the roll is 29.5
Temperature-controlled water at ~30.0°C was circulated, and a brass scraper with a blade thickness of 1.8 mm was brought into contact with the lower part of the rotating roll. In addition, a heald conveyor for central food supply is arranged in front of the belt conveyor, and a belt conveyor equipped with a cooling tunnel in which cold air of 12 to 13°C circulates is installed behind the other end of the belt. The dragons were placed at intervals.

直径63龍、最大厚さ9 wのビスヶ、7トを1.9m
/分で連続運行する中心食品供給用のベルトコンヘアに
ビスケット同志の間隔が2〜3龍で並ぶ様に供給した。
Diameter 63mm, maximum thickness 9w screws, 7t 1.9m
The biscuits were fed to a conveyor belt for central food supply that ran continuously at a speed of 2 to 3 minutes.

スクレーバー下面とビスケット上面との垂直距離はIQ
msに調節しておいた。
The vertical distance between the bottom surface of the scraper and the top surface of the biscuit is IQ
It was adjusted to ms.

テンパリングし粘度が60.000cpsのミルクチョ
コレート生地をロール間に供給し、回転ロールを5m/
分の周速度で回転させて所定の厚さの生地を得、該生地
をスクレーバーで掻き取りカーテン状に流下して該スク
レーバーの下を連続移送されるビスケット及びベルトコ
ンベア上に該生地を被覆した。次いで、冷却トンネルを
載置し、1.9〜2m/分の速度で運行する次のベルト
コンベアに該被覆ビスケットを移送し、該冷却トンネル
内を7分間で通過させて該ミルクチョコレートを冷却固
化させた。
Tempered milk chocolate dough with a viscosity of 60.000 cps is supplied between the rolls, and the rotating rolls are rotated 5m/
The dough was rotated at a circumferential speed of 10 minutes to obtain a dough of a predetermined thickness, and the dough was scraped with a scraper and flowed down like a curtain to coat the biscuits and belt conveyor that were continuously transported under the scraper. . Next, the coated biscuit is placed on a cooling tunnel and transferred to the next belt conveyor that operates at a speed of 1.9 to 2 m/min, and passed through the cooling tunnel for 7 minutes to cool and solidify the milk chocolate. I let it happen.

一方、ベルトコンベアはノーズピース部を経て反転し、
ベルトコンベア上に残存するミルクチョコレートを下部
のスクレーバーで完全に掻き落して掃除した。このよう
にしてビスケットに被覆したミルクチョコレートの厚さ
は各部分で1.5鰭と均一であり、しかもビスケット本
来の模様、形状をそのままとどめた状態での被覆となり
、外観の優れた製品であった。
On the other hand, the belt conveyor reverses after passing through the nosepiece.
The milk chocolate remaining on the belt conveyor was completely scraped off with a scraper at the bottom to clean it. In this way, the thickness of the milk chocolate coated on the biscuit was uniform at 1.5 fins in each part, and the coating retained the original pattern and shape of the biscuit, resulting in a product with an excellent appearance. Ta.

同様に回転ロールを1゜8m/分の周速度で回転させて
被覆した場合には、被覆したミルクチョコレートの厚さ
は0.7mmとなり、薄手の被覆状態となった。さらに
、粘度90. OO0cpsのミルクチョコレートを用
いて1.8m/分の周速度で回転する回転ロールで被覆
した場合でも、被覆ミルクチョコレートの厚さは0.7
 viとなり、全く同じ厚さの被覆状態の製品が得られ
た。
Similarly, when coating was performed by rotating a rotary roll at a circumferential speed of 1°8 m/min, the thickness of the coated milk chocolate was 0.7 mm, resulting in a thin coating. Furthermore, the viscosity is 90. Even when coating with a rotating roll rotating at a circumferential speed of 1.8 m/min using milk chocolate of OO0 cps, the thickness of the coated milk chocolate is 0.7
vi, and a coated product with exactly the same thickness was obtained.

実施例2 実施例1で使用したのと同様な被覆装置について、平滑
ロール間隔を0.8mmに調節し、且つ0、21mの塩
化ビニル樹脂板を加工して作成した仕切板を該ロールの
生地ホッパー内にロールに対し直角で、しかも各10m
m間隔で仕切る様に該ロール面に当接させた。さらに、
横10鶴1幅5龍。
Example 2 Using the same coating equipment as used in Example 1, the gap between the smooth rolls was adjusted to 0.8 mm, and a partition plate made by processing a 0.21 m vinyl chloride resin plate was used to coat the fabric of the roll. Inside the hopper, perpendicular to the roll, and each 10m
It was brought into contact with the roll surface so as to be partitioned at intervals of m. moreover,
10 cranes in width, 5 dragons in width.

厚さ3鶴のウェハース板をベルト上で密接する様に前段
のセンター供給コンベアを調節し、さらにベルトコンベ
ア速度は1.0m/分、後段の冷却用コンベアはり、 
O−1,2m7分とした。
The center supply conveyor at the front stage was adjusted so that the wafer plates with a thickness of 3 cranes were placed closely together on the belt, the belt conveyor speed was 1.0 m/min, and the cooling conveyor beam at the rear stage was adjusted.
It was O-1.2m and 7 minutes.

一方、各ロール生地ホッパー内仕切部にはテンバリング
して粘度が48.000cpsのホワイトチョコレート
生地と粘度が25. OO0cpsのミルクチョコレー
ト生地を交互に供給した。そして回転ロールを3.0m
/分の周速度で回転して該ロール面に茶色と白の縞状に
チョコレートを付着させ、さらにウェハースまでの垂直
距離が5鰭になる様に高さを調節しておいたスクレーパ
ーで該生地を掻き落してウェハースの上面を被覆した。
On the other hand, in the internal partition of each roll dough hopper, there is white chocolate dough that has been tempered and has a viscosity of 48.000 cps, and white chocolate dough that has a viscosity of 25.000 cps. Milk chocolate dough of 000 cps was supplied alternately. And the rotating roll is 3.0m
The dough was rotated at a circumferential speed of /min to deposit chocolate in brown and white stripes on the roll surface, and then the dough was scraped with a scraper whose height was adjusted so that the vertical distance to the wafer was 5 fins. was scraped off to coat the top surface of the wafer.

次いで、実施例1と同様に冷却コンベアに移送して被覆
チョコレート生地を冷却固化した。
Then, in the same manner as in Example 1, the coated chocolate dough was transferred to a cooling conveyor to cool and solidify.

かくして得られた製品は被覆チョコレートが10mm幅
で茶色と白色のチョコレートが交互に並んだ美しい縞状
のチョコレート模様となり、しかも該チョコレートはほ
ぼ1.2+nの均一な厚さで被覆されていた。その上、
ウェハース表面の格子状の凹凸の形状をそのまま残した
すぐれた外観を持つものであった。
The product thus obtained had a beautiful striped chocolate pattern with a width of 10 mm, consisting of alternating brown and white chocolate, and the chocolate was coated with a uniform thickness of approximately 1.2+n. On top of that,
It had an excellent appearance, retaining the lattice-like uneven shape of the wafer surface.

同様に上記方法で被覆した時、スクレーパーを含めたロ
ールスプレッダー装置をベルトコンベアの進行方向に対
して左右に毎分300mの速度で5鶴幅ずつ周期的に移
動すると、該ウェハース上面は幅10龍の茶色と白色と
よりなり振幅IO鶴で67mの周期を有する美しい波形
の縞状のチョコレート模様となった。しかも、該チョコ
レートはほぼ1.2mmの均一な厚さで被覆され、かつ
ウェハース表面の格子状の凹凸の形状をそのまま残した
すぐれた外観のものとなった。
Similarly, when the wafer is coated using the above method, if the roll spreader device including the scraper is periodically moved left and right in the direction of movement of the belt conveyor at a speed of 5 square widths at a speed of 300 meters per minute, the top surface of the wafer will be 10 square widths wide. The result was a beautiful wavy striped chocolate pattern with an amplitude of IO Tsuru and a period of 67 m, consisting of brown and white. Furthermore, the chocolate was coated with a uniform thickness of approximately 1.2 mm, and had an excellent appearance with the lattice-like uneven shape of the wafer surface intact.

これらの製品は喫食時、ミルクチョコレートとホワイト
チョコレートの風味が口内で調和し、香味的にすぐれた
ものであった。
When these products were eaten, the flavors of milk chocolate and white chocolate were harmonious in the mouth and had an excellent flavor.

実施例3 実施例1で使用したものと同様な装置を使用し、同一方
式のロールスプレッダ−をさらに−組ベルトコンベア上
に直列配置し、進行方向順に第1のロールスプレッダ−
にはテンパリングした粘度が55、 OO0cpsのホ
ワイトチョコレート生地を供給し、第2のロールスプレ
ッダ−にはテンパリングした粘度が37. OO0cp
sのミルクチョコレート生地を供給した。そして実施例
1で用いたビスケットを1.5 m7分で連続運行する
ベルトコンベア上に相互の間隔が2〜3關で並ぶ様に供
給した。
Example 3 Using a device similar to that used in Example 1, roll spreaders of the same type were further arranged in series on a set belt conveyor, and the first roll spreader was placed in series in the traveling direction.
A white chocolate dough with a tempered viscosity of 55 and OO0 cps was supplied to the second roll spreader, and a tempered viscosity of 37. OO0cp
s milk chocolate dough was supplied. The biscuits used in Example 1 were then fed onto a belt conveyor that was continuously running at a speed of 1.5 m and 7 minutes so that they were lined up at 2 to 3 distances from each other.

なお、予め第1及び第2のロールスプレッダ−のロール
間隔は0.68s■、スクレーパーの刃厚は1.4mm
、且つスクレーパー下面からビスケット上面までの垂直
距離は21璽に調節しておいた。
In addition, the roll interval of the first and second roll spreaders is 0.68 s, and the scraper blade thickness is 1.4 mm.
, and the vertical distance from the bottom surface of the scraper to the top surface of the biscuit was adjusted to 21 cm.

まず、第1のロールスプレッダ−の回転ロールを3.3
m/分の周速度で回転してホワイトチョコレート生地を
被覆し、続いて第2のロールスプレッダ−の回転ロール
を2m/分の周速度で回転してミルクチョコレート生地
を被覆した。しかる後、ベルトコンベアに約4fiの間
隔を設けて設置した1、5〜1.7m/分の速度で連続
運行する後段の冷却用コンベアにチョコレートで被覆し
たビスケットを移送してチョコレート部を冷却固化した
First, rotate the rotating roll of the first roll spreader by 3.3
It was rotated at a circumferential speed of m/min to coat the white chocolate dough, and then the rotating roll of the second roll spreader was rotated at a circumferential speed of 2 m/min to coat the milk chocolate dough. After that, the chocolate-covered biscuits are transferred to the cooling conveyor in the latter stage, which is installed at intervals of about 4 fi on the belt conveyor and runs continuously at a speed of 1.5 to 1.7 m/min, and the chocolate portion is cooled and solidified. did.

かくして得られた製品は外観的に均一な厚さのミルクチ
ョコレートで被覆され、ビスケットの本来有している凹
凸をそのままの形状を残したすぐれたものであった。こ
れを喫食すると、日中でミルクチョコレートとホワイト
チョコレートの風味が調和して美味である上に、該製品
の縦断面は0.6mmの均一な厚さの茶色のミルクチョ
コレートの層の下に同じ<1.01mの均一な厚さの白
色のホワイトチョコレートの層が明瞭な色調の対比をも
って積層しており、しかも各層は剥れることがなく完全
な接着状態にあった。
The product thus obtained was coated with milk chocolate of a uniform thickness in appearance and had an excellent appearance, retaining the original irregularities of the biscuit. When eaten during the day, the flavors of milk chocolate and white chocolate are harmonious and delicious, and the vertical section of the product is the same under a layer of brown milk chocolate with a uniform thickness of 0.6 mm. The uniformly thick white chocolate layers of <1.01 m were laminated with clear contrast in color and each layer was completely adhered without peeling.

〔発明の効果〕〔Effect of the invention〕

本発明Qこよれば、低粘度の油脂性菓子生地はも−な厚
さで油脂性菓子生地の被覆を行うことが出来る。しかも
、余剰生地の除去のための風の吹(Jや振動乃至タンピ
ングを全く必要としないので、製品の配置ずれや転倒が
生じない。また、中心食品の被覆装置への供給間隔を密
にすることが出来、製造効率が極めて借れている。その
上、製品に被覆した油脂性菓子生地に対して生地の流動
による生地厚の偏りや変形を生じる様な力が全くかから
ないので、均一な厚さの該油脂性菓子生地被覆は中心食
品表面の形状、模様をそのまま反映し、外観のすぐれた
被覆製品が得られる。
According to the present invention, a low-viscosity oil-based confectionery dough can be coated with a low-viscosity oil-based confectionery dough with a uniform thickness. In addition, there is no need for wind blowing (J, vibration, or tamping) to remove excess dough, so there is no misalignment or overturning of the product.In addition, the interval between feeding the main food to the coating device can be increased. In addition, there is no force applied to the oil-based confectionery dough coated on the product that would cause unevenness or deformation of the dough thickness due to the flow of the dough, resulting in a uniform thickness. The oil-based confectionery dough coating directly reflects the shape and pattern of the surface of the central food product, resulting in a coated product with an excellent appearance.

さらに、異色の油脂性菓子生地を交互に組合せて被覆す
ることにより均一な厚さの縞状の油脂性菓子生地で被覆
した油脂性菓子生地被覆食品や層間の接着性にすぐれた
被覆油脂性菓子及び多層油脂性菓子等も容易に製造する
ことが出来る。
In addition, we have developed oil-based confectionery dough-coated foods that are coated with striped oil-based confectionery dough of uniform thickness by alternately combining oil-based confectionery doughs of different colors, and coated oil-based confectionery products that have excellent interlayer adhesion. Also, multilayer oil-based confectionery and the like can be easily produced.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明の実施例を示し、第1図は食品への生地の
被覆方法及びその状態を示す縦断面図、第2図は縞模様
の油脂性菓子生地により被覆した菓子製品上面図(a)
及び縦断面図(b)、第3図は波形の縞模様の油脂性菓
子生地により被覆した菓子製品を示す上面図(a)及び
縦断面図(b)、第4図は上面を二層の油脂性菓子生地
により被覆した菓子製品を示す縦断面図、第5図は三層
の油脂性菓子生地を重ねて切断成形した菓子製品の斜視
図である。 1.5・・・油脂性菓子生地 2・・・回転ロール 3・・・固定ロール 4・・・ホッパー 、6−・・スクレーlぐ−7,8,
10・・・ベルトコンベア 9・・・中心食品 11・・・冷却トンネル 12・・・ヘルドコンヘア付着油脂性菓子生地13・・
・余剰生地回収装置 14・・・油脂性菓子生地被覆食品 15・・・重層油脂性菓子 16・・・スクレーバー 特許出願人   明治製菓株式会社 代理人  弁理士  久保1)胚部 図面の浄書(内存に変更なし) 第2図     第3図 (a)                (a)手続補
正書動式) 昭和61年2月27日
The drawings show embodiments of the present invention; FIG. 1 is a longitudinal cross-sectional view showing the method and state of coating food with dough, and FIG. 2 is a top view of a confectionery product coated with striped oily confectionery dough (a )
and longitudinal sectional view (b), Figure 3 is a top view (a) and longitudinal sectional view (b) showing a confectionery product coated with a corrugated striped oil-based confectionery dough, and Figure 4 is a top view showing a confectionery product coated with a wavy striped oil-based confectionery dough. FIG. 5 is a longitudinal sectional view showing a confectionery product coated with oily confectionery dough, and FIG. 5 is a perspective view of a confectionery product obtained by cutting and molding three layers of oily confectionery dough. 1.5... Oil-based confectionery dough 2... Rotating roll 3... Fixed roll 4... Hopper, 6-... Scraper 7, 8,
10... Belt conveyor 9... Core food 11... Cooling tunnel 12... Held conveyor hair adhering oily confectionery dough 13...
・Surplus dough recovery device 14... Oil-based confectionery dough coated food 15... Multi-layered oil-based confectionery 16... Scraper Patent applicant Meiji Seika Co., Ltd. Representative Patent attorney Kubo 1) Engraving of embryonic drawings (internally) No change) Figure 2 Figure 3 (a) (a) Procedural amendment written form) February 27, 1986

Claims (7)

【特許請求の範囲】[Claims] (1)適宜な間隔を置いて直列配列した少なくとも二連
の循環運行式ベルトコンベアの上方に適宜間隔と置いて
回転ロールを該コンベアの進行直交方向に設置すると共
に該回転ロールの対向位置に固定ロールまたはスリット
付きプレートを配設し、油脂性菓子生地を該ロール間ま
たは該ロールとプレート間に供給することにより該回転
ロール表面に該油脂性菓子生地を均一な厚さで連続付着
させ、次いで該回転ロールの下部に当接したスクレーパ
ーで該生地を掻き取りカーテン状に流下させ、該コンベ
ア上に載置したビスケット等の中心食品の上面及び該コ
ンベアの上に均一な厚さで連続的に被覆したのち該油脂
性菓子生地被覆食品を後段のコンベアへ移送し、冷却ト
ンネル中に移行させて該生地を冷却固化し、一方該コン
ベアの上に被覆した油脂性菓子生地は該コンベアに付着
させたまま反転移行させ、次いでコンベアに当接させた
スクレーパーで掻き取ることを特徴とする油脂性菓子生
地被覆食品の製造方法。
(1) Rotating rolls are installed at appropriate intervals above at least two circulating belt conveyors arranged in series at appropriate intervals in a direction perpendicular to the movement of the conveyors, and are fixed at positions opposite to the rotating rolls. A roll or a plate with slits is provided, and the oily confectionery dough is supplied between the rolls or between the roll and the plate so that the oily confectionery dough is continuously deposited in a uniform thickness on the surface of the rotating roll, and then A scraper placed in contact with the bottom of the rotating roll scrapes the dough and causes it to flow down in the form of a curtain, so that it is continuously spread in a uniform thickness onto the upper surface of the main food such as biscuits placed on the conveyor and onto the conveyor. After coating, the oily confectionery dough coated food is transferred to a subsequent conveyor and moved into a cooling tunnel to cool and solidify the dough, while the oily confectionery dough coated on the conveyor is allowed to adhere to the conveyor. 1. A method for producing an oil-based confectionery dough-covered food product, which is characterized in that it is inverted and transferred, and then scraped off with a scraper placed in contact with a conveyor.
(2)ホッパーに0.2−0.4mm程度の厚さの仕切
板をベルトコンベアの進行方向に平行に適宜間隔で1乃
至複数枚配設して形成される各仕切部に色調の異なる油
脂性菓子生地を供給し、該回転ロール表面に多色の該油
脂性菓子生地を均一な厚さで連続付着させ、次いで該回
転ロールの下部に当接したスクレーパーで該生地を掻き
取り縞模様のカーテン状に流下させることを特徴とする
特許請求の範囲第1項に記載の油脂性菓子生地被覆食品
の製造方法。
(2) One or more partition plates with a thickness of about 0.2 to 0.4 mm are arranged in the hopper at appropriate intervals in parallel to the traveling direction of the belt conveyor, and each partition is formed with a different color tone of oil or fat. A striped confectionery dough is supplied, and the multicolored oil-based confectionery dough is continuously adhered to the surface of the rotating roll in a uniform thickness, and then the dough is scraped off with a scraper that is in contact with the lower part of the rotating roll. 2. The method for producing an oil-based confectionery dough-covered food according to claim 1, wherein the food is made to flow down in a curtain-like manner.
(3)ベルトコンベアの上方に適宜間隔を置いて回転ロ
ール及び固定ロールまたはスリット付きプレートよりな
る装置を複数配設し、色調の異なる油脂性菓子生地をカ
ーテン状に流下させ、ベルト上に載置した中心食品の上
面及びベルトコンベア上面を順次色調の異なる油脂性菓
子生地で被覆することを特徴とする特許請求の範囲第1
項に記載の油脂性菓子生地被覆食品の製造方法。
(3) A plurality of devices consisting of rotating rolls, fixed rolls, or plates with slits are installed at appropriate intervals above the belt conveyor, and oil-based confectionery dough of different colors flows down like a curtain and is placed on the belt. Claim 1, characterized in that the upper surface of the core food and the upper surface of the belt conveyor are sequentially coated with oil-based confectionery dough of different colors.
The method for producing the oil-based confectionery dough-coated food described in 2.
(4)油脂性菓子生地の粘度が90,000cps程度
以下であることを特徴とする特許請求の範囲第1項に記
載の油脂性菓子生地被覆食品の製造方法。
(4) The method for producing a food coated with oil-based confectionery dough according to claim 1, wherein the viscosity of the oil-based confectionery dough is about 90,000 cps or less.
(5)ベルトコンベアの進行方向に対し直交して配設し
た回転ロールと固定ロールとの間隔の1.5〜2倍程度
の刃厚を有するスクレーパーを使用することを特徴とす
る特許請求の範囲第1項に記載の油脂性菓子生地被覆食
品の製造方法。
(5) A claim characterized in that a scraper having a blade thickness approximately 1.5 to 2 times the distance between a rotating roll and a fixed roll arranged perpendicularly to the direction of movement of the belt conveyor is used. A method for producing an oil-based confectionery dough-coated food according to item 1.
(6)回転ロール下部に当接したスクレーパーの下面か
ら中心食品上面までの距離を20mm程度以内、好まし
くは10mm程度以内とすることを特徴とする特許請求
の範囲第1項に記載の油脂性菓子生地被覆食品の製造方
法。
(6) The oil-based confectionery according to claim 1, characterized in that the distance from the lower surface of the scraper in contact with the lower part of the rotating roll to the upper surface of the central food product is within about 20 mm, preferably within about 10 mm. Method for producing dough-coated food.
(7)回転ロール、固定ロール、ホッパー及びスクレー
パーよりなるロールスプレッダー全体をベルト進行方向
の直交方向に適宜な周期で左右に動かすことを特徴とす
る特許請求の範囲第1項に記載の油脂性菓子生地被覆食
品の製造方法。
(7) The oil-based confectionery according to claim 1, characterized in that the entire roll spreader consisting of a rotating roll, a fixed roll, a hopper, and a scraper is moved left and right at an appropriate period in a direction orthogonal to the direction in which the belt travels. Method for producing dough-coated food.
JP60227895A 1985-10-15 1985-10-15 Production of food coated with oleagenous cake pastry Granted JPS6287052A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60227895A JPS6287052A (en) 1985-10-15 1985-10-15 Production of food coated with oleagenous cake pastry

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60227895A JPS6287052A (en) 1985-10-15 1985-10-15 Production of food coated with oleagenous cake pastry

Publications (2)

Publication Number Publication Date
JPS6287052A true JPS6287052A (en) 1987-04-21
JPH0318B2 JPH0318B2 (en) 1991-01-07

Family

ID=16867994

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60227895A Granted JPS6287052A (en) 1985-10-15 1985-10-15 Production of food coated with oleagenous cake pastry

Country Status (1)

Country Link
JP (1) JPS6287052A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002306148A (en) * 2001-04-06 2002-10-22 Masakazu Deguchi Device for automatically applying sauces, method for automatically applying sauces and method for producing frozen food by using the same device
JP2018061475A (en) * 2016-10-13 2018-04-19 株式会社紀文食品 Kneaded material molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002306148A (en) * 2001-04-06 2002-10-22 Masakazu Deguchi Device for automatically applying sauces, method for automatically applying sauces and method for producing frozen food by using the same device
JP2018061475A (en) * 2016-10-13 2018-04-19 株式会社紀文食品 Kneaded material molding machine

Also Published As

Publication number Publication date
JPH0318B2 (en) 1991-01-07

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