JPS6251212B2 - - Google Patents

Info

Publication number
JPS6251212B2
JPS6251212B2 JP21417483A JP21417483A JPS6251212B2 JP S6251212 B2 JPS6251212 B2 JP S6251212B2 JP 21417483 A JP21417483 A JP 21417483A JP 21417483 A JP21417483 A JP 21417483A JP S6251212 B2 JPS6251212 B2 JP S6251212B2
Authority
JP
Japan
Prior art keywords
glass
cooling
press
plate glass
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP21417483A
Other languages
Japanese (ja)
Other versions
JPS60108331A (en
Inventor
Shinichi Araya
Tadashi Muramoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Central Glass Co Ltd
Original Assignee
Central Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Central Glass Co Ltd filed Critical Central Glass Co Ltd
Priority to JP21417483A priority Critical patent/JPS60108331A/en
Publication of JPS60108331A publication Critical patent/JPS60108331A/en
Publication of JPS6251212B2 publication Critical patent/JPS6251212B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/04Tempering or quenching glass products using gas
    • C03B27/052Tempering or quenching glass products using gas for flat or bent glass sheets being in a vertical position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/031Re-forming glass sheets by bending by press-bending between shaping moulds the glass sheets being in a vertical position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/004Tempering or quenching glass products by bringing the hot glass product in contact with a solid cooling surface, e.g. sand grains

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は板ガラスの強化方法に関するものであ
り、特に板ガラスを破砕した際にシヤープエツジ
(破砕片が細長いもの)の発生が極めて少ない強
化方法に関するものである。 強化ガラスを破砕すると、一見ほぼ均一に細か
く割れているように見えるが、場合によつてはシ
ヤープエツジと呼ばれる細長い細片が発生するこ
とがある。 自動車の軽量化に伴い、強化ガラスの薄板化が
進んでおり、強化ガラスが薄板化するとシヤープ
エツジが発生しやすい傾向にあり、シヤープエツ
ジ対策は重要なものとなつて来ている。 強化ガラスの破壊現象を簡単に述べると断片密
度(50mm角当りの破砕数)Fdは、強化ガラスの
応力値σ、破砕始点での応力値σにより Fd=f(σ、σ) という関数形で表わされ、強化ガラスの破壊は第
1図に示すように破砕始点イから放射状にクラツ
クロが進み、ある距離を進んだところで分岐点ハ
を形成して分岐し、更にこのような現象を繰返し
て細片状に破砕される。また、シヤープエツジの
発生は強化ガラスの端部で破砕した場合よりも中
央部で破砕した場合に多発する傾向にある。 従来、湾曲強化ガラスの製造に関するものとし
て、板ガラスのプレス面との接触による冷却を防
ぐためにプレス型に波形の発熱体を配設したプレ
ス型を用いて板ガラスを曲げ加工した後強化処理
するもの(実開昭51−97553号)、プレス型の表面
に加熱素子を並列に複数本並べたプレス型を用い
て板ガラスを曲げ加工した後強化処理するもの
(特開昭55−95629号)が知られている。 しかしながら、前記公知例のごとくプレス型に
加熱素子を設けることにより板ガラスの強化度を
増大させ、またシヤープエツジの発生を減少させ
ることはできるが、いまだ充分とはいい難い。 そこで、歪点以上に加熱した板ガラスを一対の
プレス型に圧接させた後、冷却媒体を吹き付けて
強化する板ガラスの強化方法において、該一対の
プレス型の少なくとも一方に中心部より外方に向
けて同心円状に加熱素子を設けることにより効果
的にシヤープエツジを減少させることができるこ
とを本出願人は見出し特願昭57−226406号として
先に提案し、未達成の従来の欠点を解消してい
る。本出願人は前記提案の該方法をさらに検討し
たところ、プレス型に冷却素子を設けて予備冷却
を行うことにより前記と同等の効果を得ることを
見出し、本発明に至つたものである。 すなわち、本発明は歪点以上に加熱した板ガラ
スを一対のプレス型に圧接させた後、冷却媒体を
吹き付けて強化する板ガラスの強化方法におい
て、該一対のプレス型の少なくとも一方に中心部
より外方に向けて同心円状に冷却素子を設けて予
備冷却した後、冷却媒体を吹き付けて急冷却する
ことを特徴とする板ガラスの強化方法を要旨とす
るものである。 ここで、歪点以上に加熱した板ガラスとは例え
ば600〜700℃の温度に加熱したものである。 一対のプレス型とは湾曲ガラスを成形するため
の凸プレス型および凹プレス型よりなるものであ
つても、平面状の板ガラスを強化するための平面
状のプレス面あるいは枠を有するプレス型であつ
てもよい。 冷却媒体としては空気、水ミストを用い通常の
冷却方法で板ガラスを強化する。 中心部より外方に向けた冷却素子とは、例えば
鉄、ステンレス鋼等で形成されたものであり、そ
の表面にはガラスクロスを貼着し、そのガラスク
ロスに例えばシリコーンオイル、マシンオイル等
を塗布してもよいものであり、また、冷却素子の
温度は常温から100℃とし、連続で使用する場合
には水冷してもよいものである。 この冷却素子を同心円状に配置する場合には、
該同心円の中心部はBS、JIS規格等の強化ガラス
の項に定められている破砕試験の3の位置とする
のがよいものであり、該点を中心とした大小2つ
の円を設定してその間に同心円状の冷却素子をお
くようにするとより効果的であり、該同心円状の
冷却素子の幅は通常5〜20mm程度が最適であるが
その配置密度や数量は強化しようとする板ガラス
の形状、大きさ、摺動条件および冷却用エアノズ
ルの配置等で変わるものである。 また、同心円状とは円形状および楕円形状のも
のであつても、渦状のものであつても、あるいは
多角形状のものであつてもよい。 次に本発明の板ガラスの強化方法を図面に基づ
いて説明する。 図面は本発明を実施する場合の一態様を示すも
のである。板ガラス4を吊具により吊り下げ加熱
炉で歪点より高い温度、例えば600〜700℃に加熱
し、プレス装置内に移送し曲げ加工を行なう。
プレス装置は凸プレス型7および凹プレス型8
より成り、それらのプレス型7および8はシリン
ダー9および10により板ガラス4を両方から圧
接あるいは隔離できるようになつている。凸プレ
ス型7は板ガラス4への接触面が凸状に形成され
たものであり、その表面にはガラスクロス等が貼
着されている。また凹プレス型8は凸プレス型7
に対応するように外周部にプレス枠11が設けて
ある。冷却素子13は凹プレス型8、および、あ
るいは凸プレス型7の内部に基板12とともに備
えつけてあり、冷却素子13は裏側から水が循環
するようになつている配管14により、その温度
が一定に保たれるようになつている。 なお、予備冷却時における熱伝達係数は30〜
200Kcal/m2・hr・℃程度がよいものであり、こ
れより小さいと効果が少なくなり、これよりも大
きいと予備冷却時に破損したり光学的特性が悪化
したりするものである。 実施例 1 670〜680℃の温度に加熱した1200×700mm、厚
さ3.0mmの板ガラスを第2図、第3図に示すよう
な一対のプレス型で、冷却素子を凹型プレスのみ
備えた装置により曲げ加工した後、空気圧2500mm
Aq、空気量560Nm3/minで風冷強化処理を行な
つたものを本実施例とし、冷却素子を備えてない
ものを比較例として実施した。 第1表にその試験結果を示す。板ガラスの強化
度は強化板ガラスの破砕試験の破砕始点(衝撃
点)1,2,3、において破砕した際の破砕数で
表わし、またシヤープエツジ数は破砕片の長さが
60mm以上、長さと幅の比が4以上のものを1個と
して数えた。
The present invention relates to a method for strengthening plate glass, and in particular to a method for strengthening plate glass in which the generation of sharp edges (elongated fragments) is extremely small when glass plates are crushed. When tempered glass is shattered, it appears to be broken into fine pieces almost uniformly, but in some cases long thin pieces called sharp edges may be generated. As automobiles become lighter, tempered glass is becoming thinner, and as tempered glass becomes thinner, sharp edges tend to occur more easily, and measures against sharp edges are becoming more important. To briefly describe the fracture phenomenon of tempered glass, the fragment density (number of fractures per 50 mm square) Fd is a function of Fd = f (σ 0 , σ), where the stress value σ of the tempered glass and the stress value σ 0 at the point of fracture start As shown in Figure 1, the fracture of tempered glass is represented by a radial progression from the fracture starting point A, and after a certain distance it branches to form a branching point C. It is repeatedly crushed into small pieces. Furthermore, sharp edges tend to occur more often when the strengthened glass is fractured at the center than at the edges. Conventionally, in the production of curved tempered glass, a sheet glass is bent and then strengthened using a press die that is equipped with a wave-shaped heating element to prevent cooling due to contact with the press surface of the sheet glass ( Japanese Patent Application Laid-open No. 51-97553), and a method in which sheet glass is bent and then strengthened using a press die in which a plurality of heating elements are arranged in parallel on the surface of the press die (Japanese Patent Laid-Open No. 55-95629) are known. ing. However, although it is possible to increase the degree of reinforcement of sheet glass and reduce the occurrence of sharp edges by providing a heating element in the press mold as in the above-mentioned known example, this is still not sufficient. Therefore, in a method for strengthening plate glass in which a plate glass heated above the strain point is pressed against a pair of press dies and then strengthened by spraying a cooling medium, at least one of the pair of press dies is pressed outward from the center. The present applicant previously proposed in Japanese Patent Application No. 57-226406 that the sharp edge can be effectively reduced by providing heating elements concentrically, and the unachieved drawbacks of the prior art have been overcome. The present applicant further studied the method proposed above and found that the same effects as those described above can be obtained by providing a cooling element in the press mold and performing preliminary cooling, leading to the present invention. That is, the present invention provides a method for strengthening plate glass in which a plate glass heated above the strain point is pressed against a pair of press dies, and then a cooling medium is sprayed to strengthen the plate glass. The gist of this method is to provide a method for strengthening plate glass, which is characterized in that cooling elements are provided concentrically toward the glass for preliminary cooling, and then rapid cooling is performed by spraying a cooling medium. Here, the plate glass heated above the strain point is, for example, one heated to a temperature of 600 to 700°C. A pair of press dies may include a convex press die and a concave press die for forming curved glass, or a press die with a flat press surface or frame for strengthening flat sheet glass. It's okay. Air or water mist is used as the cooling medium to strengthen the sheet glass using a normal cooling method. The cooling element facing outward from the center is made of iron, stainless steel, etc., and a glass cloth is pasted on its surface, and the glass cloth is coated with silicone oil, machine oil, etc. The temperature of the cooling element is set at room temperature to 100°C, and when used continuously, it may be cooled with water. When arranging the cooling elements concentrically,
It is best to set the center of the concentric circles at position 3 of the crushing test specified in the tempered glass section of BS, JIS standards, etc., and set two large and small circles centered on this point. It is more effective to place a concentric cooling element between them, and the optimal width of the concentric cooling element is usually about 5 to 20 mm, but the arrangement density and number should be determined depending on the shape of the glass plate to be strengthened. This varies depending on the size, sliding conditions, arrangement of cooling air nozzles, etc. Furthermore, the concentric shapes may be circular or elliptical, spiral, or polygonal. Next, the method for strengthening plate glass of the present invention will be explained based on the drawings. The drawings illustrate one embodiment of the invention. The plate glass 4 is suspended by a hanging tool and heated in a heating furnace to a temperature higher than the strain point, for example, 600 to 700°C, and then transferred to a press device 6 for bending.
The press device 6 has a convex press type 7 and a concave press type 8.
The press molds 7 and 8 are configured such that the plate glass 4 can be pressed against or separated from the cylinders 9 and 10 by means of cylinders 9 and 10. The convex press die 7 has a convex surface that contacts the glass plate 4, and a glass cloth or the like is adhered to the surface. Also, the concave press type 8 is the convex press type 7.
A press frame 11 is provided on the outer periphery so as to correspond to the press frame 11. The cooling element 13 is installed inside the concave press die 8 and/or the convex press die 7 together with the substrate 12, and the temperature of the cooling element 13 is kept constant by a pipe 14 through which water is circulated from the back side. It's starting to be preserved. In addition, the heat transfer coefficient during pre-cooling is 30~
A value of about 200 Kcal/m 2 ·hr·°C is good; if it is smaller than this, the effect will be reduced, and if it is larger than this, it will be damaged during preliminary cooling or the optical properties will deteriorate. Example 1 A plate glass of 1200 x 700 mm and 3.0 mm thickness heated to a temperature of 670 to 680°C was molded using a pair of press molds as shown in Figs. 2 and 3, using an apparatus equipped only with a concave press as a cooling element. After bending, air pressure 2500mm
Aq, air cooling reinforcement treatment was carried out at an air flow rate of 560 Nm 3 /min as the present example, and a case without a cooling element as a comparative example. Table 1 shows the test results. The degree of reinforcement of sheet glass is expressed by the number of fractures when the glass is shattered at fracture starting points (impact points) 1, 2, and 3 in a crushing test of tempered glass, and the number of sharp edges is determined by the length of the fragments.
Items with a length to width ratio of 60 mm or more and a length to width ratio of 4 or more were counted as one piece.

【表】【table】

【表】 本発明によれば、プレス型に中心部より外方に
向けて同心円状に冷却素子を配設することにより
第1表から明らかなように、シヤープエツジ数を
極めて減少させることができるという著効を有す
るものである。
[Table] According to the present invention, by arranging the cooling elements concentrically outward from the center of the press die, the number of sharp edges can be significantly reduced, as is clear from Table 1. It has significant effect.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は強化ガラスの破壊現象を示す概略図で
ある。第2図は本発明の実施に使用するガラス板
のプレス装置を示す概略側面図である。第3図は
第2図で示す装置の凹プレス型の概略正面図であ
る。 4……板ガラス、……プレス装置、7……凸
プレス型、8……凹プレス型、12……耐熱基
板、13……冷却素子、14……配管。
FIG. 1 is a schematic diagram showing the breaking phenomenon of tempered glass. FIG. 2 is a schematic side view showing a glass plate press apparatus used in carrying out the present invention. FIG. 3 is a schematic front view of the concave press mold of the apparatus shown in FIG. 2. 4... Plate glass, 6 ... Press device, 7... Convex press mold, 8... Concave press mold, 12... Heat resistant substrate, 13... Cooling element, 14... Piping.

Claims (1)

【特許請求の範囲】[Claims] 1 歪点以上に加熱した板ガラスを一対のプレス
型に圧接させた後、冷却媒体を吹き付けて強化す
る板ガラスの強化方法において、該一対のプレス
型の少なくとも一方に中心部より外方に向けて同
心円状に冷却素子を設けて予備冷却した後、冷却
媒体を吹き付けて急冷却することを特徴とする板
ガラスの強化方法。
1. In a method for strengthening plate glass in which plate glass heated above the strain point is pressed against a pair of press dies and then strengthened by spraying a cooling medium, at least one of the pair of press dies is formed with concentric circles extending outward from the center. A method for strengthening plate glass, which comprises preliminary cooling by providing a cooling element in the shape of a glass, and then rapid cooling by spraying a cooling medium.
JP21417483A 1983-11-16 1983-11-16 Method for tempering flat glass Granted JPS60108331A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21417483A JPS60108331A (en) 1983-11-16 1983-11-16 Method for tempering flat glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21417483A JPS60108331A (en) 1983-11-16 1983-11-16 Method for tempering flat glass

Publications (2)

Publication Number Publication Date
JPS60108331A JPS60108331A (en) 1985-06-13
JPS6251212B2 true JPS6251212B2 (en) 1987-10-29

Family

ID=16651457

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21417483A Granted JPS60108331A (en) 1983-11-16 1983-11-16 Method for tempering flat glass

Country Status (1)

Country Link
JP (1) JPS60108331A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2653708B2 (en) * 1990-01-31 1997-09-17 セントラル硝子株式会社 Manufacturing method of tempered glass sheet

Also Published As

Publication number Publication date
JPS60108331A (en) 1985-06-13

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