JPS6238238Y2 - - Google Patents
Info
- Publication number
- JPS6238238Y2 JPS6238238Y2 JP18865985U JP18865985U JPS6238238Y2 JP S6238238 Y2 JPS6238238 Y2 JP S6238238Y2 JP 18865985 U JP18865985 U JP 18865985U JP 18865985 U JP18865985 U JP 18865985U JP S6238238 Y2 JPS6238238 Y2 JP S6238238Y2
- Authority
- JP
- Japan
- Prior art keywords
- resistant
- heat
- sheet
- long fibers
- fire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000835 fiber Substances 0.000 claims description 35
- 239000004744 fabric Substances 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 230000009970 fire resistant effect Effects 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 11
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- -1 aluminum Chemical class 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は、るつぼ、とりべ等の溶融金属容器の
蓋に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a lid for a molten metal container such as a crucible or a ladle.
アルミニウム等非鉄金属の鋳造を行なう場合、
溶融金属を移送する取鍋、及び溶融温度を保持す
る保持炉(手許炉)が使用される。これら溶融金
属の容器であるるつぼ、取鍋には、上部への熱放
散を防ぎ、溶湯の温度低下を小さくするために蓋
を施している。この蓋には従来、鉄板製のもの
か、耐熱性短繊維で作られたブランケツト、ボ
ードなどのシート単体、或いは鉄板に前記のシ
ート単体を止め金具や接着剤により固定したもの
が用いられている。
When casting nonferrous metals such as aluminum,
A ladle to transfer the molten metal and a holding furnace (hand furnace) to maintain the melting temperature are used. The crucible and ladle, which are containers for these molten metals, are covered with lids to prevent heat dissipation to the upper part and to reduce the temperature drop of the molten metal. Traditionally, this lid has been made of a steel plate, a single sheet such as a blanket or board made of heat-resistant short fibers, or a single sheet fixed to an iron plate with metal fittings or adhesive. .
この蓋は、頻繁に着脱使用されるが、の鉄板
製のものは、重量が重いため取扱いが困難で、そ
のため特別に支持具、移動具を設ける必要があ
り、断熱性がないため溶融金属の温度低下が大き
くなると共に表面温度が高くなり、熱損失が大き
く、表面に触れると火傷をするなど作業環境が悪
くなる。のシート単体は、軽く取扱い易く断熱
性も高いが、短繊維で作られているため短繊維中
に配合されている結合剤が加熱により焼失した後
は、取扱い時にかゝる力により亀裂、剥離などが
生じ寿命が短かく、破片が溶湯中に入り溶湯を汚
染する問題がある。の鉄板に断熱材を取付けた
ものは寿命、断熱性に問題はないが、と同様に
重量が大きく取扱いに不便である。 This lid is frequently attached and detached, but the steel plate type () is heavy and difficult to handle, so special support and moving tools are required, and since it has no insulation, the temperature of the molten metal drops significantly and the surface temperature rises, resulting in large heat losses and a poor working environment, as touching the surface can cause burns. The sheet () alone is light and easy to handle and has high insulation, but since it is made of short fibers, after the binder mixed in the short fibers is burned by heating, it cracks and peels due to the force applied during handling, resulting in a short lifespan and the problem of fragments entering the molten metal and contaminating it. The steel plate with insulation () has no problems with lifespan or insulation, but is heavy and inconvenient to handle, just like ().
本考案は、上記の問題を解決し軽くて取扱い易
いと共に断熱性、寿命を有する溶融金属容器用蓋
を提供することを目的とする。
The object of the present invention is to solve the above problems and provide a lid for a molten metal container that is light, easy to handle, has heat insulation properties, and has a long service life.
耐火性短繊維で作られたブランケツト、フエル
ト、ボード、成形品等の耐火断熱シートと、該シ
ートの両面に密着して配置された耐熱性長繊維で
作つた布と、該シートの両面に施された布を前記
シートの外周に沿つて縫合わせた耐熱性長繊維の
糸とを具えた溶融金属容器用蓋を構成したことに
ある。
A fire-resistant insulation sheet such as a blanket, felt, board, or molded product made of fire-resistant short fibers, a cloth made of heat-resistant long fibers placed closely on both sides of the sheet, and a cloth made of heat-resistant long fibers placed on both sides of the sheet. The present invention provides a lid for a molten metal container comprising a heat-resistant filament thread made by stitching together the cloth along the outer periphery of the sheet.
耐火断熱シートを構成する耐火性短繊維は、工
業上セラミツクフアイバーと呼ばれているAl2O3
−SiO2系のもの及び大部分がAl2O3からなるもの
で、太さ1〜10μm、ブランケツト、フエルトの
場合繊維長さ250mm以下、ボード成形品の場合繊
維長さ20〜30mm以下のものが一般に用いられてい
る。 The fire-resistant short fibers that make up the fire-resistant insulation sheet are Al 2 O 3 , which is industrially called ceramic fiber.
- SiO 2 type materials and materials mainly composed of Al 2 O 3 , with a thickness of 1 to 10 μm, a fiber length of 250 mm or less for blankets and felts, and a fiber length of 20 to 30 mm or less for board molded products. is commonly used.
耐熱性の布を構成するために工業的に使用され
ている耐熱性長繊維としては、ガラス繊維からア
ルカリを除去した無アルカリガラス繊維や、
Al2O3−SiO2−B2O3系繊維等の高温用長繊維や、
一般にガラス繊維と呼ばれている低温用長繊維が
ある。高温用長繊維は、低温用長繊維より高価で
あるから、本案で使用する布には溶湯に面する布
には高温用長繊維で作つた布を用い、外側になる
面には、低温用長繊維で作つた布を一般的に用い
るが、両側の布を共に高温用、又は低温用の長繊
維で作つた布を、使用場所に応じ用いても良い。 Heat-resistant long fibers that are industrially used to construct heat-resistant cloth include alkali-free glass fiber, which is obtained by removing alkali from glass fiber,
High-temperature long fibers such as Al 2 O 3 −SiO 2 −B 2 O 3 fibers,
There is a long fiber for low temperature use that is generally called glass fiber. High-temperature long fibers are more expensive than low-temperature long fibers, so the cloth facing the molten metal is made of high-temperature long fibers, and the outer side is made of low-temperature long fibers. A cloth made of long fibers is generally used, but both cloths on both sides may be made of long fibers for high temperature or low temperature use depending on the place of use.
第1図、第2図は、本考案による蓋の一実施例
を示したもので、耐火性短繊維で作つた厚さ5cm
のブランケツトからなる円板状の耐火断熱シート
1を2枚重ねて用いてある。この耐火断熱シート
1の両面には、耐火断熱シート1の外径よりやゝ
大きい外径の円板形の耐熱性長繊維の布2及び3
が密着して配置され、耐火断熱シート1の周縁か
ら出ている布2,3の縁を、耐火断熱シート1の
外周に沿つて耐火性長繊維の糸4で縫合わせてあ
る。布2には高温用長繊維で作つた布を、布3に
は低温用長繊維で作つた布を用いてある。外側に
して使用する布3には、低温用長繊維で作つた紐
からなる把手5の両端が縫付けてある。なお強度
を必要とする場合には、耐火金属の棒や網を断熱
シート1の間に挾んで挿入する等しても良い。
Figures 1 and 2 show an embodiment of the lid according to the present invention, which is made of fire-resistant short fibers and has a thickness of 5 cm.
Two disc-shaped fireproof heat insulating sheets 1 made of blankets are used in a stacked manner. On both sides of the fire-resistant heat insulating sheet 1, there are disc-shaped heat-resistant long fiber cloths 2 and 3 with an outer diameter slightly larger than the outer diameter of the fire-resistant heat insulating sheet 1.
are arranged in close contact with each other, and the edges of the cloths 2 and 3 protruding from the periphery of the fire-resistant heat-insulating sheet 1 are sewn together along the outer periphery of the fire-resistant heat-insulating sheet 1 with thread 4 made of fire-resistant long fibers. Cloth 2 is made of high-temperature long fibers, and cloth 3 is made of low-temperature long fibers. Both ends of a handle 5 made of a string made of low-temperature long fibers are sewn to the cloth 3 used as the outside. If strength is required, a refractory metal rod or net may be inserted between the heat insulating sheets 1.
一般にセラミツクフアイバーと称せられる繊維
で作られたブランケツト、フエルト、ボード、成
形品等は製造法上から得られる製品厚さは約5cm
位までであつて、成形品でも曲げ強さが常温で最
も大きくても約15Kg/cm2、800℃24時間加熱後で
最大7Kg/cm2程度しかないが、本案ではこのシー
トの両面に密着して耐火性長繊維の布を配置し、
この布の縁をシートの外周に沿い縫合わせてある
ので、曲げ外力に対して布が抗張材として作用
し、耐火断熱シートに亀裂が発生するのを防ぎ、
剥離したり欠けないように保護するので、長期の
使用が可能な軽くて断熱性の良い蓋を構成でき
る。
Blankets, felts, boards, molded products, etc. made from fibers generally called ceramic fibers are approximately 5cm thick due to the manufacturing method.
The maximum bending strength of molded products at room temperature is approximately 15 kg/cm 2 , and the maximum after heating at 800°C for 24 hours is only about 7 kg/cm 2 . and place a fire-resistant long fiber cloth,
The edges of this cloth are sewn along the outer periphery of the sheet, so the cloth acts as a tensile material against external bending forces, preventing cracks from occurring in the fireproof insulation sheet.
It protects the lid from peeling or chipping, making it possible to construct a lid that is lightweight and has good insulation properties that can be used for a long period of time.
軽くて取り扱い易く、保温効果に優れ、外面温
度が低く作業環境を良くできる溶融金属容器の蓋
を提供できる。
It is possible to provide a lid for a molten metal container that is light and easy to handle, has an excellent heat retaining effect, and has a low outer surface temperature to improve the working environment.
第1図は本考案による溶融金属容器用蓋の一実
施例の平面図、第2図は第1図の断面図である。
1……耐火断熱シート、2,3……耐熱性長繊
維で作つた布、4……耐熱性長繊維の糸、5……
把手。
FIG. 1 is a plan view of an embodiment of the lid for a molten metal container according to the present invention, and FIG. 2 is a sectional view of FIG. 1. 1... Fire-resistant insulation sheet, 2, 3... Cloth made of heat-resistant long fibers, 4... Thread of heat-resistant long fibers, 5...
handle.
Claims (1)
ト、ボード、成形品等の耐火断熱シートと、該シ
ートの両面に密着して配置された耐熱性長繊維で
作つた布と、該シートの両面に施された布を前記
シートの外周に沿つて縫合せた耐熱性長繊維の糸
とを具えた溶融金属容器用蓋。 A fire-resistant insulation sheet such as a blanket, felt, board, or molded product made of heat-resistant short fibers, a cloth made of heat-resistant long fibers placed closely on both sides of the sheet, and a cloth made of heat-resistant long fibers placed on both sides of the sheet. A lid for a molten metal container, comprising a thread of heat-resistant long fibers sewn together along the outer periphery of the sheet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18865985U JPS6238238Y2 (en) | 1985-12-06 | 1985-12-06 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18865985U JPS6238238Y2 (en) | 1985-12-06 | 1985-12-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6295300U JPS6295300U (en) | 1987-06-17 |
JPS6238238Y2 true JPS6238238Y2 (en) | 1987-09-30 |
Family
ID=31140227
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18865985U Expired JPS6238238Y2 (en) | 1985-12-06 | 1985-12-06 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6238238Y2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104048506A (en) * | 2014-05-29 | 2014-09-17 | 成都市天府石墨坩埚有限公司 | Furnace cover plate |
CN105318716A (en) * | 2015-10-30 | 2016-02-10 | 太仓市顺昌锻造有限公司 | High-energy-efficiency continuous type heating furnace |
-
1985
- 1985-12-06 JP JP18865985U patent/JPS6238238Y2/ja not_active Expired
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104048506A (en) * | 2014-05-29 | 2014-09-17 | 成都市天府石墨坩埚有限公司 | Furnace cover plate |
CN105318716A (en) * | 2015-10-30 | 2016-02-10 | 太仓市顺昌锻造有限公司 | High-energy-efficiency continuous type heating furnace |
Also Published As
Publication number | Publication date |
---|---|
JPS6295300U (en) | 1987-06-17 |
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