JPS6236786Y2 - - Google Patents

Description

[Detailed explanation of the idea] The present invention relates to a mailbox for rolled products.

Generally, roll-wound products include roll-wound textile products such as textiles and high-grade nonwoven fabrics, high-grade film raw materials,
Examples include aluminum foil raw material, specially processed paper raw material, etc., and methods for packaging these rolled products generally include box packaging methods using wooden boxes, paper boxes, cardboard boxes, etc. There are roll packaging methods in which products are wrapped in sheets, and it is also known to use hole pads together as means for fixing products within these packaging methods. In these conventional methods, regardless of the packaging method used, the product is also packaged and then transported by being loaded on a wooden pallet.

However, these traditional packaging methods include
It had the following shortcomings:

In other words, as roll-wound products have become larger in recent years, their winding shapes and widths have become larger, and as a result,
As the weight of the product increases, the pallet P shown in Figure 7, which is commonly used in the past, bends during handling using a forklift, hand lift, etc., which deteriorates the quality of the rolled product. There was a great risk of loss.

In addition, if the conventional method is used, the packaging,
Not only does it take a lot of time to unpack, but once used packaging materials are often damaged even if they are recovered after unpacking, there are few that can be reused, and it is difficult to recover them. However, since these packaging materials are bulky, transportation and storage costs are high, and even if they are reused, the costs are very high.

In addition, in the conventional hole pad method, as shown in FIG. 6, the rolled product 1 was supported and fixed using a pair of hole pads a, a. In the case of using only the core 11, both end surfaces 12, 12 of the winding core 11 were easily damaged, and therefore, supporting and fixing of the roll-wound product 1 by the hole pads a, a was still unstable.

Therefore, in the conventional method, as shown in Figure 8,
In addition to the pair of hole pads a, a, plastic caps b, b are used, and by combining these caps b, b with the hole pads a, a, a rolled product 1 is formed as shown in FIG. It was also proposed to support and fix the

However, these hole pads a, a and caps b, b
In the method in which both are used together, not only is it time-consuming to pack and unpack, but also the caps b and b have to be formed as separate bodies, resulting in high costs.

The present invention aims to provide a box for roll-wound products that solves the above-mentioned problems. The pallet is formed into a fluffy shape by fixing a frame body consisting of a side plate and an end plate on a pallet body formed by constructing an upper plate between at least one pair of legs. The trunk frame is formed into a rectangular tube shape having a planar shape that fits inside the frame, and the height thereof is set to be equal to or less than the inner width of the frame, This trunk frame has a crease formed in its end plate so that it can be folded flat;
Each of the pair of pads is divided into a receiving pad and a presser pad, and each of the receiving pad and the presser pad is formed with a half-split blind hole for fitting the winding core.

An embodiment of the present invention will be explained below with reference to Figs. 1 to 5.
It is composed of a combination of a body frame 4, a pair of pads 5, 5, and a top cover 6, and in the case of the embodiment, a bottom plate 3 is also used in addition.

The pallet 2 is made of wood and has a pair of legs 21, 21.
On top of the pallet main body 20 consisting of a top plate 22 spanned between the pair of legs 21, 21, a pair of side plates 23a, 23a and a pair of end plates 23b, 23 are placed.
A rectangular frame body 23 consisting of the upper plate 22 and the frame body 23 is fixed, and the frame body 23 is formed into a fugly shape. , is set at a height that can accommodate the pads 5, 5 and the folded body frame 4, and is placed near both ends of a pair of long sides in the planar shape, so that it can be placed on the pallet 2. Placed objects can be tightened in the transverse direction of the frame body 23. 4 bands 30...
The lower ends of the two are fastened to each other.

The body frame 4 is formed into a rectangular cylindrical shape, with the outer dimensions of its planar shape matching the inner dimensions of the frame 23 so that its lower part can fit inside the frame 23. However, the body frame 4 of the example
In this method, a pair of rectangular cardboard body frame members 4a, 4a are bent along fold lines 40, 40, respectively, and one side plate 42 and two subsequent end plates are formed on each member 4a, 4a. One in which 1/2 parts 41, 41 are formed, and both members 4a, 4a
Both members 4a, 4a can be bent at the tape joint 41a, and can be folded into a flat shape. In addition, reinforcing pieces 43 formed of elongated plywood or the like are attached to the lower outer surfaces of each of the side plates 42, 42 and the end plates 41, 41.
1, 41 Reinforcement pieces 43, 43 affixed to the outer surface
are each divided into two parts so as not to interfere with bending at the tape joint part 41a.

In the above embodiment, the trunk frame 4 is configured to be foldable by using the joints formed by the tape 41a, but in other embodiments, the trunk frame 4 is made of cardboard which is formed into a rectangular tube shape by nailing. By providing ruled lines on the end plates 41, 41 of the frame 4, the frame 4 may be made foldable.

The pair of pads 5, 5 are made of wood or cardboard, and are each composed of a receiving pad 51 and a presser pad 52, and on the opposing surfaces of the receiving pad 51 and presser pad 52, there are respectively holes for fitting the winding core. Semi-circular arc-shaped blind holes 53, 53 are formed,
The core end portion 13 of the roll-wound product 1 can be fitted into the blind holes 53, 53 as shown in FIG.

In addition, the receiving pads 51, 51 of this embodiment,
A velvet fastener piece 54 is attached to the side of the contact surface with the body frame end plate 41, 41, respectively. A velvet fastener piece 44 is attached in accordance with the
The receiving pads 51, 51 are attached to the end plates 41, 41 in a detachable manner.

The top lid 6 is made up of a flat rectangular cardboard box whose flaps are fixed with tape 61, and near both ends of the top surface in the length direction are used to store boxes when stacking them. reinforcement piece 6
2, 62, 62, 62 are formed of plywood or the like and are attached.

In addition to the above-mentioned box shape, the shape of the top lid 6 may be U-shaped or flat. If the top lid 6 is U-shaped or flat, it may be made of corrugated paper. It may be made of wood or made of wood.

Further, in the figure, reference numeral 1 denotes a roll-wound product that is housed and packaged in a box configured as described above, in which a high-quality nonwoven fabric 14 or the like is rolled around a core 11.

Since the shipping box for rolled products according to this invention has the above-mentioned configuration, when packing the rolled product 1 using this shipping box, the bottom plate 3 is first placed on the pallet 2. Then, the trunk frame 4 is placed on the pallet 2 while being fitted into the frame body 23. Next, the receiving pad 51 is fixed to the lower inner surface of the end plate 41 by joining the velvet fastener pieces 54, 44 together, and then the core end 13 of the roll-wound product 1 is fixed to the receiving pad 51. , 51 into semicircular arc-shaped blind holes 53, 51 to receive the rolled product 1.
51 and then presser pads 52, 52.
from above between the body frame end plates 41, 41 and the roll-wound product 1, and press the presser pads 52, 5.
The two blind holes 53, 53 are fitted into the winding core 11. Then, the upper lid 6 is placed on the body frame 4,
Thereafter, the joining bands 30, 30 are wound around the pallet 2, the body frame 4, and the top cover 6, and these members 2, 4, 6 are integrally connected.

In addition, when transporting and storing only the transport case without storing the rolled product 1 inside, as shown in FIG. After folding the body frame 4 into a flat state and making it into such a state, the bottom plate 3, the body frame 4, the pads 5, 5, and the top cover 6 are assembled.
If everything is housed within the frame 23 of the pallet 2 and tied up with the connecting bands 30, 30, it can be made into a compact form as shown in FIG.

The shipping box for rolled products according to this invention has the above-mentioned configuration, so when the rolled products are stored in the shipping box and handled using a forklift, etc., Since the frame body 23 of the pallet 2 exhibits the effect of a rib, even if the roll-wound product 1 is large and heavy, the pallet 2 will not bend, and the pallet 2 will not bend. There is no risk of damaging the rolled product 1 or impairing its quality. Further, since the holes for fitting the winding core provided in the pads 5, 5 are blind holes 53, 53, the end faces of the winding core will not be damaged, and therefore, damage to the end faces of the winding core will not occur. , the situation described above when the roll-wound product 1 separates from the pads 5, 5 does not occur.

Further, since the pad 5 according to this invention is divided into two parts, particularly the receiving pad 51 and the presser pad 52, when the rolled product 1 is stored in a box and packed, the receiving pad is 51, 51 Roll-wound product 1 holding pads 52, 52 are inserted into the box in this order, so the packing work is easy. When attaching the fastener pieces 44...54... to the surface contact positions of 41, the receiving pads 51, 51 can be fixed at predetermined positions in the body frame 4 so that they do not fall down, and the above-mentioned packing operation can be carried out. This can make it easier.

In addition, when attaching reinforcing pieces 43..., reinforcing pieces 62..., etc. for stacking to the body frame 4, top cover 6, etc. as in the embodiment, damage to the body frame 4 and top cover 6 is minimized. This can increase the number of times the box can be reused.

Above, the shipping box according to this invention has been explained with reference to an embodiment, but as is clear from the above,
According to the box for roll-wound products of this invention, the pallets are formed in a round shape, so even if the roll-wound products to be stored are larger, the pallets will not bend. Therefore, the quality of the product is not impaired, and since the body frame is foldable and can be stored together with the pads and top lid within the pallet frame, it is possible to store the rolled product in the shipping box. If not, the shipping box can be made extremely compact, reducing transportation and management costs, and the parts that make up the shipping box are less likely to be damaged. It is possible to reuse the product several times, and since the pad is composed of a receiving pad and a holding pad, there is an advantage that it does not take much time to pack and unpack the product.

[Brief explanation of the drawing]

Fig. 1 is an exploded perspective view showing an embodiment of the present invention, Fig. 2 is a perspective view showing the rolled product in a stored state, Fig. 3 is a partial sectional view of the main part, and Fig. 4 is the rolled product. Exploded perspective view showing a state in which it is not stored, No. 5
6 is a partial sectional view showing a conventional example, FIG. 7 is a perspective view showing a conventional pallet, and FIG. 8 is an explanatory diagram of a hole pad method using a cap.
FIG. 9 is a sectional view of the same. 2... Pallet, 4... Trunk frame, 5... Padded,
6...Top lid, 22...Top plate, 23...Frame, 23
a... Side plate, 23b... End plate, 30... Binding band, 41... Body frame end plate, 43... Reinforcement piece, 51...
...Receiving pad, 52... Presser pad, 53... Half blind hole for fitting the winding core, 44, 54... Velvet fastener.

Claims (1)

[Claims for Utility Model Registration] 1. Consists of a combination of a pallet, a body frame, a pair of pads, and an upper lid, the pallet is constructed by constructing a pallet body with an upper plate installed between at least one pair of legs. A frame body consisting of a side plate and an end plate is fixed and formed in a round shape, and the body frame is formed in a rectangular tube shape having a planar shape that fits inside the frame body. and its height is set to be less than or equal to the inner width of the frame body, and the body frame has a crease formed in its end plate so that it can be folded flat; Each pad is divided into two parts, a receiving pad and a presser pad, and each of the receiving pad and presser pad is formed with a half-split blind hole for fitting the winding core. A mailbox for. 2. A utility model as set forth in claim 1, wherein fastener pieces for removably fixing the receiving pad to the inner surface of the end plate are attached to appropriate positions of the receiving pad and the end plate of the body frame. A shipping box for rolled products. 3. A box for a roll-wound product according to claim 1, wherein a reinforcing piece is attached to the lower part of the body frame. 4. The box for rolled products according to claim 1, wherein binding bands are attached near both ends of both sides along the length of the pallet body.