JPS6250660B2 - - Google Patents

Info

Publication number
JPS6250660B2
JPS6250660B2 JP55036947A JP3694780A JPS6250660B2 JP S6250660 B2 JPS6250660 B2 JP S6250660B2 JP 55036947 A JP55036947 A JP 55036947A JP 3694780 A JP3694780 A JP 3694780A JP S6250660 B2 JPS6250660 B2 JP S6250660B2
Authority
JP
Japan
Prior art keywords
intake
gas
egr
passage
engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55036947A
Other languages
Japanese (ja)
Other versions
JPS56135742A (en
Inventor
Masahiko Nakada
Yoshihiko Masuda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP3694780A priority Critical patent/JPS56135742A/en
Publication of JPS56135742A publication Critical patent/JPS56135742A/en
Publication of JPS6250660B2 publication Critical patent/JPS6250660B2/ja
Granted legal-status Critical Current

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  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Description

【発明の詳細な説明】 この発明はエンジンの吸気装置、さらに詳しく
は、排気ガス再循環(以後「EGR」と略称す
る)装置を備えたエンジンにおいて、EGRガス
に起因する堆積物の付着を防止する、エンジンの
吸気装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention provides an engine intake system, more specifically, an engine equipped with an exhaust gas recirculation (hereinafter abbreviated as "EGR") system, which prevents the deposition of deposits caused by EGR gas. This relates to an engine intake system.

排気ガス中のNOxを低減させるためにEGR装
置が広く用いられるようになつた。このEGR装
置は、排気ガスの一部を吸気装置を経てエンジン
の燃焼室に注入して再燃焼させるものであるが、
EGRガスの中には炭素粒子や鉛化合物などが含
まれており、長期間にわたつてエンジンを運転し
た後には、これらが、EGR装置や吸気装置(吸
気マニホルド、気化器など)の各部分に付着し
て、これら装置の機能を阻害するという問題が従
来からあつた。多量の付着物がこれら装置に堆積
すると、空気や燃料やEGRガスの精度よい流量
制御ができなくなり、滑らかなエンジンの作動が
できなくなつたり、燃料の消費量が増大するとい
う問題があつた。このような問題は特殊な運転条
件を極めて長期間にわたつて続けたりすると発生
する可能性があるが、従来、付着物が堆積する真
の原因が正確にはわかつていなかつたために、効
果的に付着物の堆積を防止する方法がなかつた。
発明者らは、EGRガス中の含有物が吸気装置や
EGR装置に付着する原因を実験的に調べた。そ
れによると、エンジンのブロウバイガス循環装置
から吸気装置に供給されるブロウバイガスと
EGRガスとが吸気通路内で混合すると、理由は
明らかでないが、付着物が堆積しやすいことが判
明した。
EGR devices have become widely used to reduce NOx in exhaust gas. This EGR device injects a portion of the exhaust gas into the combustion chamber of the engine through the intake system and re-burns it.
EGR gas contains carbon particles and lead compounds, and after an engine has been operated for a long period of time, these gases are deposited into various parts of the EGR system and intake system (intake manifold, carburetor, etc.). Conventionally, there has been a problem that these substances adhere to each other and interfere with the functions of these devices. When a large amount of deposits accumulate on these devices, it becomes impossible to accurately control the flow rates of air, fuel, and EGR gas, resulting in problems such as the engine not being able to operate smoothly and fuel consumption increasing. Such problems can occur when special operating conditions are continued for an extremely long period of time, but until now, the true cause of deposits has not been accurately understood, so it has not been possible to effectively There was no way to prevent deposits from accumulating.
The inventors discovered that the contents of EGR gas are
We experimentally investigated the cause of adhesion to EGR equipment. According to this, the blowby gas supplied from the engine's blowby gas circulation system to the intake system
It has been found that when EGR gas is mixed in the intake passage, deposits tend to accumulate, although the reason is not clear.

そこで、本発明の目的は、ブロウバイガスと
EGRガスとが吸気装置内で混合しにくくするこ
とにより、EGRガス中の含有物が吸気装置や
EGR装置に付着するのを防止し、もつてEGR装
置が長期間にわたり適正なEGR流量コントロー
ルを維持しうるような吸気装置を提供するもので
ある。
Therefore, the purpose of the present invention is to
By making it difficult for EGR gas to mix with the intake system, the substances contained in the EGR gas can
An object of the present invention is to provide an air intake device that prevents adhesion to an EGR device and allows the EGR device to maintain proper EGR flow control over a long period of time.

本発明では、エンジンの吸気装置を隔壁でもつ
て吸入空気の流通する2つの通路に分け、この一
方にEGRガスを供給し、他方にブロウバイガス
を供給するようにして、ブロウバイガスとEGR
ガスとが吸気装置内で混合しにくくさせた。
In the present invention, an engine intake system is divided into two passages through which intake air flows by using a partition wall, and EGR gas is supplied to one of the passages, and blow-by gas is supplied to the other.
This made it difficult for the gas to mix with the air intake device.

以下、添付図面を参照して本発明の実施例につ
いて詳細に説明する。
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

気化器1には第1吸気通路2と第2吸気通路3
とが分離して設けられ、この両通路にはそれぞれ
第1および第2スロツトル弁4および5が回転で
きる状態で設置されている。気化器1と、燃焼室
10に臨ませた吸気弁11との間には、断熱板
6、吸気マニホルド7、吸気ポート8およびこれ
ら各各の間に必要に応じて設けるガスケツト(図
示せず)などからなる吸気管12が介在させてあ
る。断熱板6は、これの替りに断熱性のない単な
るスペーサであつてもよいし、ガスケツトのみで
あつてもよい。
The carburetor 1 has a first intake passage 2 and a second intake passage 3.
The first and second throttle valves 4 and 5 are rotatably installed in both passages, respectively. Between the carburetor 1 and the intake valve 11 facing the combustion chamber 10, there are provided a heat insulating plate 6, an intake manifold 7, an intake port 8, and a gasket (not shown) provided between each of these as necessary. An intake pipe 12 consisting of the like is interposed. Instead of this, the heat insulating plate 6 may be a mere spacer without heat insulating properties, or may be only a gasket.

吸気管12の全部もしくは少くともその上流側
(すなわち、気化器1に近い側)には隔壁13を
設けて、これにより吸気管内の通路を第1吸気管
通路14、第2吸気管通路15に分ける。これら
第1、第2吸気管通路14,15はそれぞれ第
1、第2吸気通路2,3に連通している。
A partition wall 13 is provided in all or at least the upstream side of the intake pipe 12 (that is, the side near the carburetor 1), thereby dividing the passage in the intake pipe into a first intake pipe passage 14 and a second intake pipe passage 15. Separate. These first and second intake pipe passages 14 and 15 communicate with the first and second intake passages 2 and 3, respectively.

EGR装置(図示せず)からのEGRガスを供給
するEGRガス供給口16は第1吸気通路2ある
いは第1吸気管通路14のいずれかに開口させ、
一方ブロウバイガス循環装置(図示せず)からの
ブロウバイガスを供給するブロウバイガス供給口
17は第2吸気通路3あるいは第2吸気管通路1
5に開口させる。18はシリンダブロツク、19
はピストン、20はバルブステムガイドである。
An EGR gas supply port 16 for supplying EGR gas from an EGR device (not shown) is opened to either the first intake passage 2 or the first intake pipe passage 14,
On the other hand, the blowby gas supply port 17 that supplies blowby gas from a blowby gas circulation device (not shown) is connected to the second intake passage 3 or the second intake pipe passage 1.
Open at 5. 18 is a cylinder block, 19
is a piston, and 20 is a valve stem guide.

隔壁13がないとブロウバイガス供給口から流
入したブロウバイガスは吸気管12内の流体脈動
によりEGRガス供給口16付近に達し、更に
は、ここからEGR装置へまでと逆流し、EGRガ
スと混合されることにより、EGR装置、EGR供
給口16あるいは気化器1などの各部に付着物を
堆積させる。
Without the partition wall 13, the blowby gas flowing from the blowby gas supply port would reach the vicinity of the EGR gas supply port 16 due to fluid pulsation in the intake pipe 12, and further flow back from here to the EGR device and be mixed with the EGR gas. As a result, deposits are deposited on various parts of the EGR device, the EGR supply port 16, the vaporizer 1, and the like.

第1図に示した実施例においては、隔壁13は
吸気弁11の近くまでに及び、吸気管12のほぼ
全域にわたつて通路を2つに分離しておりEGR
ガスとブロウバイガスの分離がほぼ完全に行なわ
れる。第2図に示した実施例では、隔壁13′は
吸気マニホルドまでにとどめてあるが、これでも
充分に目的の果せることが確認された。また第3
図に示す実施例では、円筒状の隔壁13″が断熱
板6に固定されている場合を示すが、ブロウバイ
ガスの供給口17が流れの上流側すなわち、第2
吸気通路15や断熱板6に開口している場合に
は、このような配置でも付着物の堆積がかなり防
止できる。第3図の実施例では、既設のエンジン
であつても、吸気マニホルドの変更をしなくても
よいので、利用しやすいという利点がある。
In the embodiment shown in FIG. 1, the partition wall 13 extends close to the intake valve 11 and divides the passage into two over almost the entire area of the intake pipe 12.
Gas and blow-by gas are almost completely separated. In the embodiment shown in FIG. 2, the partition wall 13' is limited to the intake manifold, but it has been confirmed that this is sufficient to achieve the purpose. Also the third
In the embodiment shown in the figure, the cylindrical partition wall 13'' is fixed to the heat insulating plate 6, but the blow-by gas supply port 17 is on the upstream side of the flow, that is, on the second
If the intake passage 15 or the heat insulating plate 6 is opened, such an arrangement can also considerably prevent the accumulation of deposits. The embodiment shown in FIG. 3 has the advantage that it is easy to use even if the engine is already installed because there is no need to change the intake manifold.

本発明では隔壁13,13′,13″を設けたた
めにEGRガスとブロウバイガスとの混合が、気
化器1やEGR供給口16の近くでは生じないた
めに、付着物が堆積しにくくなり、また、仮に付
着物が堆積するとしても、燃料、空気あるいは
EGRガスの流量制御を妨げるような部位には付
着物は堆積しないからエンジンの正常な機能をそ
こなうことはない。その結果として、長期間にわ
たつてエンジンを使用しても、その運転性能や燃
料消費特性を良好に維持することができる。ま
た、EGRガスとブロウバイガスはそれぞれ別々
に吸入空気と混合した後、燃焼室の流入するの
で、これらのガスは充分に燃焼される。
In the present invention, since the partition walls 13, 13', and 13'' are provided, mixing of EGR gas and blow-by gas does not occur near the vaporizer 1 or the EGR supply port 16, making it difficult for deposits to accumulate. Even if deposits are deposited, the fuel, air or
Since deposits do not accumulate in areas that would interfere with EGR gas flow control, the engine's normal functioning will not be impaired. As a result, even if the engine is used for a long period of time, its driving performance and fuel consumption characteristics can be maintained favorably. Further, since the EGR gas and the blow-by gas are separately mixed with intake air and then flowed into the combustion chamber, these gases are sufficiently combusted.

なお、本発明は、低負荷用吸気通路、即ち第1
吸気通路2,14と高負荷用吸気通路、即ち第2
吸気通路3,15を具える既存の吸気装置をその
まま、或いはその一部(隔壁の形状等)を改良し
て使用することができる。その場合において、ブ
ロウバイガスやEGRガスをそのいずれの側に供
給しても、隔壁13,13′,13″により両者の
混合が妨げられるので、同様の効果を得ることが
できる。
Note that the present invention is directed to the low-load intake passage, that is, the first
The intake passages 2 and 14 and the high-load intake passage, that is, the second
An existing intake device including the intake passages 3 and 15 can be used as is, or a portion thereof (such as the shape of the partition wall) may be improved. In that case, no matter which side the blow-by gas or EGR gas is supplied to, the partition walls 13, 13', and 13'' prevent the two from mixing, so the same effect can be obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の吸気装置の第一実施例を示す
図、第2図は本発明の他の実施例を示す図、第3
図は本発明の更に他の実施例を示す図である。 1……気化器、2,14……第1吸気(管)通
路、3,15……第2吸気(管)通路、16……
EGRガス供給口、17……ブロウバイガス供給
口。
FIG. 1 is a diagram showing a first embodiment of the intake device of the present invention, FIG. 2 is a diagram showing another embodiment of the present invention, and FIG.
The figure shows still another embodiment of the present invention. 1... Carburetor, 2, 14... First intake (pipe) passage, 3, 15... Second intake (pipe) passage, 16...
EGR gas supply port, 17...Blow-by gas supply port.

Claims (1)

【特許請求の範囲】[Claims] 1 エンジンの吸気装置を隔壁13,13′,1
3″でもつて吸入空気の流通する2つの通路に分
離し、一方の通路にブロウバイガスを、他方の通
路にEGRガスを導入し、ブロウバイガスとEGR
ガスが吸気通路内で混合するのを妨げるようにし
たエンジンの吸気装置。
1 The engine intake system is connected to the bulkheads 13, 13', 1
3", it is separated into two passages through which intake air flows, and blow-by gas is introduced into one passage and EGR gas is introduced into the other passage, and the blow-by gas and EGR are separated.
An engine intake system that prevents gases from mixing in the intake passage.
JP3694780A 1980-03-25 1980-03-25 Suction device of engine Granted JPS56135742A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3694780A JPS56135742A (en) 1980-03-25 1980-03-25 Suction device of engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3694780A JPS56135742A (en) 1980-03-25 1980-03-25 Suction device of engine

Publications (2)

Publication Number Publication Date
JPS56135742A JPS56135742A (en) 1981-10-23
JPS6250660B2 true JPS6250660B2 (en) 1987-10-26

Family

ID=12483937

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3694780A Granted JPS56135742A (en) 1980-03-25 1980-03-25 Suction device of engine

Country Status (1)

Country Link
JP (1) JPS56135742A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04279754A (en) * 1991-03-08 1992-10-05 Toyota Autom Loom Works Ltd Egr gas deposit reducing manifold

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5625055A (en) * 1979-05-11 1981-03-10 Zahnradfabrik Friedrichshafen Valve mechanism for servoocontrol of car

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5625055A (en) * 1979-05-11 1981-03-10 Zahnradfabrik Friedrichshafen Valve mechanism for servoocontrol of car

Also Published As

Publication number Publication date
JPS56135742A (en) 1981-10-23

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