JPS626725B2 - - Google Patents
Info
- Publication number
- JPS626725B2 JPS626725B2 JP22568482A JP22568482A JPS626725B2 JP S626725 B2 JPS626725 B2 JP S626725B2 JP 22568482 A JP22568482 A JP 22568482A JP 22568482 A JP22568482 A JP 22568482A JP S626725 B2 JPS626725 B2 JP S626725B2
- Authority
- JP
- Japan
- Prior art keywords
- slag
- molten steel
- molten
- degassing
- immersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002893 slag Substances 0.000 claims description 28
- 238000007654 immersion Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 238000007872 degassing Methods 0.000 claims description 16
- 239000011822 basic refractory Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- 238000007670 refining Methods 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 8
- 238000007598 dipping method Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 4
- 239000000395 magnesium oxide Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 238000009849 vacuum degassing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011823 monolithic refractory Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/10—Handling in a vacuum
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Description
本発明は溶鋼の脱ガス浸漬管の熱間補修方法に
係り、特に作業が容易で経費を低減できる熱間補
修方法に関する。
RH式、DH式等の真空脱ガス装置は添付図面に
示すRH式の如く取鍋2内の溶鋼4を浸漬管6に
よつて脱ガス槽8に吸上げて脱ガス精錬を行うの
であるが、浸漬管6は取鍋2内の溶鋼4に浮遊す
るスラグ10によつて著しく侵食される。
従来、スラグ10によつて侵食された浸漬管6
の熱間補修方法としては、吹付け補修方法、不定
形耐火物のたたき付け補修方法、圧入・流し込み
補修方法などが一般的である。しかし、これらの
方法はいずれも次の如き欠点を有している。すな
わち、吹付け補修方法は吹付け材に含まれる水分
によつて既存れんがに割れが入り脱落することが
多く、更に設備上の煩雑さ、環境汚染等の問題が
ある。不定形耐火物のたたき付け補修方法は作業
能率が低く、機械化が困難であるため人手による
高熱作業となる欠点がある。また圧入・流し込み
方法は補修時間が3〜8時間を要するため設備の
稼動率が大幅に低下する問題がある。
本発明の目的は、上記従来技術の問題点を解決
し、作業および設備が簡単で短時間でできる溶鋼
の脱ガス浸漬管の熱間補修方法を提供するにあ
る。
本発明の要旨とするところは次のとおりであ
る。すなわち、取鍋内の溶鋼に浸漬管を浸漬し該
溶鋼を脱ガス槽に吸上げ精錬する溶鋼の脱ガス浸
漬管の熱間補修方法において、前記精錬に先がけ
て前記取鍋内容鋼に浮遊するスラグの前記浸漬管
を浸漬する付近に塩基性耐火物粉粒を投入して該
スラグを溶融もしくは半溶融状態とする工程と、
前記溶融もしくは半溶融状態のスラグに前記浸漬
管を浸漬し数回昇降させて該浸漬管の内外面をス
ラグコーテイングする工程と、を有して成ること
を特徴とする溶鋼の脱ガス浸漬管の熱間補修方法
である。
本発明法は従来方法とは考え方およびその手段
が全く異なる画期的な方法であり、予防保全的な
考え方に立つ、スラグコーテイングによる補修方
法である。
スラグが浸漬管等の耐火物を侵食する度合すな
わち、スラグの活性度は温度、一定の温度に
おける粘性、表面張力、活性エネルギー、イオ
ン化またはイオン反応度等によつて決定される。
本発明者らはスラグの活性度をコントロールする
ことで耐火物の侵食量を減少し、そのスラグの付
着層によつて浸漬管を保護できることを見い出し
た。
すなわち、溶鋼4を入れた取鍋2の脱ガス精錬
開始前に浮遊するスラグ10の浸漬管6を浸漬す
る付近に塩基性耐火物粉粒12を投入し、スラグ
10の温度を低下させ、その粘度を大幅に増加さ
せ、スラグ10を溶融もしくは半溶融状態とす
る。次にその溶融もしくは半溶融状態のスラグ1
0に浸漬管6を浸漬し、取鍋2を数回繰返し昇降
し、これによつて浸漬管6の内外面を高粘度のス
ラグ10によつてコーテイングする。
投入する塩基性耐火物粉粒の材料としては、天
然マグネシアまたはマグネシア、マグネシア−ク
ロム等のれんが屑がスラグ中への溶解速度が大き
く低コストであることから望ましい。
また投入する塩基性耐火物粉粒の大きさは、30
mm以下の程度であればスラグとの反応が速く投入
からコーテイングまでの時間的損失がなく操業で
きる。
なお本発明の塩基性耐火物投入、浸漬管コーテ
イングの後、通常の如く脱ガス槽に溶鋼を吸上げ
て精錬するのであるが、溶鋼の温度低下その他に
ついて、特に従来と変化、支障はなく脱ガス精錬
を行うことができる。
また、本発明の浸漬管コーテイングはヒート毎
に実施する必要はなく、浸漬管の損傷状態とスラ
グの性質を考慮して適時に行うことで、簡単な設
備、短時間の作業で浸漬管の寿命を大幅に向上す
ることができる。
実施例
第1表に示す化学成分と粒度を有する天然マグ
ネシアとマグネシア−クロムれんが屑を使用し
て、真空脱ガス処理に先がけて本発明法によつて
浸漬管の熱間補修を行つた。すなわち、天然マグ
ネシアは10ヒート毎に1回の割合で1回当り100
Kgを投入し取鍋を5回昇降を繰返し浸漬管を浸漬
させ、その後通常の如く脱ガス処理を行つた。ま
た、マグネシア−クロムれんが屑は5ヒート毎に
1回の割合で1回当り75Kgを投入し、同様に取鍋
を5回昇降して浸漬管のコーテイングを行つた。
The present invention relates to a method for hot repair of a molten steel degassing immersion tube, and particularly to a method for hot repair that is easy to work with and can reduce costs. Vacuum degassing equipment such as the RH type and DH type sucks up the molten steel 4 in the ladle 2 into the degassing tank 8 through the immersion pipe 6 to perform degassing refining, as shown in the attached drawing. , the dip tube 6 is severely eroded by the slag 10 floating in the molten steel 4 in the ladle 2. Conventionally, a dip tube 6 eroded by slag 10
Common hot repair methods include spraying repair methods, pounding repair methods using monolithic refractories, and press-fitting/pouring repair methods. However, all of these methods have the following drawbacks. That is, in the spray repair method, existing bricks often crack and fall off due to the moisture contained in the spray material, and there are also problems such as complexity in equipment and environmental pollution. The method of repairing monolithic refractories by pounding them has low work efficiency and is difficult to mechanize, so it has the disadvantage of requiring manual labor at high temperatures. Furthermore, the press-fitting/pouring method requires 3 to 8 hours for repair, which poses a problem in that the operating rate of the equipment is significantly reduced. SUMMARY OF THE INVENTION An object of the present invention is to provide a hot repair method for a degassing immersion pipe for molten steel that solves the problems of the prior art described above and can be performed in a short time with simple work and equipment. The gist of the present invention is as follows. That is, in a method for hot repair of a molten steel degassing immersion tube in which a immersion tube is immersed in molten steel in a ladle and the molten steel is drawn up into a degassing tank and refined, the molten steel is suspended in the steel contained in the ladle prior to the refining. Injecting basic refractory powder particles into the slag in the vicinity of where the dipping tube is immersed to melt the slag or bring it into a semi-molten state;
A molten steel degassing immersion tube comprising the step of immersing the immersion tube in the molten or semi-molten slag and raising and lowering it several times to coat the inner and outer surfaces of the immersion tube with slag. This is a hot repair method. The method of the present invention is an epoch-making method that is completely different in concept and method from conventional methods, and is a repair method using slag coating based on a preventive maintenance concept. The degree to which slag corrodes refractories such as immersion pipes, that is, the activity of slag, is determined by temperature, viscosity at a certain temperature, surface tension, activation energy, ionization or ionic reactivity, and the like.
The present inventors have discovered that by controlling the activity of the slag, the amount of corrosion of the refractory can be reduced, and the immersion pipe can be protected by the slag adhesive layer. That is, before the start of degassing refining of the ladle 2 containing molten steel 4, basic refractory powder 12 is introduced into the vicinity of the immersion tube 6 of the floating slag 10 to lower the temperature of the slag 10. The viscosity is significantly increased to bring the slag 10 into a molten or semi-molten state. Next, the molten or semi-molten slag 1
The dipping tube 6 is immersed in the slag 10, and the ladle 2 is raised and lowered several times, thereby coating the inner and outer surfaces of the dipping tube 6 with the highly viscous slag 10. As the material for the basic refractory powder to be introduced, natural magnesia or brick scraps such as magnesia and magnesia-chromium are preferable because they have a high dissolution rate in the slag and are low cost. Also, the size of the basic refractory powder particles to be added is 30
If it is less than mm, it reacts quickly with the slag and can be operated without any time loss from charging to coating. After adding the basic refractory and coating the immersion tube according to the present invention, the molten steel is sucked up into a degassing tank and refined as usual, but there are no particular changes or problems with respect to the temperature drop of the molten steel, and there are no problems with degassing. Gas refining can be performed. Furthermore, the coating of the dip tube according to the present invention does not need to be carried out for each heat, but can be carried out at the appropriate time by taking into consideration the damaged condition of the dip tube and the properties of the slag. can be significantly improved. EXAMPLE Using natural magnesia and magnesia-chromium brick scrap having the chemical composition and particle size shown in Table 1, hot repair of a dip tube was carried out by the method of the present invention prior to vacuum degassing treatment. In other words, natural magnesia is heated once every 10 heats, and 100 times per heat.
Kg was introduced and the ladle was raised and lowered 5 times to immerse the dipping tube, and then degassing was performed as usual. Further, magnesia-chromium brick waste was charged at a rate of 75 kg once every 5 heats, and the ladle was raised and lowered 5 times in the same manner to coat the dipping tube.
【表】
上記の本発明実施例とたたき付け補修方法によ
る従来例について、浸漬管寿命、浸漬管溶損速度
および従来例のコストを100とした場合のコスト
指数等を第2表に比較して示した。
第2表において、本発明実施例の浸漬管寿命は
従来例の2倍以上であり溶損速度は1/4以下であ
り、コスト指数も従来例の100に対し45、58と大
幅に減少している。勿論、塩基性耐火物投入、コ
ーテイング後の脱ガス精錬は通常の時と差[Table] Table 2 compares the immersion tube life, immersion tube erosion rate, and cost index when the cost of the conventional example is set as 100 for the above-mentioned embodiment of the present invention and the conventional example using the tapping repair method. Indicated. In Table 2, the life of the immersion tube in the example of the present invention is more than twice that of the conventional example, the erosion rate is less than 1/4, and the cost index is significantly reduced to 45 and 58 compared to 100 of the conventional example. ing. Of course, the basic refractory addition and degassing refining after coating are different from normal times.
【表】【table】
【表】
異はなかつた。
本発明は上記実施例からも明らかな如く、取鍋
中のスラグに塩基性耐火物粉粒を投入し、それに
よつて浸漬管をコーテイングすることによつて、
特別な設備を必要とせず簡単な作業で浸漬管の熱
間補修を低コストで実施することができる。[Table] There was no difference. As is clear from the above embodiments, the present invention provides basic refractory powder particles to the slag in a ladle and coats the immersion tube with the slag.
Hot repair of immersion pipes can be carried out at low cost with simple work without the need for special equipment.
添付図面は本発明法を説明するための真空脱ガ
ス装置の模式部分断面図である。
2……取鍋、4……溶鋼、6……浸漬管、8…
…脱ガス槽、10……スラグ、12……塩基性耐
火物粉粒。
The accompanying drawing is a schematic partial sectional view of a vacuum degassing apparatus for explaining the method of the present invention. 2... Ladle, 4... Molten steel, 6... Immersion tube, 8...
...Degassing tank, 10...Slag, 12...Basic refractory powder.
Claims (1)
ス槽に吸上げ精錬する溶鋼の脱ガス浸漬管の熱間
補修方法において、前記精錬に先がけて前記取鍋
内溶鋼に浮遊するスラグの前記浸漬管を浸漬する
付近に塩基性耐火物粉粒を投入して該スラグを溶
融もしくは半溶融状態とする工程と、前記溶融も
しくは半溶融状態のスラグに前記浸漬管を浸漬し
数回昇降させて該浸漬管の内外面をスラグコーテ
イングする工程と、を有して成ることを特徴とす
る溶鋼の脱ガス浸漬管の熱間補修方法。1. In a method for hot repair of a molten steel degassing immersion pipe in which a immersion pipe is immersed in molten steel in a ladle and the molten steel is sucked up into a degassing tank and refined, slag floating in the molten steel in the ladle prior to said refining. A step of injecting basic refractory powder into the vicinity of the immersion tube to melt the slag or semi-molten slag, and immersing the immersion tube in the molten or semi-molten slag and raising and lowering it several times. 1. A hot repair method for a molten steel degassing immersion tube, comprising the steps of: slag coating the inner and outer surfaces of the immersion tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57225684A JPS59116314A (en) | 1982-12-22 | 1982-12-22 | Hot repairing method of immersion pipe for degassing molten steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57225684A JPS59116314A (en) | 1982-12-22 | 1982-12-22 | Hot repairing method of immersion pipe for degassing molten steel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59116314A JPS59116314A (en) | 1984-07-05 |
JPS626725B2 true JPS626725B2 (en) | 1987-02-13 |
Family
ID=16833163
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57225684A Granted JPS59116314A (en) | 1982-12-22 | 1982-12-22 | Hot repairing method of immersion pipe for degassing molten steel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59116314A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0371334U (en) * | 1989-11-13 | 1991-07-18 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5117104A (en) * | 1974-08-01 | 1976-02-10 | Sumitomo Metal Ind | Dh shinkusonaitaikabutsuhogohoho |
JPS5735611A (en) * | 1980-08-12 | 1982-02-26 | Nippon Steel Corp | Method for repairing vacuum degassing vessel |
-
1982
- 1982-12-22 JP JP57225684A patent/JPS59116314A/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5117104A (en) * | 1974-08-01 | 1976-02-10 | Sumitomo Metal Ind | Dh shinkusonaitaikabutsuhogohoho |
JPS5735611A (en) * | 1980-08-12 | 1982-02-26 | Nippon Steel Corp | Method for repairing vacuum degassing vessel |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0371334U (en) * | 1989-11-13 | 1991-07-18 |
Also Published As
Publication number | Publication date |
---|---|
JPS59116314A (en) | 1984-07-05 |
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