JPS6229473Y2 - - Google Patents
Info
- Publication number
- JPS6229473Y2 JPS6229473Y2 JP1981117682U JP11768281U JPS6229473Y2 JP S6229473 Y2 JPS6229473 Y2 JP S6229473Y2 JP 1981117682 U JP1981117682 U JP 1981117682U JP 11768281 U JP11768281 U JP 11768281U JP S6229473 Y2 JPS6229473 Y2 JP S6229473Y2
- Authority
- JP
- Japan
- Prior art keywords
- lining
- metal tube
- metal
- gas blowing
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910052751 metal Inorganic materials 0.000 claims description 36
- 239000002184 metal Substances 0.000 claims description 36
- 238000007664 blowing Methods 0.000 claims description 16
- 239000011823 monolithic refractory Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 239000011449 brick Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 14
- 239000010410 layer Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 239000005997 Calcium carbide Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Treatment Of Steel In Its Molten State (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Furnace Charging Or Discharging (AREA)
Description
本考案は、溶銑あるいは溶鋼の脱硫、脱珪、脱
燐および温度調整等溶融金属の処理に使用する、
不活性ガスあるいは各種処理剤を不活性ガスとと
もに溶融金属中に吹き込む溶融金属処理用ガス吹
き込みパイプの改良に関する。
従来、使用されているガス吹き込みパイプ1
は、第1図イに示すごとく、金属管2の外周にス
タツド3を多数溶接して取り付け、不定形耐火物
をライニングして不定形耐火物層4を形成してい
る。
このような構造のガス吹き込みパイプ1は、金
属管2の熱膨張率が不定形耐火物層4の熱膨張率
よりも大きく、とくに、金属管2の長手方向の伸
びは著しく大きいため、膨張代5を設けて金属管
2の直径方向の膨張は吸収しえても、金属管2の
長手方向の伸びには何ら役立たない。このため、
ガス吹き込みパイプ1の溶融金属に浸漬して使用
中に、第1図ロに示すごとく(5チヤージ使用
後)、不定形耐火物層4においては、長手方向へ
の伸びが著しい金属管2に、多数溶接されたスタ
ツド3によつて引張り応力を受け、リング状亀裂
6を生じる。リング状亀裂6は不定形耐火物層4
が一層構成のため、簡単に金属管2にまで達し、
このリング状亀裂6を通つて溶融金属が浸入し、
金属管2を溶損して使用不可能になり、ガス吹き
込みパイプ1の寿命を短かくしていた。
本考案は上記従来例の欠点を解消し、耐用回数
の延長を図つた溶融金属処理用ガス吹き込みパイ
プを提供することを目的とする。
以下、本考案を第2図イ,ロおよび第3図にも
とずいて詳細に説明する。
第2図イおよび第3図に示すごとく、金属管8
の外周面に膨張代9を設け、耐火スリーブれんが
またはキヤスタブル耐火材をライニングしてパー
マライニング10を設け、パーマライニング10
は金属管8の吹出管13の上部に溶接で固着され
た受け金物14によつて支持し、このパーマライ
ニング10の外周に適宜のピツチでスタツド付バ
ンド11を締め付け、キヤスタブル耐火材をライ
ニングしてスタツド付バンド11を埋設したワー
クライニング12を設け、溶融金属処理用ガス吹
き込みパイプ7を形成する。
このように構成した本考案のガス吹き込みパイ
プ7を高温の溶融金属中に浸漬して使用すると、
溶融金属の熱によつて金属管8とパーマライニン
グ10およびワークライニング12はそれぞれの
熱膨張率によつて膨張するが、金属管8とパーマ
ライニング10の間には膨張代9が設けられてお
り、金属管8の直径方向の膨張は膨張代9に吸収
されて、パーマライニング10およびワークライ
ニング12には影響を及ぼさない。金属管8の長
さ方向の膨張は金属管8とパーマライニング10
およびワークライニング12が直径係合していな
く、互いに自由なので問題はない。
パーマライニング10が耐火スリーブれんがの
場合にとくに使用中振動により割れが生じること
があるが、スタツド付バンド11により拘束力を
与えており、割れを抑制している。スタツド付バ
ンド11は厚さ0.5〜3mm、巾10〜50mmの金属帯
で、スタツドは3〜5本のVスタツドを溶接で取
り付けている。スタツド付バンド11は厚みが薄
く、適宜の間隔をあけてパーマライニング10に
締め付けてあり、パーマライニング10とワーク
ライニング12はほぼ同材質の耐火材を使用して
いるので、熱膨張によるパーマライニング10と
ワークライニング12の動向はほぼ同じでスタツ
ド付バンド11はワークライニング12には熱膨
張による悪影響は与えない。第2図ロに示すごと
く(5チヤージ使用後)、ワークライニング12
外周面に片面加熱による体積変化で発生する亀裂
15は、パーマライニング10の外周面までは達
するが、パーマライニング10には亀裂15が誘
発しにくく、したがつて金属管8までの溶融金属
の浸入は少ない。
ワークライニング12には金属繊維を2〜6%
添加することによつて、亀裂、剥離現象を抑制す
ることもできる。
以下に本考案の実施例を示し、従来のガス吹き
込みパイプと比較する。
外径60.5mm〓、肉厚5.5mm長さ4.7mの鋼管に、
中アルミナ質キヤスタブルをパーマライニング厚
50mm、ワークライニング厚50mm、ワークライニン
グ外径260mm〓にライニングした本考案品と、中
アルミナ質キヤスタブルを外径260mm〓の厚さに
1層でライニングした従来品を第1表で比較し
た。
The present invention is used for processing molten metal such as desulfurization, desiliconization, dephosphorization, and temperature adjustment of hot metal or molten steel.
This invention relates to improvements in gas blowing pipes for molten metal processing that blow inert gas or various processing agents together with inert gas into molten metal. Conventionally used gas blowing pipe 1
As shown in FIG. 1A, a large number of studs 3 are welded and attached to the outer periphery of a metal tube 2, and a monolithic refractory layer 4 is formed by lining with monolithic refractory material. In the gas blowing pipe 1 having such a structure, the coefficient of thermal expansion of the metal tube 2 is larger than that of the monolithic refractory layer 4, and in particular, the elongation in the longitudinal direction of the metal tube 2 is significantly large, so that the expansion allowance is small. 5 can absorb the expansion of the metal tube 2 in the diametrical direction, but it does not help the expansion of the metal tube 2 in the longitudinal direction. For this reason,
While the gas blowing pipe 1 is immersed in molten metal and used, as shown in FIG. Numerous welded studs 3 are subjected to tensile stress, resulting in ring-shaped cracks 6. The ring-shaped crack 6 is formed in the amorphous refractory layer 4
Because it is composed of one layer, it can easily reach the metal tube 2,
Molten metal infiltrates through this ring-shaped crack 6,
The metal pipe 2 was damaged by melting and became unusable, shortening the life of the gas blowing pipe 1. It is an object of the present invention to provide a gas blowing pipe for molten metal processing which eliminates the drawbacks of the conventional example and extends its service life. Hereinafter, the present invention will be explained in detail based on FIGS. 2A and 2B and FIG. 3. As shown in Fig. 2A and Fig. 3, the metal tube 8
An expansion allowance 9 is provided on the outer peripheral surface of the permanent lining 10.
is supported by a receiving metal fitting 14 fixed by welding to the upper part of the outlet pipe 13 of the metal pipe 8, a studded band 11 is tightened at an appropriate pitch around the outer periphery of this permanent lining 10, and a castable refractory material is lined. A work lining 12 in which a studded band 11 is embedded is provided to form a gas blowing pipe 7 for processing molten metal. When the gas blowing pipe 7 of the present invention configured in this way is used by immersing it in high-temperature molten metal,
The metal tube 8, the permanent lining 10, and the work lining 12 expand according to their respective thermal expansion coefficients due to the heat of the molten metal, but an expansion allowance 9 is provided between the metal tube 8 and the permanent lining 10. The expansion of the metal tube 8 in the diametrical direction is absorbed by the expansion allowance 9 and does not affect the permanent lining 10 and the work lining 12. The expansion of the metal tube 8 in the length direction is caused by the metal tube 8 and the permanent lining 10.
There is no problem because the work linings 12 and 12 are not diametrically engaged and are free from each other. When the permanent lining 10 is made of refractory sleeve bricks, cracks may occur especially due to vibration during use, but the studded band 11 provides a restraining force and suppresses cracks. The band with studs 11 is a metal band with a thickness of 0.5 to 3 mm and a width of 10 to 50 mm, and the studs have 3 to 5 V studs attached by welding. The studded band 11 is thin and is fastened to the permanent lining 10 at appropriate intervals, and since the permanent lining 10 and the work lining 12 are made of almost the same fireproof material, the permanent lining 10 due to thermal expansion. The behavior of the work lining 12 is almost the same, and the studded band 11 does not have an adverse effect on the work lining 12 due to thermal expansion. As shown in Figure 2B (after using 5 charges), the work lining 12
Cracks 15 that occur on the outer circumferential surface due to a volume change due to single-sided heating reach the outer circumferential surface of the permanent lining 10, but the cracks 15 are difficult to induce in the permanent lining 10, and therefore molten metal does not penetrate up to the metal tube 8. There are few. Work lining 12 contains 2-6% metal fiber.
By adding it, cracking and peeling phenomena can also be suppressed. Examples of the present invention are shown below and compared with conventional gas blowing pipes. A steel pipe with an outer diameter of 60.5 mm, a wall thickness of 5.5 mm, and a length of 4.7 m.
Permanent lining thickness of medium alumina castable
Table 1 compares the invented product which is lined with 50 mm, work lining thickness 50 mm, and work lining outer diameter 260 mm, and the conventional product which is lined with a single layer of medium alumina castable to an outer diameter of 260 mm.
【表】
なお、実施例のスタツド付バンド11は富士高
圧フレキシブルホース株式会社製のステンレス製
自主式ホースバンドにスタツドを4本溶接で取り
付けている。スタツド付バンド11をパーマライ
ニング10に嵌め、締結部16のねじ17を回し
てパーマライニング10を締めつけている。
本考案品と従来品を用いて、溶銑に窒素ガスと
ともに炭化カルシウムを吹き込む脱硫作業を行な
つたところ、従来品は10〜20ch/本で使用不可
能となつたが、本考案品は耐用回数が20〜
30ch/本に向上した。鋼管の損失も従来品は溶
断および穴あき溶損合わせて100%であつたが、
本考案品は溶断はなく、穴あき溶損が20%にとど
まつた。
このように、本考案によれば、金属管まで達す
る亀裂の発生が減少し、溶融金属処理用ガス吹き
込みパイプの耐用寿命を大巾に延ばすことができ
た。[Table] Note that the studded band 11 of the example is made by attaching four studs to a stainless steel independent hose band manufactured by Fuji Koatsu Flexible Hose Co., Ltd. by welding. The studded band 11 is fitted into the permanent lining 10, and the screw 17 of the fastening part 16 is turned to tighten the permanent lining 10. When desulfurization work was carried out by blowing calcium carbide together with nitrogen gas into hot metal using the inventive product and the conventional product, the conventional product became unusable after 10 to 20 channels/piece, but the inventive product could only last for a number of years. is 20~
Improved to 30ch/book. The loss of the steel pipe was 100% in the conventional product, including the loss due to melting and perforation.
The product of this invention did not cause any melting, and only 20% of the damage caused by perforation occurred. As described above, according to the present invention, the occurrence of cracks that reach the metal pipe is reduced, and the service life of the gas blowing pipe for processing molten metal can be greatly extended.
第1図イは従来のガス吹き込みパイプの一部縦
断面図、第1図ロは第1図イの5チヤージ使用後
の一部縦断面図、第2図イは本考案によるガス吹
き込みパイプの一実施例の一部縦断面図、第2図
ロは第2図イの5チヤージ使用後の一部縦断面
図、第3図は第2図イのA矢視図である。
図中、7……ガス吹き込みパイプ、8……金属
管、9……膨張代、10……パーマライニング、
11……スタツド付バンド、12……ワークライ
ニング、13……吹出管、14……受け金物、1
5……亀裂。
Figure 1A is a partial vertical cross-sectional view of a conventional gas blowing pipe, Figure 1B is a partial vertical cross-sectional view of the gas blowing pipe according to the present invention after using the 5 charges shown in Figure 1A, and Figure 2A is a partial vertical cross-sectional view of a conventional gas blowing pipe. FIG. 2B is a partial longitudinal sectional view of one embodiment after using the 5 charge shown in FIG. 2A, and FIG. In the figure, 7... Gas blowing pipe, 8... Metal pipe, 9... Expansion allowance, 10... Permanent lining,
11...Band with studs, 12...Work lining, 13...Blowout pipe, 14...Bracket, 1
5...Crack.
Claims (1)
ーブれんがまたは不定形耐火材をライニングして
パーマライニング10を設け、パーマライニング
10は金属管8の吹出管13の上部に固着された
受け金物14によつて支持し、パーマライニング
10の外周に適宜のピツチでスタツド付バンド1
1を締め付け、不定形耐火材をライニングしてス
タツド付バンド11を埋設したワークライニング
12を設けてなる溶融金属処理用ガス吹き込みパ
イプ。 An expansion allowance 9 is provided on the outer peripheral surface of the metal tube 8, and a permanent lining 10 is provided by lining the metal tube 8 with a refractory sleeve brick or a monolithic refractory material. 14, and a studded band 1 is attached at an appropriate pitch around the outer periphery of the permanent lining 10.
This gas blowing pipe for molten metal processing is provided with a work lining 12 in which a studded band 11 is embedded by lining the workpiece 1 with a monolithic refractory material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1981117682U JPS5827356U (en) | 1981-08-10 | 1981-08-10 | Gas blowing pipe for molten metal processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1981117682U JPS5827356U (en) | 1981-08-10 | 1981-08-10 | Gas blowing pipe for molten metal processing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5827356U JPS5827356U (en) | 1983-02-22 |
JPS6229473Y2 true JPS6229473Y2 (en) | 1987-07-29 |
Family
ID=29911841
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1981117682U Granted JPS5827356U (en) | 1981-08-10 | 1981-08-10 | Gas blowing pipe for molten metal processing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5827356U (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02120693U (en) * | 1989-03-14 | 1990-09-28 |
-
1981
- 1981-08-10 JP JP1981117682U patent/JPS5827356U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5827356U (en) | 1983-02-22 |
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