JPS6241408B2 - - Google Patents
Info
- Publication number
- JPS6241408B2 JPS6241408B2 JP54072373A JP7237379A JPS6241408B2 JP S6241408 B2 JPS6241408 B2 JP S6241408B2 JP 54072373 A JP54072373 A JP 54072373A JP 7237379 A JP7237379 A JP 7237379A JP S6241408 B2 JPS6241408 B2 JP S6241408B2
- Authority
- JP
- Japan
- Prior art keywords
- winding
- wire
- insulating material
- drum
- electric wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004804 winding Methods 0.000 claims description 67
- 238000009413 insulation Methods 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 17
- 239000011810 insulating material Substances 0.000 claims description 15
- 239000011229 interlayer Substances 0.000 description 19
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- WAZQAZKAZLXFMK-UHFFFAOYSA-N deracoxib Chemical compound C1=C(F)C(OC)=CC=C1C1=CC(C(F)F)=NN1C1=CC=C(S(N)(=O)=O)C=C1 WAZQAZKAZLXFMK-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Insulating Of Coils (AREA)
- Manufacture Of Motors, Generators (AREA)
Description
【発明の詳細な説明】
本発明は、例えば誘導電動機のような回転電機
に用いられる巻線のその巻線方法の改良に係り、
特に電線間に層間絶縁を有する回転電機用巻線の
巻線方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in a winding method for a winding used in a rotating electric machine such as an induction motor,
In particular, the present invention relates to a method of winding a winding for a rotating electric machine having interlayer insulation between wires.
例えば誘導電動機等のような回転電機の巻線
は、一般に電線を複数本まとめて1ターンを形成
する。そしてこれが数ターン所定の形状に巻線さ
れ、各ターンの間には層間絶縁が施される。この
ような巻線は目的により色々な形状に巻線される
わけであるが、極く一般の巻線方法としては長方
形の角状をなした巻き型上に電線を巻き付け成形
する巻線工程と、その後巻き型から取り外し1タ
ーン毎にばらばらにして、各ターン毎に絶縁材を
テーピングする層間絶縁工程とに分かれるのが普
通である。しかしこの工程の場合いちいちばらし
た巻線ごとに層間絶縁を施こすので工数がかか
り、生産コストが高くなる嫌いがある。そこで層
間絶縁を巻線工程で行なおうとする考えがある。
すなわち、電線が直線状態の時に絶縁材をテーピ
ングし、その後に所定の巻き型上に巻き付ける巻
線方法である。 For example, the winding of a rotating electric machine such as an induction motor generally includes a plurality of electric wires grouped together to form one turn. This is then wound into a wire with several turns in a predetermined shape, and interlayer insulation is provided between each turn. These wires are wound into various shapes depending on the purpose, but the most common winding method is the winding process in which the wire is wound around a rectangular winding die and formed. Thereafter, it is usually separated into an interlayer insulation process in which it is removed from the winding die, separated into pieces for each turn, and an insulating material is taped for each turn. However, in this process, interlayer insulation is applied to each separated winding, which requires a lot of man-hours and increases production costs. Therefore, there is an idea to perform interlayer insulation in the winding process.
That is, this is a wire winding method in which an insulating material is taped while the wire is in a straight state, and then the wire is wound on a predetermined winding form.
この方法で行なう場合、巻き型に層間絶縁後の
電線を複数本一度に巻き付けるので、その複数本
の電線のうち、巻き型上の内周側に位置する電線
と外周側に位置する電線とでは周長が異なるの
で、すなわち内周側の電線にはたるみが生じてし
まうので、内周側の電線と外周側の電線間でずれ
が生じなくては円滑な巻線ができない。ところが
既に電線束は層間絶縁が施されており、これら絶
縁材の締付力により、層間絶縁内において内周側
の電線と外周側の電線間で円滑にずれを起こすこ
とは困難である。従つて、このような状態のまま
で巻き型に巻き付けられると、層間絶縁内部にお
ける巻き型上の外周側の電線の周長で、巻き型に
巻き付けられることになり、同じ長さで引き出さ
れた内周側の電線は、巻き型上で圧縮力を受けて
エツジワイズ、もしくはフラツトワイズに蛇行し
たり、残留応力が生ずる等の問題が生じる。ま
た、上記の原因により層間絶縁が傷められるとい
つた欠点があつた。 When using this method, multiple wires after interlayer insulation are wound around the winding die at the same time, so that among the multiple wires, the wires located on the inner circumferential side of the winding die and the electric wires located on the outer circumferential side are different. Since the circumferential lengths are different, that is, the wires on the inner circumferential side have slack, so smooth winding cannot be performed unless there is a misalignment between the inner wire and the outer wire. However, the wire bundle has already been subjected to interlayer insulation, and due to the tightening force of these insulating materials, it is difficult to cause smooth displacement between the inner wire and the outer wire within the interlayer insulation. Therefore, if the wire is wound around the winding form in this state, it will be wound around the winding form with the circumference of the wire on the outer circumferential side of the winding form inside the interlayer insulation, and the wire will be pulled out at the same length. The wire on the inner circumferential side is subjected to compressive force on the winding die, causing problems such as meandering edgewise or flatwise, and residual stress. Additionally, there was a drawback that the interlayer insulation was damaged due to the above-mentioned causes.
本発明は以上の点に鑑みなされたものであり、
従つてその目的とするところは、層間絶縁を施し
た電線を巻線する場合、層間絶縁内の電線の残留
応力が軽減された電気機器の巻線方法を提供する
にある。 The present invention has been made in view of the above points,
Therefore, it is an object of the present invention to provide a method for winding an electrical device in which residual stress in the wire within the interlayer insulation is reduced when winding the wire provided with the interlayer insulation.
すなわち本発明は、絶縁材で巻回絶縁した後
で、かつ巻き型に巻きつける前に、前記巻き型と
周長が同じ円形状のドラムを、前記絶縁材テーピ
ング装置と巻き型との間で、かつテーピング装置
に隣接して設け、この円形デラムに電線を仮巻き
して予備成形した後、角状の巻き型に巻回するよ
うにして前記目的を達成するようにしたものであ
る。 That is, in the present invention, after winding and insulating with an insulating material and before winding around a winding former, a circular drum having the same circumference as the winding former is placed between the insulating material taping device and the winding former. , and is provided adjacent to the taping device, and after preforming the electric wire by temporarily winding it around the circular deram, the electric wire is wound into a square winding form to achieve the above object.
以下、図示した実施例に基づいて本発明を詳細
に説明する。 Hereinafter, the present invention will be explained in detail based on illustrated embodiments.
第1図、第2図にはその一実施例が示されてい
る。電線ドラム1から電線2,3を引き出し、ガ
イドローラー10に集めて電線束8を作り、走行
自在な絶縁材テーピング装置6により絶縁材9を
テーピングした後、再びガイドローラー10で電
線束を水平に保持する。そしてこの電線束を巻き
型5と周長が同じで、かつテーピング装置に隣接
して配置されている円形ドラム7に1回巻き取
り、予備成形した後、電線束を巻き型5に巻き付
け、この巻き型5を巻線機4で回転させ、期待す
る形状に電線束を巻線する。ここで第2図には円
形デラム上に電線2,3を仮巻きする詳細を示し
たが、円形ドラム上に仮巻きする電線束のドラム
内周側の電線3と外周側の電線2は、電線束を巻
き型側へ引き出した場合、電線の厚さをtとする
と、ドラム1回転につき、π×tの長さだけ電線
2と電線3の間でずれを生ずることになる。その
後、巻き型に上記のずれを生じた電線束が巻き付
けられると、巻き型上の周長に合つた内周側の電
線と外周側の電線のずれが円滑に行なわれ、期待
する形状の巻線が残留応力が軽減されて行なわれ
るのである。 One embodiment is shown in FIGS. 1 and 2. The wires 2 and 3 are pulled out from the wire drum 1 and collected on the guide roller 10 to form the wire bundle 8. After taping the insulation material 9 with the movable insulation material taping device 6, the wire bundle is leveled again with the guide roller 10. Hold. The wire bundle is then wound once around a circular drum 7 having the same circumference as the winding form 5 and located adjacent to the taping device, and after being preformed, the wire bundle is wound around the winding form 5, and this The winding die 5 is rotated by the winding machine 4 to wind the wire bundle into the expected shape. Here, FIG. 2 shows the details of temporarily winding the electric wires 2 and 3 on the circular drum, but the electric wire 3 on the inner circumference side of the drum and the electric wire 2 on the outer circumference side of the electric wire bundle temporarily wound on the circular drum are as follows. When the wire bundle is pulled out to the winding die side, when the thickness of the wire is t, a shift occurs between the wires 2 and 3 by a length of π×t for each rotation of the drum. After that, when the wire bundle with the above deviation is wound around the winding die, the inner and outer wires are smoothly shifted to match the circumferential length on the winding die, resulting in the winding having the expected shape. This allows the wire to be drawn with less residual stress.
このように層間絶縁後の電線が巻き型上でずれ
る量を、予め巻き型上に巻き付ける前に円形ドラ
ムに仮巻き成形することにより生じさせれば、巻
き型上に巻き付けれた時には、すでに所定のずれ
量が層間絶縁内でおきているので、所定の形状に
円滑に巻線することが可能である。ここでずれの
量は、上述のように巻き型上のずれと円形ドラム
に仮巻きした場合のずれの量を等しくする必要が
ある。これが異なつていると、層間絶縁内部の電
線のずれが円滑でなくなり、電線にある程度の残
留応力が含まれることになつたり、層間絶縁を傷
めたりして、逐には絶縁破壊電圧値が低下する等
の問題が生じることになる。従つて、巻き型上の
周長と円形ドラムの周長を同じにしなければなら
ない。 In this way, if the amount by which the wire after interlayer insulation is shifted on the winding die is caused by temporary winding on a circular drum before being wound on the winding die, the wire will already be in the predetermined position by the time it is wound on the winding die. Since the amount of deviation occurs within the interlayer insulation, it is possible to smoothly wind the wire into a predetermined shape. Here, the amount of deviation needs to be equal to the amount of deviation on the winding form and the amount of deviation when tentatively wound on a circular drum, as described above. If this is different, the displacement of the wire inside the interlayer insulation will not be smooth, the wire will contain a certain amount of residual stress, and the interlayer insulation will be damaged, resulting in a decrease in the breakdown voltage value. Such problems will arise. Therefore, the circumference on the winding form and the circumference of the circular drum must be the same.
なおまた円形ドラム上における内周側の電線と
外周側の電線をずらす場合に、絶縁材でテーピン
グした距離の比較的短い距離の範囲でずらすこと
が大切である。テーピングした距離を長くして実
施すると、内周側と外周側の電線をずらすために
用いられる力は大きくばるばかりでなく、電線が
ずれないで、電線の引張りの弾性限界を越えて伸
びる等の難点があるからである。この点本発明に
おいては円形ドラムが用いられているから常に巻
きぐせをつけるものがテーピング距離に近い位
置、すなわち絶縁材テーピング装置に近い位置に
設けることできる。 Furthermore, when shifting the inner and outer wires on the circular drum, it is important to do so within a relatively short distance of the distance taped with insulating material. If the taping distance is increased, the force used to shift the inner and outer wires will not only increase significantly, but also cause the wires to remain in place and stretch beyond the elastic limit of the wire's tension. This is because there are some difficulties. In this respect, since a circular drum is used in the present invention, a device for always applying curling can be provided at a position close to the taping distance, that is, a position close to the insulating material taping device.
このようにこの巻線方法によれば電気機器の巻
線において、複数本の電線を巻線の工程で層間絶
縁をしながら、残留応力の極めて少ない巻線を得
ることができる。 As described above, according to this winding method, it is possible to obtain a winding wire with extremely low residual stress while performing interlayer insulation on a plurality of electric wires during the winding process.
上述のように本発明は、絶縁材で巻回絶縁した
後で、かつ巻き型に巻きつける前に、前記巻き型
と周長が同じ円形ドラムを前記絶縁材テーピング
装置に隣接して設け、このドラムに前記電線を仮
巻きして予備成形した後、巻き型に巻回するよう
にしたので、巻き型に巻回した際、層間絶縁内の
電線のずれが円滑に行なわれるようになり、層間
絶縁内の電線の残留応力が軽減された電気機器の
巻線方法を得ることができる。 As described above, the present invention provides a method in which a circular drum having the same circumference as the winding form is provided adjacent to the insulating material taping device after the insulating material is wound and insulated and before the winding is wound around the winding form. Since the electric wire is temporarily wound around the drum and preformed, it is then wound around the winding die, so that when the electric wire is wound around the winding die, the displacement of the electric wire within the interlayer insulation is carried out smoothly, and the interlayer insulation is It is possible to obtain a winding method for electrical equipment in which residual stress in electric wires within insulation is reduced.
第1図は本発明の一実施例の巻線方法で用いら
れる装置図、第2図はその円形ドラムに仮巻きさ
れた電線の状態を示ず特性図である。
1……電線ドラム、2,3……電線、4……巻
線機、5……巻き型、6……絶縁材テーピング装
置、7……円形ドラム。
FIG. 1 is a diagram of a device used in a winding method according to an embodiment of the present invention, and FIG. 2 is a characteristic diagram that does not show the state of the electric wire temporarily wound around the circular drum. 1... Electric wire drum, 2, 3... Electric wire, 4... Winding machine, 5... Winding die, 6... Insulating material taping device, 7... Circular drum.
Claims (1)
縁材を巻回絶縁する絶縁材テーピング装置と、前
記電線を長方形の角状をなした巻き型に巻きつけ
る巻線機とを有し、前記電線ドラムからひき出さ
れた電線を複数本にまとめてたばね、次いでこの
まとめてたばねた電線を前記絶縁材テーピング装
置で絶縁し、絶縁後、絶縁後の電線を前記角状の
巻き型に巻きつけて巻線する回転電機用巻線の巻
線方法において、前記絶縁材で巻回絶縁した後
で、かつ前記角状の巻き型に巻きつける前に、前
記巻き型と周長が同じで、かつ円形状をなした円
形ドラムを前記絶縁材テーピング装置に隣接して
設け、このドラムに前記電線を仮巻きして予備成
形した後、角状の巻き型に巻回するようにしたこ
とを特徴とする回転電機用巻線の巻線方法。1 An electric wire drum that stores an electric wire, an insulating material taping device that winds an insulating material around the electric wire to insulate it, and a winding machine that winds the electric wire around a rectangular square winding form, A plurality of electric wires pulled out from the drum are bundled into a spring, and then the bundled electric wires are insulated by the insulating material taping device, and after insulation, the insulated wires are wound around the square winding form. In the method of winding a winding wire for a rotating electrical machine, after winding and insulating the wire with the insulating material and before winding it around the square winding former, a wire having the same circumference as the winding former and a circular A shaped circular drum is provided adjacent to the insulating material taping device, and the electric wire is temporarily wound on this drum to be preformed, and then wound into a square winding form. Winding method for rotating electrical machinery.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7237379A JPS55165615A (en) | 1979-06-11 | 1979-06-11 | Winding method of electric equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7237379A JPS55165615A (en) | 1979-06-11 | 1979-06-11 | Winding method of electric equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS55165615A JPS55165615A (en) | 1980-12-24 |
JPS6241408B2 true JPS6241408B2 (en) | 1987-09-02 |
Family
ID=13487430
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7237379A Granted JPS55165615A (en) | 1979-06-11 | 1979-06-11 | Winding method of electric equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS55165615A (en) |
-
1979
- 1979-06-11 JP JP7237379A patent/JPS55165615A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS55165615A (en) | 1980-12-24 |
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