JPS6258942A - Oven for baking confectionery and breads - Google Patents

Oven for baking confectionery and breads

Info

Publication number
JPS6258942A
JPS6258942A JP19832885A JP19832885A JPS6258942A JP S6258942 A JPS6258942 A JP S6258942A JP 19832885 A JP19832885 A JP 19832885A JP 19832885 A JP19832885 A JP 19832885A JP S6258942 A JPS6258942 A JP S6258942A
Authority
JP
Japan
Prior art keywords
baking
oven
furnace
far
heat source
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19832885A
Other languages
Japanese (ja)
Inventor
正治 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KIYUUDENSHIYA KK
KYUDENSHA KK
Original Assignee
KIYUUDENSHIYA KK
KYUDENSHA KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KIYUUDENSHIYA KK, KYUDENSHA KK filed Critical KIYUUDENSHIYA KK
Priority to JP19832885A priority Critical patent/JPS6258942A/en
Publication of JPS6258942A publication Critical patent/JPS6258942A/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 (イ) 産業上の利用分野 この発明は、菓子・パン類焼成用オーブンに関する。[Detailed description of the invention] (b) Industrial application field The present invention relates to an oven for baking confectionery and bread.

(ロ) 従来技術 従来、菓子・パン類焼成用オーブンの熱源には、電気抵
抗発熱体、もしくはガスバーブ−等が用いられており 
被焼成物への加熱は、対流等によりオーブン内雰囲気湿
度を高めること、及び、電気抵抗発熱体では同発熱体か
ら発する近赤外線の放q1、ガスバーナーでは火焔から
発する紫外領域の放q4等により加熱が行われている。
(b) Prior art Conventionally, electric resistance heating elements or gas barbs have been used as heat sources for ovens for baking confectionery and bread.
The object to be baked is heated by increasing the atmospheric humidity in the oven through convection, etc., and by emitting near-infrared rays q1 emitted from the heating element in the case of an electric resistance heating element, and by emitting q4 radiation in the ultraviolet region emitted from the flame in the case of a gas burner. Heating is occurring.

(ハ) 発明が解決しようとする問題点しかしながら、
電気抵抗発熱体及びガスバーナーのいずれの加熱方式も
、まず、被焼成物の表面が加熱され、同被焼成物内部へ
の加熱は熱伝導により行われている。
(c) Problems that the invention seeks to solveHowever,
In both the heating methods of electric resistance heating elements and gas burners, the surface of the object to be fired is first heated, and the interior of the object to be fired is heated by thermal conduction.

一方、被焼成物たる菓子・パン類の生地は、主として、
澱粉、糖分、水分を原料としてJ3す、これらのものは
低熱伝導性であり、更に、スポンジ状に形成されている
ため、生地の熱伝導率は極めて低いものとなっている。
On the other hand, the dough for sweets and breads to be baked is mainly
These materials are made from starch, sugar, and water, and have low thermal conductivity.Furthermore, because they are formed into a sponge shape, the thermal conductivity of the dough is extremely low.

このため、被焼成1力の表面と内部との間には大きな温
度勾配が生じて、表面は過焼成、内部は未焼成になると
いう欠点があり、特に、カステラのように被焼成物の厚
さが大きいものでは、上記欠点が顕著に表われ、この欠
点を防止するために、泡切りと称する焼成中のカステラ
生地の撹拌を、焼成初期の段階で略4回程行って、同生
地温度の均一化をはかりつつ焼成するということが行わ
れており、この泡切り時期の判断及び手技には格別の熟
練を要するものであり、失敗率も極めて高いものであっ
た。
For this reason, a large temperature gradient occurs between the surface and the inside of the object to be fired, resulting in the surface being overfired and the inside being unfired. If the temperature is large, the above-mentioned drawbacks become more noticeable.In order to prevent this drawback, stirring of the sponge cake dough during baking, called bubble removal, is performed about 4 times in the early stage of baking to reduce the temperature of the dough. Firing was carried out while aiming for uniformity, and the judgment and technique of when to remove the bubbles required special skill, and the failure rate was extremely high.

なお、焼成温度を低めて緩徐な焼成により上記欠点を回
避しようとすれば、生地が乾燥しすぎてカステラのしっ
とりとした風味が失われることとなる。
If an attempt is made to avoid the above drawbacks by lowering the baking temperature and baking slowly, the dough will become too dry and the moist flavor of the castella cake will be lost.

(ニ) 問題点を解決市るための手段 この発明では、オーブンの内部上方に、遠赤外線放射板
を配設し、同fi銅板の下方に同放射体とは別個の熱源
を配設した菓子・パン類焼成用オーブンを提供せんとす
るものである。
(d) Means for solving the problem The present invention provides a confectionery in which a far-infrared radiation plate is disposed above the interior of the oven, and a heat source separate from the radiator is disposed below the copper plate.・The aim is to provide ovens for baking bread.

(ホ) 作 用 この発明では、熱源により加熱されたオーブン内部上方
の遠赤外線放射板からの遠赤外線が、生地の内部まで浸
透して、同生地内部を直接加熱するものであるから、同
生地は表面、内部共に略均−に加熱されることになり、
上記した従来の欠点を解消するものである。
(E) Function In this invention, far infrared rays emitted from the far infrared radiation plate above the inside of the oven heated by the heat source penetrate into the inside of the dough and directly heat the inside of the dough. will be heated approximately evenly on both the surface and inside.
This eliminates the above-mentioned conventional drawbacks.

なお、ここで用いる遠赤外線は、波長が7〜10μのも
のであり、この帯域の遠赤外線は、生地原料分子の回転
振動を励起して、生地自体を発熱さぼるものであり、波
長が長い程、中途の減衰が少なく生地内部への到達距離
が大きくなるものである。
The far infrared rays used here have a wavelength of 7 to 10μ, and the far infrared rays in this band excites the rotational vibrations of the dough raw material molecules, causing the dough itself to generate less heat, and the longer the wavelength, the more , there is less attenuation midway through the process, and the distance it reaches inside the fabric is longer.

そして、この波長及び強さは、同放射板の放割面温庭を
制御して調節することが可能である。
The wavelength and intensity can then be adjusted by controlling the radiant surface temperature of the radiating plate.

(へ) 効 果 :rblよよ□よ、よ。。よう、□5.□1  □内部
共略均−に加熱を受けるのであるから、先に  □□ 例示したカステラ焼成の場合において、泡切りを  1
全然行わずに焼成を行っても、従来の泡切りを行  □
ったものに優るとも劣らぬ焼成品を得るものであ  □
る。また、焼成時間が、カステラの場合、従来、略60
分を要したものが、略42分ですみ、品jt1及び製品
風味の日持ちが向上するものである。
(To) Effect: rbl yo □ yo, yo. . Yes, □5. □1 □Since the inside is heated approximately evenly, □□ In the case of baking castella cakes as shown above, removing bubbles 1
Even if you do not perform the firing process at all, you can perform the conventional bubble removal process □
The result is a fired product that is as good as, if not better than, that produced by
Ru. In addition, in the case of castella, the baking time is conventionally about 60
What used to take several minutes to prepare now only takes about 42 minutes, which improves the shelf life of the product and the flavor of the product.

従って、未熟練者でも容易にカステラの焼成を行うこと
が可能となり、特に、焼成の失敗が皆無となるものであ
る。なお、最も高度な焼成技術を要するとされているカ
ステラの焼成において上記の効果を得るものであり、こ
のことは、クツキー、ケーキ等信の焼き菓子の焼成に対
しても同様の効果をもたらすことは明らかである。
Therefore, even an unskilled person can easily bake castella cakes, and in particular, there will be no baking failures. The above effect is obtained when baking castella, which is said to require the most advanced baking technology, and the same effect can be obtained when baking baked goods such as kutsky and cakes. is clear.

(ト) 発明の効果 この発明の実施例を図面にもとすいて詳細に説明すれば
、(Δ)は、菓子・パン類焼成用のオーブンを示し、中
央に略同−構成の炉(1)を上下二段に設け、その下方
に各種補機類を配設し、左右側にはそれぞれ表示・制御
部(2)を配設してオーブン(A)を構成している。
(G) Effects of the Invention To explain the embodiment of the present invention in detail with reference to the drawings, (Δ) shows an oven for baking confectionery and bread, and in the center there is a furnace (1) having approximately the same configuration. ) are provided in two stages, upper and lower, various auxiliary machines are arranged below, and display/control parts (2) are arranged on the left and right sides, respectively, to form the oven (A).

炉(1)は、内部に被焼成物を収容するための略直方体
形状の空間を形成した炉体外壁(3)と、同炉体外壁(
3)正面の被焼成物出し入れのための開口部を閉塞した
開閉自在の扉体(4)よりなり、同外壁(3)及びm体
(4)は断熱性素材の  ゛内外周面を金属板等で被包
して構成されており、   :扉体(4)には炉内観察
のための耐熱ガラス窓   :(5)を設け、同Fi1
体下部に横架した枢軸(6)   ′を中心に上部が前
後回動じて上記開口部を開閉す  (べく構成している
。                1なお、図中(7
)は扉体n開用ハンドル、(8)  :は正面化粧板を
示す。
The furnace (1) includes an outer wall (3) of the furnace body, which has a generally rectangular parallelepiped space for accommodating the object to be fired, and an outer wall (3) of the furnace body (3).
3) It consists of a door body (4) that can be opened and closed at the front to close the opening for taking in and taking out the fired materials, and the outer wall (3) and body (4) are made of a heat insulating material.The inner and outer peripheral surfaces are made of metal plates. The door body (4) is equipped with a heat-resistant glass window (5) for observing the inside of the furnace.
The upper part rotates back and forth around a pivot (6)' suspended horizontally at the lower part of the body to open and close the opening.
) indicates the door n opening handle, (8) : indicates the front decorative panel.

炉(1)の内部下方には、同炉(1)の内底面  :ン
(9)から所定間隔を保持して被焼成物(1o)   
□を載置するための厚手の鉄板(11)が水平に敷設さ
れており、同鉄板(11)は鉄板(11)下  □■ 方に設けた鉄板支持枠(12)の上面を摺動して、  
・同鉄板(11)上の被焼成物を開口部を介して外部に
出し入れ可能としている。また、炉の内底面   :(
9)と鉄板(11)との間には、ニクロム線等   1
の電気抵抗発熱体よりなる下部熱源(13)が配   
□設されている。図中(14)は絶縁支持枠、(1′5
)は内底面からの間隙保持用スペーサーを示す。  1
炉(1)の内部上方には、遠赤外線放射板(1′6〉が
水平に配設されており、同放射板〈16)はアルミ合金
製の金属基板〈17)の下面に、酸化硅素、酸化はう素
、酸化アルミニウム、酸化ナトリウム酸化チタン等の金
属酸化物及び希土類酸化物等の遠赤外線放射素材粒子を
硅酸ソーダ等をバインダーとして熔(ト)工法を用いコ
ーティングして遠赤外線放射面く18)とし、同放射面
に照射された熱源からの近赤外線及び対流による加熱に
より同放射面(18)を加熱し、同面(18)から遠赤
外線を放射さけるしのである。
In the lower part of the interior of the furnace (1), a material to be fired (1o) is placed at a predetermined distance from the inner bottom surface (9) of the furnace (1).
A thick iron plate (11) on which the □ is placed is laid horizontally, and the iron plate (11) slides on the top surface of the iron plate support frame (12) provided on the bottom side of the iron plate (11). hand,
- The object to be fired on the iron plate (11) can be taken in and out of the iron plate through the opening. Also, the inner bottom of the furnace :(
9) and the iron plate (11), there is a nichrome wire, etc. 1
A lower heat source (13) consisting of an electric resistance heating element is arranged.
□It is set up. In the figure, (14) is an insulating support frame, (1'5
) indicates a spacer for maintaining a gap from the inner bottom surface. 1
A far-infrared radiating plate (1'6) is installed horizontally in the upper part of the interior of the furnace (1). Far-infrared radiation is obtained by coating particles of far-infrared emitting materials such as metal oxides such as boron oxide, aluminum oxide, sodium oxide, and titanium oxide, and rare earth oxides using a melting method using sodium silicate as a binder. The radiation surface (18) is heated by near-infrared rays from a heat source irradiated onto the radiation surface and heating by convection, and far-infrared rays are emitted from the radiation surface (18).

特に、遠赤外線放射素材〈16)の金属基板(17)に
は高熱伝動率のアルミ合金を用いているので、同放射板
〈16)の温度分布が均一化し、炉(1)内容部に均等
な波長な及び強さの遠赤外線を放射するものである。な
お、遠赤外線放射素材のコーティングには、ボーロー引
き等の工法を用いることもでき、要は金属基板表面に、
高温に耐え、かつ同基板から同素材への熱移動が良好な
状態に同素材を付着せしめればよい。但し、放射される
遠赤外線の散乱を促して、炉内の遠赤外線強度を均一化
するには、放射面が粗面であることが望ましく、この点
から、本実施例では放射面が粗面に仕上がる熔)1工法
を採用している。
In particular, since the metal substrate (17) of the far-infrared radiating material (16) is made of aluminum alloy with high thermal conductivity, the temperature distribution of the radiation plate (16) is uniform and evenly distributed over the interior of the furnace (1). It emits far infrared rays of a certain wavelength and intensity. In addition, methods such as boring can also be used to coat the far-infrared emitting material, in short, coating the surface of the metal substrate with
The material may be attached in a state that can withstand high temperatures and allows good heat transfer from the substrate to the material. However, in order to promote scattering of the emitted far infrared rays and to equalize the intensity of far infrared rays inside the furnace, it is desirable that the radiation surface be a rough surface.From this point of view, in this example, the radiation surface is a rough surface. We use the method 1 (which produces a molten finish).

更に、遠赤外線放射板(16)の下方には、所定間隔を
保持して電気抵抗発熱体よりなる熱源(19)を配設し
ており、同熱源(19)の下方には保護金網(20)を
張設している。
Further, below the far-infrared radiation plate (16), a heat source (19) made of an electric resistance heating element is arranged at a predetermined interval, and below the heat source (19), a protective wire mesh (20 ) is installed.

本発明は上記のように構成されており、使用に際し、前
記のカステラ焼成を例として説明Jれば、熱源(19)
及び下部熱源(13)にて炉(1)内部を予熱しておき
、鉄板(11)上に木枠(21〉を載冒して内部にカス
テラ生地(22)を流入し、遠赤外線放射板(16)か
らの遠赤外線を同生地に向けて放射させ、同生地〈22
)内部からの発熱を促して、同生地(22)各部の温度
を均一に上昇せしめながら焼成を行うものである。
The present invention is configured as described above, and when used, the heat source (19) will be explained by taking the castella baking as an example.
The inside of the furnace (1) is preheated with the lower heat source (13), the wooden frame (21> is placed on the iron plate (11), the castella dough (22) is poured into the inside, and the far-infrared radiation plate ( The far infrared rays from 16) are emitted toward the same fabric,
) Baking is performed while increasing the temperature of each part of the dough (22) uniformly by promoting heat generation from inside.

従って、従来技法の泡切り作業を行わずどもカステラ焼
成を行うことが可能である。
Therefore, it is possible to perform castella baking without performing the bubble cutting operation of the conventional technique.

なお、熱源(19)及び下部熱源(13)からの加熱に
より、カステラの上下面に適度の焼き色を与えるもので
ある。
The heating from the heat source (19) and the lower heat source (13) gives the upper and lower surfaces of the castella sponge cake an appropriate brown color.

なお、この予熱を含む焼成プロセス、すなわち炉内温度
、炉内通風、遠赤外線放射板〈16)の温度及びこれら
の作用時期等は、表示・制御部〈2)によりシーケンス
制御されている。
Incidentally, the firing process including this preheating, that is, the temperature inside the furnace, the ventilation inside the furnace, the temperature of the far-infrared radiation plate <16), the timing of these operations, etc., are sequence-controlled by the display/control unit <2).

図中(23)は炉内湿度検出用の温度センサーを示す。In the figure, (23) indicates a temperature sensor for detecting the humidity inside the furnace.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明によるオーブンの仝休止面図第2図は
、同第1図I−I断面図 第3図は、遠赤外線放射板の一部断面図(A):オーブ
ン (1):炉 (16):遠赤外線放射板 (19):熱源 特許出願人  株式会社 久 電 舎 代  理  人    松  尾    憲  −部丁
」売7市正出、 (自発) 昭和60年11月/eR 特許11艮官宇賀)口部 殿 1 、 ’i liの入水 昭和60年  特 許 願  第198328号2、発
明の名称 菓子・パン類焼成用オーブン 3、補正4する名 事1’lとの関係 14許出願人 氏 名   株式会社 久 電 合 4゜代理人 住 所  〒810  福岡市中央区今泉2丁目1f1
2G号’−、:;y−t・パ。 5、補正命令の日付   昭和  年  月  日r(
+−)  実施例」に訂正する。
FIG. 1 is a side view of the oven according to the present invention when the oven is not in use. FIG. 2 is a sectional view taken along line II in FIG. :Furnace (16):Far-infrared radiation plate (19):Heat source patent applicant Hisadensha Co., Ltd. Representative Ken Matsuo - Butcho” Masade, 7 cities, (Voluntary) November 1985/eR Patent 11 Appearance Officer Uga) Kuchibe-dono 1, 'Ili's Irumizu 1985 Patent Application No. 198328 2, Name of the invention Oven for baking sweets and breads 3, Amendment 4 Famous events 1' Relationship with 14 Applicant Name: Kuden Co., Ltd. 4゜Agent Address: 2-1F1 Imaizumi, Chuo-ku, Fukuoka City, 810
2G No.'-, :;y-t・pa. 5. Date of amendment order Showa year month day r (
+-) Corrected to “Example”.

Claims (1)

【特許請求の範囲】[Claims] 1)オーブン(A)の炉(1)の内部上方に、遠赤外線
放射板(16)を配設し、同放射板(16)の下方に熱
源(19)を配設してなる菓子・パン類焼成用オーブン
1) Confectionery/bread in which a far-infrared radiation plate (16) is disposed above the inside of the furnace (1) of the oven (A), and a heat source (19) is disposed below the radiation plate (16). Oven for baking.
JP19832885A 1985-09-07 1985-09-07 Oven for baking confectionery and breads Pending JPS6258942A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19832885A JPS6258942A (en) 1985-09-07 1985-09-07 Oven for baking confectionery and breads

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19832885A JPS6258942A (en) 1985-09-07 1985-09-07 Oven for baking confectionery and breads

Publications (1)

Publication Number Publication Date
JPS6258942A true JPS6258942A (en) 1987-03-14

Family

ID=16389279

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19832885A Pending JPS6258942A (en) 1985-09-07 1985-09-07 Oven for baking confectionery and breads

Country Status (1)

Country Link
JP (1) JPS6258942A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH049584U (en) * 1990-05-17 1992-01-28
JPH06153462A (en) * 1992-11-05 1994-05-31 Rei Denki Kk Assembly method of motor

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57770U (en) * 1980-06-02 1982-01-05
JPS5754627U (en) * 1980-09-18 1982-03-30

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57770U (en) * 1980-06-02 1982-01-05
JPS5754627U (en) * 1980-09-18 1982-03-30

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH049584U (en) * 1990-05-17 1992-01-28
JPH06153462A (en) * 1992-11-05 1994-05-31 Rei Denki Kk Assembly method of motor

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