JPS62438B2 - - Google Patents

Info

Publication number
JPS62438B2
JPS62438B2 JP20138082A JP20138082A JPS62438B2 JP S62438 B2 JPS62438 B2 JP S62438B2 JP 20138082 A JP20138082 A JP 20138082A JP 20138082 A JP20138082 A JP 20138082A JP S62438 B2 JPS62438 B2 JP S62438B2
Authority
JP
Japan
Prior art keywords
inner tank
top opening
tank
sealing member
outer cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP20138082A
Other languages
Japanese (ja)
Other versions
JPS5993186A (en
Inventor
Toshimitsu Tsukui
Hitoshi Tsukahara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Denki Co Ltd
Original Assignee
Sanyo Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Denki Co Ltd filed Critical Sanyo Denki Co Ltd
Priority to JP20138082A priority Critical patent/JPS5993186A/en
Publication of JPS5993186A publication Critical patent/JPS5993186A/en
Publication of JPS62438B2 publication Critical patent/JPS62438B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • B29C66/632Internally supporting the article during joining using a fluid
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J41/00Thermally-insulated vessels, e.g. flasks, jugs, jars
    • A47J41/0055Constructional details of the elements forming the thermal insulation
    • A47J41/0072Double walled vessels comprising a single insulating layer between inner and outer walls
    • A47J41/0077Double walled vessels comprising a single insulating layer between inner and outer walls made of two vessels inserted in each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1228Joining preformed parts by the expanding material
    • B29C44/1233Joining preformed parts by the expanding material the preformed parts being supported during expanding

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Insulation (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Refrigerator Housings (AREA)

Description

【発明の詳細な説明】 (イ) 産業上の利用分野 本発明は太陽熱温水器の貯湯槽などに使用され
る蓄熱タンクの製造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (a) Field of Industrial Application The present invention relates to a method for manufacturing a heat storage tank used for a hot water storage tank of a solar water heater.

(ロ) 従来技術 本発明を適用しようとする蓄熱タンクを第1図
を参照して説明すると、1は例えばポリエチレン
等の耐熱性に優れた合成樹脂材を用い、給水口や
出湯口或いは加熱パイプ挿通用の透孔2を側壁3
に、又、上方へ突出して形成された内部洗浄或い
は配管据付サービス用の天面開口部4を頂壁5に
夫々設けた50容量の内側タンクであり、水密な
器体として予めブロー成形された後、二次加工に
より透孔や開口が形成される。6は内側タンク1
の天面開口部4を嵌合させる溝7を備えたフラン
ジ部8を周縁に形成し、内側タンク1の外周に間
隔を存して配設する外装カバーであり、ポリプロ
ピレン等の耐候性に優れた合成樹脂材を用いてイ
ンジエクシヨン成形される。9は内側タンクの天
面開口部4を外装カバー6のフランジ部8に水密
に接合すべく、溝7内に注入されたホツトメルト
等の接合剤である。10は内側タンク1及び外装
カバー6の間に注入され、発泡固化することによ
り内側タンク及び外装カバーを一体化する発泡断
熱材であり、例えば硬質ウレタンフオームが用い
られる。尚、11は天面開口部4を塞ぐ蓋であ
り、ビス12,12により着脱自在にしてフラン
ジ部8に固定される。
(B) Prior art The heat storage tank to which the present invention is applied will be explained with reference to FIG. The through hole 2 for insertion is inserted into the side wall 3.
In addition, the tank is a 50-capacity inner tank with a top wall 5 provided with a top opening 4 for internal cleaning or piping installation services that protrudes upward, and is blow-molded in advance as a watertight container. After that, through holes and openings are formed by secondary processing. 6 is inner tank 1
This is an exterior cover that is disposed at intervals around the outer circumference of the inner tank 1 and has a flange portion 8 provided with a groove 7 that fits the top opening 4 of the inner tank 1 on its periphery, and is made of polypropylene or the like with excellent weather resistance. It is in-die extension molded using a synthetic resin material. A bonding agent 9, such as hot melt, is injected into the groove 7 in order to watertightly bond the top opening 4 of the inner tank to the flange 8 of the outer cover 6. Reference numeral 10 denotes a foamed heat insulating material which is injected between the inner tank 1 and the outer cover 6 and which integrates the inner tank and the outer cover by foaming and solidifying, and is made of, for example, hard urethane foam. Note that 11 is a lid that closes the top opening 4, and is detachably fixed to the flange portion 8 with screws 12, 12.

上述した蓄熱タンクは内側タンク1の天面開口
部4と外装カバー6のフランジ部8とを接合剤9
を用いて水密に接合した後、発泡断熱材10を注
入するわけであるが、内側タンク1が発泡圧力
(通常2000Kg/m2)により変形しないようにする
必要がある。そこで、第2図に示すように、発泡
成形型13,14に収納する前に内側タンク1内
に中子15等の治具を挿入して内側タンク1の補
強を行なつたり、或いは第3図に示すように、内
側タンク1の天面開口部4にバルブ16付のエア
ー注入管17を貫通させたゴム栓18を装着し、
発泡成形型13,14にてゴム栓18の抜け止め
をしつつ、エア注入管17から内側タンク1内に
加圧空気を送り込んでバルブ16を閉じ、内側タ
ンク1の内圧を高めるようにして内側タンクを補
強するようにしている。
In the heat storage tank described above, the top opening 4 of the inner tank 1 and the flange portion 8 of the outer cover 6 are bonded with a bonding agent 9.
After the foamed heat insulating material 10 is injected into the inner tank 1, it is necessary to prevent the inner tank 1 from deforming due to the foaming pressure (usually 2000 kg/m 2 ). Therefore, as shown in FIG. 2, the inner tank 1 is reinforced by inserting a jig such as a core 15 into the inner tank 1 before it is placed in the foam molds 13 and 14, or a third As shown in the figure, a rubber stopper 18 through which an air injection pipe 17 with a valve 16 is passed is attached to the top opening 4 of the inner tank 1.
While preventing the rubber stopper 18 from coming off with the foam molds 13 and 14, pressurized air is sent into the inner tank 1 from the air injection pipe 17, the valve 16 is closed, and the inner pressure of the inner tank 1 is increased to increase the inner pressure. I'm trying to reinforce the tank.

ところが、上述した前者の方法では中子15等
の治具を出し入れするのが大変な手間となり、生
産性が悪く、製造コストが高くなるとともに、振
動などにより治具が外れたり、位置ずれを生じる
ことがあり、内側タンクが部分的に変形して不良
品となるなど、信頼性が低いという欠点があつ
た。
However, in the former method described above, it takes a lot of effort to put in and take out jigs such as the core 15, resulting in poor productivity and high manufacturing costs, as well as causing jigs to come off or become misaligned due to vibration. However, the inner tank sometimes became partially deformed, resulting in defective products, resulting in low reliability.

又、後者の方法では、内側タンク1の天面開口
部4の寸法がブロー成形時や、外装カバー6のフ
ランジ部8との接合時にバラツキを生じるため、
天面開口部4と、ゴム栓18の間からエアー漏れ
を生じることがある。ところが、ゴム栓18が抜
けないように発泡成形型13,14に収納した状
態で内側タンク1へのエアーの注入が行なわれて
おり、エアー漏れの有無を確認しないまま、注入
口19から発泡断熱材10の原液が注入されるた
め、折角の完成品が内側タンク1の内部圧力不足
により変形していて使用できなくなる欠点があつ
た。
In addition, in the latter method, the dimensions of the top opening 4 of the inner tank 1 will vary during blow molding and when joining with the flange portion 8 of the outer cover 6.
Air leakage may occur between the top opening 4 and the rubber stopper 18. However, air was being injected into the inner tank 1 with the rubber stopper 18 housed in the foam molds 13 and 14 to prevent it from falling out, and the foam insulation was injected from the injection port 19 without checking for air leakage. Since the undiluted solution of material 10 is injected, the completed product is deformed due to insufficient internal pressure in the inner tank 1, resulting in the disadvantage that it becomes unusable.

(ハ) 目的 本発明は上述した従来技術の欠点を解消すべく
なされたものであり、発泡断熱材の発泡圧力によ
る内側タンクの変形を簡単、かつ確実に防止でき
るようにした蓄熱タンクの製造方法を提供するこ
とを目的とする。
(C) Purpose The present invention has been made to solve the above-mentioned drawbacks of the prior art, and provides a method for manufacturing a heat storage tank that easily and reliably prevents deformation of the inner tank due to the foaming pressure of the foam insulation material. The purpose is to provide

(ニ) 構成 本発明では斯かる目的を達成するために、天面
開口部を有する合成樹脂製の内側タンクと、該内
側タンクの天面開口部に水密に接合されるととも
に、上記内側タンクの外周に間隔を存して配設さ
れる外装カバーとを備え、上記内側タンク及び外
装カバーの間に発泡断熱材を注入、発泡固化させ
ることにより上記内側タンク及び外装カバーを一
体化するものに於いて、上記内側タンク及び外装
カバーの接合部に、その全周に亘つて面接触する
シール部材を載置するとともに、上記内側タンク
の天面開口部を遮蔽する封止治具を上記シール部
材を介在して固定し、上記封止治具に装着したエ
アー注入装置を利用して加圧空気を上記内側タン
ク内に封入し、然る後、発泡断熱材の注入を行な
うことを特徴とし、発泡断熱材の注入作業に入る
前に、封止治具とシール部材とにより内側タンク
の天面開口部を密閉し、発泡圧力に耐え得るのに
必要な加圧空気を予め、内側タンクに封入してお
くようにしてエアー漏れの有無が確認できるよう
にする。
(D) Structure In order to achieve the above object, the present invention includes an inner tank made of synthetic resin having a top opening, a tank that is watertightly joined to the top opening of the inner tank, and and an exterior cover arranged at intervals around the outer periphery, and the inner tank and the exterior cover are integrated by injecting a foamed heat insulating material between the inner tank and the exterior cover and foaming and solidifying the material. Then, a sealing member is placed on the joint between the inner tank and the outer cover to make surface contact over the entire circumference thereof, and a sealing jig for shielding the top opening of the inner tank is placed on the sealing member. Pressurized air is sealed in the inner tank using an air injection device attached to the sealing jig, and then the foam insulation material is injected. Before injecting the insulation material, the top opening of the inner tank is sealed using a sealing jig and a sealing member, and the pressurized air necessary to withstand the foaming pressure is sealed in the inner tank in advance. so that you can check for air leaks.

(ホ) 発明の実施例 以下、本発明の一実施例を図面を参照して説明
する。第4図は発泡断熱材10を注入する前工程
を示すものであり、従来のものと異なるのは外装
カバー6のフランジ部8の上面に、その全周に亘
つて面接触するシール部材20を載置するととも
に、内側タンク1の天面開口部4を遮蔽する封止
治具21をシール部材20を介在してビス22,
22にて強固に固定してあることである。封入治
具21にはエアー注入装置(図示せず)と着脱自
在なバルブ23付きのエアー注入管24が取着さ
れており、バルブ23には圧力測定ゲージ(図示
せず)の取付口25が設けられている。シール部
材20は永久圧縮歪が少ない独立気泡発泡体のゴ
ム材(例えばクロロピレンゴムやエチレンプロピ
レンゴム)を使用している。又、封止部材21は
比較的板厚が大きく、シール部材20を圧縮可能
な金属板を使用している。
(E) Embodiment of the Invention An embodiment of the present invention will be described below with reference to the drawings. FIG. 4 shows the pre-process of injecting the foamed heat insulating material 10. What is different from the conventional method is that a sealing member 20 is provided in surface contact with the upper surface of the flange portion 8 of the exterior cover 6 over its entire circumference. At the same time, the sealing jig 21 for shielding the top opening 4 of the inner tank 1 is inserted with the screws 22 and the sealing member 20 interposed.
It is firmly fixed at 22. An air injection device (not shown) and an air injection pipe 24 with a removable valve 23 are attached to the enclosure jig 21, and the valve 23 has a mounting port 25 for a pressure measurement gauge (not shown). It is provided. The seal member 20 is made of a closed-cell foam rubber material (for example, chloropylene rubber or ethylene propylene rubber) that has little permanent compression strain. Further, the sealing member 21 is made of a metal plate having a relatively large thickness and capable of compressing the sealing member 20.

本実施例では上述の如く、発泡断熱材10を注
入する前工程に於いて、外装カバー6のフランジ
部8に封止金具21をシール部材20を介在させ
て強固に固定することにより、シール部材20が
フランジ部8と封止金具21の内壁面とに圧縮状
態で密着するようになり、内側タンク1内部が密
封される。シール部材20はフランジ部8に全周
に亘つて面接触するようにしてあるので、内側タ
ンク1の天面開口部4に寸法のバラツキがある場
合でもこれを吸収できることになる。
In this embodiment, as described above, in the pre-injection step of injecting the foamed heat insulating material 10, the sealing fitting 21 is firmly fixed to the flange portion 8 of the exterior cover 6 with the sealing member 20 interposed therebetween. 20 comes into close contact with the flange portion 8 and the inner wall surface of the sealing fitting 21 in a compressed state, and the inside of the inner tank 1 is sealed. Since the sealing member 20 is in surface contact with the flange portion 8 over the entire circumference, even if there is a dimensional variation in the top opening 4 of the inner tank 1, this can be absorbed.

このようにして内側タンク1の天面開口部4を
密封した後、封止治具21に装着したエアー注入
管24のバルブ23にエアー注入装置を接続して
内側タンク1に加圧空気を注入する。エアーの封
入圧力は400〜500mmAgが好ましく、バルブ23
に圧力測定ゲージを取付けてエアーの封入量を調
整する。エアーの封入が終了したら、バルブ23
を閉じて、エアー注入装置を取外す。
After sealing the top opening 4 of the inner tank 1 in this way, an air injection device is connected to the valve 23 of the air injection pipe 24 attached to the sealing jig 21 to inject pressurized air into the inner tank 1. do. The pressure of air sealed is preferably 400 to 500 mmAg, and the valve 23
Attach a pressure measuring gauge to adjust the amount of air enclosed. After filling the air, valve 23
Close and remove the air injection device.

然る後、発泡成形型13,14に収納して発泡
断熱材10の注入作業に入ることになるが、その
直前に今一度、圧力測定ゲージを利用して内側タ
ンク1の内部圧力が適正であるかを確認すれば、
エアー漏れの有無が判別できる。万一、エアー漏
れが確認された場合、そのものは天面開口部4と
フランジ部8との接合不良、或いは封止治具21
の固定不良が考えられるので、一亘、製造ライン
から外し、必要な処置を講じた上、発泡断熱材1
0の注入を行なえば良い。
After that, it will be placed in the foam molds 13 and 14 and the foam insulation material 10 will be injected, but just before that, we once again checked the internal pressure of the inner tank 1 using a pressure measurement gauge. If you check whether there is
The presence or absence of air leaks can be determined. If air leakage is confirmed, it may be due to a poor connection between the top opening 4 and the flange 8, or due to the sealing jig 21.
It was thought that the foam insulation material 1 was not fixed properly, so we removed it from the production line, took necessary measures, and removed the foam insulation material 1.
It is sufficient to inject 0.

尚、接合剤9は一般にオレフイン系樹脂からな
る主成分に粘着付与剤(脂肪族系樹脂)、パラフ
イン系ワツクス、フイラー(充填剤)などを添加
したホツトメルトが使用されているが、本発明の
ように加圧空気を用いて内側タンク1を補強し、
発泡断熱材10の注入を行なう場合には、主成分
を抑え目にし、その分SBR(スチレンブタジエン
ラバー)系の特殊合成ゴムを添加(数%)したホ
ツトメルトを使用すると良い。このようなホツト
メルトは粘着性、柔軟性が大きくなり、弾性が付
与されるため、加圧空気による割れが防止でき、
天面開口部4とフランジ部8の接合不良によるエ
アー漏れが少なくなる。
The bonding agent 9 is generally a hot melt made of an olefin resin as a main component to which tackifiers (aliphatic resins), paraffin waxes, fillers, etc. are added. Reinforce the inner tank 1 using pressurized air,
When injecting the foamed heat insulating material 10, it is preferable to use a hot melt with a reduced amount of the main component and a corresponding amount (several percent) of special synthetic rubber such as SBR (styrene butadiene rubber). This type of hotmelt has increased stickiness, flexibility, and elasticity, which prevents it from cracking due to pressurized air.
Air leakage due to poor connection between the top opening 4 and the flange 8 is reduced.

本実施例では内側タンク1のエアー漏れがない
ことをを確認した上で、発泡断熱材10を注入す
るようにしたので、発泡圧力による内側タンク1
の変形を確実に防止できることになり、完成品が
不良となる虞れが殆んどない。又、従来の中子等
の治具を挿入するものに比べて人手が大幅に少な
くて済み、省力化や自動化が促進されて生産性に
優れている。更に又、封止治具21を固定するた
めに生じたビス穴は蓋11を固定するビス12,
12の穴としてそのまま利用できる。
In this example, the foamed insulation material 10 was injected after confirming that there was no air leakage from the inner tank 1.
deformation can be reliably prevented, and there is almost no possibility that the finished product will be defective. In addition, compared to the conventional method of inserting a jig such as a core, it requires significantly less manpower, promotes labor saving and automation, and is excellent in productivity. Furthermore, the screw holes created to fix the sealing jig 21 are screws 12 for fixing the lid 11,
It can be used as is as 12 holes.

(ヘ) 発明の効果 本発明は以上説明したように、発泡断熱材を内
側タンクと外装カバーとの間に注入する作業を行
なう前に、封止治具とシール部材とにより内側タ
ンクの天面開口部を密閉し、予め所要な加圧空気
を注入しておいて内側タンクのエアー漏れの有無
を確認できるようにしたので、発泡断熱材の発泡
圧力による内側タンクの変形を簡単、かつ確実に
防止でき、省力化が図れ、生産性に優れていると
ともに、完成品が無駄になることがなく経済的で
ある。
(F) Effects of the Invention As explained above, the present invention provides a method for sealing the top surface of the inner tank using a sealing jig and a sealing member before injecting the foam insulation material between the inner tank and the outer cover. By sealing the opening and injecting the required amount of pressurized air in advance, we have made it possible to check for air leaks from the inner tank, making it easy and reliable to prevent the inner tank from deforming due to the foaming pressure of the foam insulation material. It can be prevented, saves labor, has excellent productivity, and is economical because finished products are not wasted.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明を適用する蓄熱タンクの一例を
示す断面図、第2図及び第3図は夫々従来の製造
一工程を説明する断面図、第4図は本発明の一実
施例に係る製造一工程を説明する断面図である。 1……内側タンク、4……天面開口部、6……
外装カバー、10……発泡断熱材、20……シー
ル部材、21……封止治具。
FIG. 1 is a cross-sectional view showing an example of a heat storage tank to which the present invention is applied, FIGS. 2 and 3 are cross-sectional views each explaining one conventional manufacturing process, and FIG. 4 is a cross-sectional view showing an example of a heat storage tank to which the present invention is applied. It is a sectional view explaining one manufacturing process. 1...Inner tank, 4...Top opening, 6...
Exterior cover, 10... foam heat insulating material, 20... sealing member, 21... sealing jig.

Claims (1)

【特許請求の範囲】[Claims] 1 天面開口部を有する合成樹脂製の内側タンク
と、該内側タンクの天面開口部に水密に接合され
るとともに、上記内側タンクの外周に間隔を存し
て配設される外装カバーとを備え、上記内側タン
ク及び外装カバーの間に発泡断熱材を注入、発泡
固化させることにより上記内側タンク及び外装カ
バーを一体化するものに於いて、上記内側タンク
及び外装カバーの接合部に、その全周に亘つて面
接触するシール部材を載置するとともに、上記内
側タンクの天面開口部を遮蔽する封止治具を上記
シール部材を介在して固定し、上記封止治具に装
着したエアー注入装置を利用して加圧空気を上記
タンク内に封入し、然る後、発泡断熱材の注入を
行なうことを特徴とする蓄熱タンクの製造方法。
1. An inner tank made of synthetic resin having a top opening, and an exterior cover that is watertightly joined to the top opening of the inner tank and is disposed at intervals around the outer periphery of the inner tank. In the case where the inner tank and the outer cover are integrated by injecting a foamed heat insulating material between the inner tank and the outer cover and foaming and solidifying the material, the entire joint of the inner tank and the outer cover is A sealing member that makes surface contact over the circumference is placed, and a sealing jig that shields the top opening of the inner tank is fixed with the sealing member interposed therebetween. A method for manufacturing a heat storage tank, comprising filling pressurized air into the tank using an injection device, and then injecting a foamed heat insulating material.
JP20138082A 1982-11-16 1982-11-16 Manufacture of heat storage tank Granted JPS5993186A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20138082A JPS5993186A (en) 1982-11-16 1982-11-16 Manufacture of heat storage tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20138082A JPS5993186A (en) 1982-11-16 1982-11-16 Manufacture of heat storage tank

Publications (2)

Publication Number Publication Date
JPS5993186A JPS5993186A (en) 1984-05-29
JPS62438B2 true JPS62438B2 (en) 1987-01-07

Family

ID=16440113

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20138082A Granted JPS5993186A (en) 1982-11-16 1982-11-16 Manufacture of heat storage tank

Country Status (1)

Country Link
JP (1) JPS5993186A (en)

Also Published As

Publication number Publication date
JPS5993186A (en) 1984-05-29

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