JPS6234655Y2 - - Google Patents
Info
- Publication number
- JPS6234655Y2 JPS6234655Y2 JP16811782U JP16811782U JPS6234655Y2 JP S6234655 Y2 JPS6234655 Y2 JP S6234655Y2 JP 16811782 U JP16811782 U JP 16811782U JP 16811782 U JP16811782 U JP 16811782U JP S6234655 Y2 JPS6234655 Y2 JP S6234655Y2
- Authority
- JP
- Japan
- Prior art keywords
- tap
- female thread
- workpiece
- machining
- socket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003754 machining Methods 0.000 claims description 13
- 238000007689 inspection Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 5
- 238000010079 rubber tapping Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Landscapes
- Lenses (AREA)
- Length-Measuring Instruments Using Mechanical Means (AREA)
Description
【考案の詳細な説明】
技術分野
この考案は金属板などの被加工物に予め形成さ
れた穴にめねじを切るタツプ装置に関する。[Detailed Description of the Invention] Technical Field This invention relates to a tapping device for cutting an internal thread into a pre-formed hole in a workpiece such as a metal plate.
背景技術
通常のめねじ加工にはタツプが用いられ、この
加工には自動ねじ立盤にて自動的に行われるもの
もあるが、被加工物の形状が複雑である等の場合
には作業者の手で1つ1つ手動で行われることが
多い。このような手動によるめねじ加工ではどう
しても人為的ミスによつてめねじ加工が不十分な
ものや、未加工品が発生する可能性があつて、別
工程で特別な検査が必要とされている。Background technology A tap is used for normal female thread machining, and some of this machining is performed automatically on automatic thread tapping machines, but in cases where the shape of the workpiece is complex, etc., a tap is used. It is often done manually one by one. In this type of manual female thread machining, there is a possibility that human error may result in incomplete female thread machining or unfinished products, so special inspection is required in a separate process. .
例えば、めねじ加工される被加工物として直管
形螢光ランプのソケツト取付金具を第1図乃至第
4図にて説明する。第1図は1灯用照明器具例を
示すもので、1は天井、2は天井1にネジ止めさ
れた照明器具本体で、これには図示しないが安定
器などランプ点滅に必要な電気部品が装着され
る。3,3は器具本体2の両端に係合させて取付
けたソケツト取付金具、4,4はソケツト取付金
具3,3に係合させて取付けたソケツト、5は両
端のソケツト取付金具3,3に両端が化粧ビス
6,6でネジ止めされる反射板で、この反射板5
の取付後各ソケツト4,4に直管形螢光ランプ7
が組付けられる。ソケツト取付金具3は第2図及
び第3図に示すように中央一部にプレス加工され
た凹部8の中心にめねじ9が形成され、これに化
粧ビス6が螺着されるようになつている。この種
ソケツト取付金具3は形状が複雑なため上記めね
じ9は手動によるねじ切り加工で形成され、その
要領は第4図に示すように上記凹部8の中心に小
径の穴10を予め穿設しておいて、この穴10に
手動ハンドル操作で上下動及び正逆回転動するタ
ツプ11を正回転させてめねじを切りながら所定
の深さまで挿入し、次に逆回転させて抜く一連の
動作で行われている。 For example, a socket fitting for a straight tube fluorescent lamp will be explained with reference to FIGS. 1 to 4 as a workpiece to be machined with a female thread. Figure 1 shows an example of a single-lamp lighting fixture, where 1 is the ceiling, and 2 is the lighting fixture body screwed to the ceiling 1. Although not shown, this includes electrical parts such as a ballast that are necessary for the lamp to blink. It will be installed. 3, 3 are socket mounting brackets that are attached to both ends of the instrument body 2, 4, 4 are sockets that are attached to the socket attachment brackets 3, 3, and 5 are socket mounting brackets that are attached to the socket attachment brackets 3, 3 at both ends. This reflector plate 5 has both ends fixed with decorative screws 6, 6.
After installing the straight tube fluorescent lamp 7 in each socket 4, 4.
is assembled. As shown in FIGS. 2 and 3, the socket mounting bracket 3 has a female thread 9 formed at the center of a recess 8 pressed into a central portion, into which a decorative screw 6 is screwed. There is. Since this type of socket mounting bracket 3 has a complicated shape, the female thread 9 is formed by manual thread cutting, and the procedure is as shown in FIG. The tap 11, which can be moved up and down and rotated forward and backward, is inserted into this hole 10 to a predetermined depth while cutting an internal thread by rotating it in the forward direction using a manual handle operation, and then it is rotated in the reverse direction to remove it. It is being done.
ところが、このようなソケツト取付金具3のめ
ねじ切りは手動ゆえタツプ11の穴10への挿入
長にバラツキが生じてめねじ寸法が狂つた加工不
良品の発生や、作業者の感違いで未加工品が他の
正常な加工品の中に混ることがあつた。前者加工
不良品の発生は現場での照明器具組立時に化粧ビ
ス6の螺装を困難或は不確実にすることがあり、
特に問題となるのは後者未加工品が製品として出
荷されることで、この場合は現場での照明器具組
立を全く不可能にして製品としての信頼性を著し
く損なう。そこで、従来はソケツト取付金具3の
めねじ9の加工有無を確かめる特別な検査工程を
設けている。この検査は目視判断では非常に困難
で見落しが多いので、実際はねじ棒や検査ゲージ
を挿入する作業で行われているが、これには大き
な手間を要する問題があり、改善策が要望されて
いた。 However, since the internal thread cutting of the socket mounting bracket 3 is done manually, there may be variations in the insertion length of the tap 11 into the hole 10, resulting in defective products with incorrect internal thread dimensions, or unfinished products due to operator misunderstanding. In some cases, the products were mixed in with other normal processed products. In the former case, the occurrence of defective products may make it difficult or uncertain to screw in the decorative screws 6 when assembling lighting equipment on site.
A particular problem is that the latter unprocessed product is shipped as a product, and in this case, it is completely impossible to assemble the lighting equipment on-site, which significantly impairs the reliability of the product. Therefore, conventionally, a special inspection process is provided to check whether or not the female thread 9 of the socket fitting 3 has been machined. This inspection is very difficult to visually judge and often overlooked, so it is actually done by inserting a threaded rod or inspection gauge, but this has the problem of requiring a lot of time and effort, and improvements are needed. Ta.
考案の開示
本考案は上記要望に応じるもので、被加工物の
表面にめねじ切り加工と同時にめねじが切られた
ことを示す目印としての接触痕を形成する構造の
タツプ装置を提供する。DISCLOSURE OF THE INVENTION The present invention satisfies the above-mentioned needs and provides a tap device having a structure that forms a contact mark on the surface of a workpiece at the same time as a female thread cutting process as a mark indicating that a female thread has been cut.
本考案は上記接触痕を形成する手段として、タ
ツプの周囲にタツプと一体に回転動する線描針を
弾圧的に取付けることを特徴とする。この線描針
の付設により被加工物表面には加工されためねじ
を中心とする接触痕が形成され、この接触痕の有
無は目視で確認し易いのでこれの当該確認にてめ
ねじの有無確認が容易になる。まためねじを手動
で加工する場合は線描針が被加工物に接触した感
触を知ることでタツプの挿入長が分かり、これに
よりめねじ加工寸法のより均一化が図れる。 The present invention is characterized in that, as a means for forming the contact marks, a drawing needle that rotates integrally with the tap is attached elastically around the tap. By attaching this line-drawing needle, contact marks are formed on the surface of the workpiece, centering around female threads.The presence or absence of these contact marks is easy to visually confirm, so the presence or absence of female threads can be confirmed by checking this. becomes easier. Furthermore, when manually machining female threads, the insertion length of the tap can be determined by knowing the feel of the drawing needle in contact with the workpiece, thereby making it possible to more uniformly process the dimensions of the female thread.
考案を実施するための最良の形態
第5図及び第6図において、12はめねじ加工
用タツプ、13はタツプ12の外周定位置に同心
に固定した円形ハウジング、14はハウジング1
3内に収納されたリング状の針取付板で、タツプ
12に同心に且つタツプ12に対し軸方向摺動可
能に嵌挿される。15は針取付板14とハウジン
グ13の天板13aとに上下両端が固定されて針
取付板14をハウジング13内に上下動可能に支
持するバネ材である。16,16は針取付板14
の下面の2箇所に固定されてハウジング13の底
板13aの2箇所に形成した窓孔17,17から
先端部が突出する2本の線描針で、罫描針の如き
硬質材で形成される。2本の線描針16,16は
同一寸法のものでタツプ12の中心とする同一円
上に配置される。BEST MODE FOR CARRYING OUT THE INVENTION In FIGS. 5 and 6, 12 is a tap for machining internal threads, 13 is a circular housing concentrically fixed at a fixed position on the outer periphery of the tap 12, and 14 is a housing 1.
A ring-shaped needle mounting plate is housed in the tap 3 and is fitted into the tap 12 concentrically and slidably in the axial direction with respect to the tap 12. Reference numeral 15 denotes a spring member whose upper and lower ends are fixed to the needle mounting plate 14 and the top plate 13a of the housing 13, and supports the needle mounting plate 14 within the housing 13 so as to be movable up and down. 16, 16 is the needle mounting plate 14
These are two line drawing needles whose tips protrude from window holes 17, 17 formed at two places on the bottom plate 13a of the housing 13, and are made of a hard material such as a scribing needle. The two drawing needles 16, 16 have the same size and are arranged on the same circle centered on the tap 12.
上記タツプ装置で、例えば上述したソケツト取
付金具3のめねじ9を手動で形成する場合は、従
来同様にハンドル操作でもつてタツプ12全体を
正回転させながらソケツト取付金具3の凹部8の
中心穴10に挿入していく。すると所望のめねじ
9が形成される直前で第7図に示すように線描針
16,16の先端が凹部8周辺の表面に弾圧接触
し、そのままタツプ12と共に回転して凹部8周
辺の表面に円形の傷を付けて第8図に示すような
円形の接触痕18を形成する。ハンドル操作して
いる作業者は線描針16,16が凹部8周辺上に
当る時の手に伝わる感触にてめねじ9が所定の寸
法まで加工されたことを知り、この感触の確認後
タツプ12を逆回転させて加工されためねじ9か
ら抜く。このようにすることによりめねじ9は常
に正常な寸法内で形成され、まためねじ9が形成
されれば必ず接触痕18も形成されることにな
る。 For example, when manually forming the female thread 9 of the above-mentioned socket fitting 3 using the above-mentioned tap device, the center hole 10 of the recess 8 of the socket fitting 3 is inserted while rotating the entire tap 12 in the normal direction by operating the handle as in the conventional method. Insert it into. Then, just before the desired female thread 9 is formed, the tips of the drawing needles 16, 16 come into elastic contact with the surface around the recess 8, as shown in FIG. A circular scratch is made to form a circular contact mark 18 as shown in FIG. The worker who is operating the handle knows that the female thread 9 has been machined to the predetermined dimension by the feeling that is transmitted to the hand when the drawing needles 16, 16 hit the area around the recess 8, and after confirming this feeling, presses the tap 12. Rotate it in the opposite direction and remove it from the machined female screw 9. By doing this, the internal thread 9 is always formed within normal dimensions, and when the internal thread 9 is formed, contact marks 18 are also necessarily formed.
接触痕18を目視で容易に確認される程度に形
成することにより、めねじ9の有無検査は接触痕
18の容易な目視による有無検査で代行され、従
つて検査ゲージ等の特別な検査工具を用いる特別
な検査工程を必要とせず、また検査は洗浄工程な
どの仕上工程或は製品梱包工程などの通常の後工
程でできる。また、めねじ加工の際に油が使用さ
れて後で洗浄されたり、ソケツト取付金具3を塗
装して仕上げることもあるが、このような洗浄や
塗装によつて接触痕18が消える心配は無い。 By forming the contact traces 18 to the extent that they can be easily confirmed visually, the presence or absence of the female thread 9 can be inspected by easily visual inspection of the contact traces 18, and therefore a special inspection tool such as an inspection gauge is not required. No special inspection process is required, and inspection can be carried out during normal post-processes such as finishing processes such as cleaning processes or product packaging processes. Also, oil is sometimes used when machining the female thread and then cleaned, or the socket mounting bracket 3 is sometimes painted and finished, but there is no need to worry about the contact marks 18 disappearing due to such cleaning or painting. .
尚、本考案は上記実施例に限らず、特に例えば
線描針は1本を或は3本以上を使用したり、複数
本で接触痕を同心円状の複数個を形成することも
可能であり、これらは被加工物によつて選択され
る。また被加工物はソケツト取付金具に限らず、
被加工物によつては本考案によるタツプ装置で自
動的にめねじ加工することも可能である。 Note that the present invention is not limited to the above-mentioned embodiments; in particular, it is also possible to use one or more drawing needles, or to form a plurality of concentric contact marks with a plurality of drawing needles. These are selected depending on the workpiece. In addition, the workpiece is not limited to socket mounting brackets,
Depending on the workpiece, it is also possible to automatically machine a female thread using the tapping device according to the present invention.
以上のように、本考案によればめねじ加工の有
無確認が接触痕の目視判断で容易にできるので、
めねじ有無検査のための特別な工具、工程が不要
になり、省力化、作業能率改善が図れる。また線
描針と被加工物との接触の確認でめねじ加工精度
のバラツキが防止できる。 As described above, according to the present invention, the presence or absence of female thread machining can be easily confirmed by visual judgment of contact traces.
Special tools and processes for inspecting the presence of female threads are no longer required, resulting in labor savings and improved work efficiency. Also, by checking the contact between the drawing needle and the workpiece, it is possible to prevent variations in the accuracy of female thread machining.
第1図は照明器具の分解側面図、第2図及び第
3図は第1図のソケツト取付金具の斜視図及びA
−A線拡大断面図、第4図は従来のタツプによる
めねじ加工を説明するための部分側面図、第5図
及び第6図は本考案の一実施例を示す要部斜視図
及び要部断面図、第7図及び第8図は本考案によ
るタツプ装置でのめねじ加工を説明するための被
加工品断面図及び加工済みの被加工品部分斜視図
である。
3……被加工品(ソケツト取付金具)、9……
めねじ、12……タツプ、16……線描針、18
……接触痕。
Figure 1 is an exploded side view of the lighting fixture, Figures 2 and 3 are perspective views of the socket mounting bracket in Figure 1, and A
- An enlarged sectional view taken along line A; FIG. 4 is a partial side view for explaining female thread machining using a conventional tap; FIGS. 5 and 6 are perspective views and essential parts of an embodiment of the present invention; The cross-sectional view, FIGS. 7 and 8 are a cross-sectional view of a workpiece and a partially perspective view of a processed workpiece for explaining internal thread machining using the tapping device according to the present invention. 3... Workpiece (socket mounting bracket), 9...
Female thread, 12...Tap, 16...Line drawing needle, 18
...Contact marks.
Claims (1)
に回転動してめねじ加工時には被加工物表面に当
つて罫描き線状の接触痕を形成する線描針を弾圧
的に取付けたことを特徴とするタツプ装置。 A drawing needle is elastically attached to the circumference of the tap for machining female threads, and rotates integrally with the tap to form contact traces in the form of ruled lines on the surface of the workpiece during machining of female threads. tap device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16811782U JPS5974029U (en) | 1982-11-05 | 1982-11-05 | tap device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16811782U JPS5974029U (en) | 1982-11-05 | 1982-11-05 | tap device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5974029U JPS5974029U (en) | 1984-05-19 |
JPS6234655Y2 true JPS6234655Y2 (en) | 1987-09-03 |
Family
ID=30367616
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16811782U Granted JPS5974029U (en) | 1982-11-05 | 1982-11-05 | tap device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5974029U (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4572157B2 (en) * | 2005-11-01 | 2010-10-27 | 本田技研工業株式会社 | Thread forming method and screw forming apparatus |
-
1982
- 1982-11-05 JP JP16811782U patent/JPS5974029U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5974029U (en) | 1984-05-19 |
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