JPS62294441A - Preparation of molded body of treatment material - Google Patents

Preparation of molded body of treatment material

Info

Publication number
JPS62294441A
JPS62294441A JP61135535A JP13553586A JPS62294441A JP S62294441 A JPS62294441 A JP S62294441A JP 61135535 A JP61135535 A JP 61135535A JP 13553586 A JP13553586 A JP 13553586A JP S62294441 A JPS62294441 A JP S62294441A
Authority
JP
Japan
Prior art keywords
solvent
resin
particles
treatment material
treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61135535A
Other languages
Japanese (ja)
Inventor
Toshiyuki Nakajima
俊之 中島
Hideji Noda
野田 秀司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP61135535A priority Critical patent/JPS62294441A/en
Publication of JPS62294441A publication Critical patent/JPS62294441A/en
Pending legal-status Critical Current

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  • Catalysts (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

PURPOSE:To enhance treatment efficiency by closely contacting a substance to be treated with particles of a treatment material, in a molded body of a treating material such as an absorbent or an ion exchange material, by making the resin films on the particles of the treatment material porous. CONSTITUTION:Particles of a treatment material are contacted with a solvent and subsequently mixed with a resin solution being a binder and the resulting mixture is molded and heated to volatilize the solvent deposited to the particles of the treatment material. At this time, the solvent pierces through the resin film to form perforations. As the particles of the treatment material, ones of various treatment materials used in an absorbent such as activated carbon are used. As the solvent to be contacted, there are water, methanol, etc., and, as the resin solution used as the binder, there is an acrylic resin. Desirably, the solvent to be contacted is selected from ones each having vapor pressure lower than that of the solvent of the resin solution. By this method, stable perforations are formed to the resin film.

Description

【発明の詳細な説明】 〔産業−1−の利用分野〕 本発明は吸着材、イオン交換材、反応触媒等に用いられ
る処理材成形物の製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Application in Industry-1-] The present invention relates to a method for manufacturing a molded article of a treatment material used for adsorbents, ion exchange materials, reaction catalysts, and the like.

〔発明の背景〕[Background of the invention]

この種の処理材は通常粒状で提供されているが散乱もし
くは飛散し易く、環境を汚染したり彼処理物に同伴した
りするおそれがあるし、装置の1」づまり等も起すおそ
れがある。四には装置内への出入れにも手間がかかる。
This type of processing material is usually provided in granular form, but it is easily scattered or scattered, which may contaminate the environment or accompany the material to be processed, and may also clog the equipment. Fourth, it takes a lot of effort to get things in and out of the device.

そこでこのような粒状の処理材に結着剤を添加して所定
形状に成形することが検討さオしている。しかし粘着剤
は通常合成樹脂、天然樹脂等の樹脂からなり処理材粒子
を被覆してしまうと被処理物と処理材どの接触が阻害さ
れる。
Therefore, consideration is being given to adding a binder to such granular treated material and molding it into a predetermined shape. However, the adhesive is usually made of a resin such as a synthetic resin or a natural resin, and if it covers the particles of the treatment material, contact between the object to be treated and the treatment material will be inhibited.

〔従来の技術〕[Conventional technology]

従来、この種の処理材成形物を製造するには処理材が活
性炭の場合には該活性炭粒子の粒径を4〜60メツシユ
とし、結着剤としては粒径が0.03〜1.57zの合
成樹脂ラテックスを用いて、該合成樹脂ラテックス差成
形物あたりの樹脂固形分として5〜30%含有するよう
に混合してt!tられた混合物を成形し100〜300
℃で熱処理する方θζか提案されている(特公昭55−
43402号公報)、1−記条件により処理材成形物を
製造すれば処理材粒子・け結合剤によって完全に被覆さ
れることなく、処理材11γr−と被処理物どの充分な
接触か1°)られろどl;われている。
Conventionally, in order to manufacture this type of treated material molded article, when the treated material is activated carbon, the particle size of the activated carbon particles is 4 to 60 mesh, and the particle size of the binder is 0.03 to 1.57 mm. Using a synthetic resin latex, mix the synthetic resin latex so that the resin solid content per differential molded product is 5 to 30%. Shape the mixed mixture to 100 to 300
It has been proposed that heat treatment at ℃ (θζ)
43402 Publication), if a treated material molded article is manufactured under the conditions described in 1-, it will not be completely covered with the treated material particles and the binder, and the treated material 11γr- and the object to be treated will have sufficient contact (1°). It is being destroyed.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかしながら上記従来方法においては(’R性炭f・γ
子の粒径や合成樹脂ラテックスの粒径、合成1+J脂ラ
テツクスの混合比、熱処理浩11Jグ′iをh;に密に
選択する必要があり製造に大きな手間を要する。
However, in the above conventional method ('R carbon f・γ
It is necessary to carefully select the particle size of the resin, the particle size of the synthetic resin latex, the mixing ratio of the synthetic 1+J resin latex, and the heat treatment range, which requires a great deal of effort in production.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は−に記従来の問題点をん′決する手段として処
理材粒子(2)を溶剤(1)に接触させてから召J脂溶
液を結着剤として混合して得l゛)れる混合物を所定形
状に成形し、加熱することによって処理材粒子(2)に
付着している溶剤を揮散せしめる処理材成形物の製造方
法を提供するものである。
The present invention provides a mixture obtained by bringing treatment material particles (2) into contact with a solvent (1) and then mixing a diluted fat solution as a binder as a means of solving the conventional problems described in (1). The present invention provides a method for producing a molded article of a treating material, in which the solvent adhering to the treating material particles (2) is volatilized by molding the treated material into a predetermined shape and heating the treated material.

本発明に用いられる処理材粒子どしては活性炊。The processing material particles used in the present invention are activated.

ゼオライ!へ、アルミナ、珪藻土、イオン交換樹脂等の
吸着材、反応触媒、イオン交換(オ等に用いl)れる各
種処理材の粒子がある。
Zeolai! There are adsorbents such as alumina, diatomaceous earth, and ion exchange resins, reaction catalysts, and particles of various processing materials used for ion exchange (e.g., etc.).

該処理材粒子に接触させる溶剤どしては水、メタノール
、エタノール、イソプ[1パノール、n−ブタノール、
アセ1−ン、メチルエチルlrl、ン、メチルイソブチ
ルケ1ヘン、ベンセン、1〜ルエン、キシレン、酢酸エ
チル、酢酸n−ブチル、セロソルブアセテート、 II
−ブチルセロソルブ、n−ヘキサン、シクロヘキサン、
ミネラルスピリット、ミネラルターパン、四塩化炭素、
2.4ジクロルエタン、メチレンクロライド等の無機あ
るいけ有機溶剤がある。
The solvents to be brought into contact with the treatment material particles include water, methanol, ethanol, isopropanol, n-butanol,
Ace1-one, methylethyllrl, n, methylisobutylketone, benzene, 1-toluene, xylene, ethyl acetate, n-butyl acetate, cellosolve acetate, II
-butyl cellosolve, n-hexane, cyclohexane,
Mineral spirit, mineral tarpan, carbon tetrachloride,
2.4 There are inorganic and organic solvents such as dichloroethane and methylene chloride.

該処理材粒子に該溶剤を接触させるには侵積法、スプレ
ー法等の周知の方法が用いられる。
A well-known method such as an immersion method or a spray method is used to bring the solvent into contact with the treating material particles.

本発明の結着剤として用いられる樹脂溶液としてはアク
リル樹脂、酢酸ビニル胡脂、スチレン胡脂、メタクリル
樹脂、エチレン−酢酸ビニル共重合体、スチレン−ブタ
ジェン共重合体、アクリコニ1−リルーブタジエン共重
合体、ポリエチレン。
Examples of the resin solution used as a binder in the present invention include acrylic resin, vinyl acetate sesame oil, styrene sesame oil, methacrylic resin, ethylene-vinyl acetate copolymer, styrene-butadiene copolymer, and acriconi-1-lyl-butadiene copolymer. Combined, polyethylene.

ポリプロピレン、塩化ビニル樹脂、ウレタン樹脂。Polypropylene, vinyl chloride resin, urethane resin.

ポリアミド樹脂2メラミン樹脂、尿素梠j脂、エポキシ
樹脂等の合成樹脂、セルロース、二1ヘロセルロース、
カルボキシメチルセルロース スアセテートブチレート、工1〜キシセルロース。
Synthetic resins such as polyamide resin 2 melamine resin, urea resin, epoxy resin, cellulose, 21 helocellulose,
Carboxymethyl cellulose acetate butyrate, 1-xycellulose.

メ1−キシセルロース等のセルロースおよびその誘導体
,石油栢脂,ロジン、テルペン樹脂,カゼイン、ゼラチ
ン等の蛋白質系樹脂,澱粉,変性澱粉等の水溶液あるい
は有機溶剤溶液がある。
Examples include aqueous solutions or organic solvent solutions of cellulose and its derivatives such as me-1-xycellulose, petroleum oil, rosin, terpene resin, casein, protein-based resins such as gelatin, starch, and modified starch.

本発明の処理材成形物を製造するにはまず上記のように
溶剤に接触させた処理材粒子に」二記結着剤としての樹
脂溶液を添加し混合する。該樹脂溶液の添加量は処理材
や樹脂の種類によって異なるけれども一般的には処理材
粒子100重量部に対して樹脂溶液の固形分として5〜
20重量部を添加する。
To produce the treated material molded article of the present invention, first, a resin solution as a binder is added to the treated material particles that have been brought into contact with a solvent as described above and mixed. Although the amount of the resin solution added varies depending on the processing material and the type of resin, it is generally 5 to 5 parts as solid content of the resin solution per 100 parts by weight of processing material particles.
Add 20 parts by weight.

このようにして調整された混合物は所定の型内に充填さ
れて所定の形状、例えば角柱状、円柱状、円板状、角板
状等に成形させる。上記成形は所望なれば加圧および/
または加熱下に行われてもよい。処理材粒子と接触させ
た溶剤が槓1脂溶液を構成する樹脂の貧溶媒である場合
には」二記成形において処理材粒子表面に樹脂皮膜が円
滑に形成される。
The mixture thus prepared is filled into a predetermined mold and molded into a predetermined shape, such as a prismatic, cylindrical, disc, or rectangular plate shape. The above molding may be carried out under pressure and/or
Alternatively, it may be carried out under heating. When the solvent brought into contact with the treated material particles is a poor solvent for the resin constituting the resin solution, a resin film is smoothly formed on the surface of the treated material particles in the step 2 molding.

上記成形によって得られた成形物は次いで加熱処理され
樹脂皮膜に含まれている溶剤と処理材粒子に付着してい
る溶剤とを揮散せしめる。このようにして本発明の処理
材成形物が得られるが樹脂皮膜に含まれている溶剤の蒸
気圧が処理材粒子に含まれている溶剤の蒸気圧よりも高
いものを選択すれば樹脂皮膜が略乾燥状態で処理材粒子
の溶剤が該樹脂皮膜を貫通しつつ揮散するから積1脂皮
膜に安定な多孔が形成される。この際も処理材粒子の溶
剤が樹脂皮膜の樹脂に対して貧溶媒であれば該溶剤が樹
脂皮1摸を貫通する際に該樹脂を溶解することがないの
でより安定に多孔が形成される。
The molded product obtained by the above molding is then heat-treated to volatilize the solvent contained in the resin film and the solvent attached to the treated material particles. In this way, the treated material molded article of the present invention can be obtained, but if the vapor pressure of the solvent contained in the resin film is higher than that of the solvent contained in the treated material particles, the resin film can be formed. Since the solvent of the treating material particles evaporates while penetrating the resin film in a substantially dry state, stable pores are formed in the resin film. In this case, if the solvent of the treatment material particles is a poor solvent for the resin of the resin film, the solvent will not dissolve the resin when penetrating the resin film, so pores will be formed more stably. .

また樹脂溶液中に該樹脂の貧溶媒でかつ該樹脂溶液の溶
剤とも相溶性を有しない溶剤を分散させておけば、該溶
剤が揮散する際にも樹脂皮膜に多孔が形成される。そし
て望ましくは該溶剤は蒸気圧が樹脂溶液の溶剤の蒸気圧
よりも低いものを選択する。
Furthermore, if a solvent that is a poor solvent for the resin and is not compatible with the solvent of the resin solution is dispersed in the resin solution, pores will be formed in the resin film even when the solvent evaporates. Preferably, the solvent is selected to have a vapor pressure lower than that of the solvent of the resin solution.

〔作用〕[Effect]

本発明の作用は下記の通りである。 The effects of the present invention are as follows.

処理材粒子に溶剤を接触させると該溶剤は処理材粒子表
面に吸着され、また処理材が多孔なものであれば処理ネ
」粒子内に吸収される。該処理材粒子に結着剤どしての
樹脂溶液を混合して得られる混合物を所定形状に成形す
ると第1図に示すように溶剤(1)が付着している処理
材粒子(2)表面に樹脂皮膜(3)が形成されろ。この
状態で加熱すると樹脂皮膜(3)に含まれている溶剤が
揮散するとともに処理材粒子(2)に付着している溶剤
(1)か揮散し、該溶剤(1)が揮散する際に樹脂皮膜
(3)を貫通して多孔(4)が形成される。
When a solvent is brought into contact with the treated material particles, the solvent is adsorbed on the surface of the treated material particles, and if the treated material is porous, it is absorbed into the treated particles. When the mixture obtained by mixing the treated material particles with a resin solution as a binder is molded into a predetermined shape, the surface of the treated material particles (2) with the solvent (1) attached as shown in FIG. A resin film (3) is formed on the surface. When heated in this state, the solvent contained in the resin film (3) evaporates, and the solvent (1) attached to the treated material particles (2) also evaporates, and when the solvent (1) evaporates, the resin Pores (4) are formed through the coating (3).

〔発明の効果〕〔Effect of the invention〕

したがって本発明では処理材粒子の+t’、′i若左j
を多孔にすることにより被処理物と処p1!材4′tI
′−どの接触を密接にすることが出来、厳密な条件Jジ
定の必要なくして簡単容易に高処理効率を有する処理材
成形物が得られる。また成形物強度を人きくするために
結着剤の添加量を増やすことも出来る。
Therefore, in the present invention, +t', ′i wakasaj of the processing material particles
By making the material porous, the material to be treated and the location p1! Material 4'tI
- It is possible to maintain close contact and easily obtain a processed material molded product with high processing efficiency without the necessity of setting strict conditions. Furthermore, the amount of binder added can be increased in order to improve the strength of the molded product.

〔実施例〕〔Example〕

平均粒径30メツシユの活性炭100重量部を気密容器
内に収容して真空脱気する。次いで該気密容器内に水を
注入して該活性炭に吸収させる。上記水分を吸収した活
性炭に10重量部の結着剤を添加混合する。該結着剤は
20重重量のニトロセルロースのトルエン溶液100重
量部である。このようにして得られた混合物を鋳込型に
充填して5 kg/a(の圧力をかけ゛C常温で所定形
状に成形し、得られた成形物を130℃、30分間加熱
すれば本発明の処理材成形物を得る。
100 parts by weight of activated carbon having an average particle size of 30 mesh was placed in an airtight container and degassed under vacuum. Water is then injected into the airtight container and absorbed by the activated carbon. 10 parts by weight of a binder is added to and mixed with the activated carbon that has absorbed moisture. The binder is 100 parts by weight of a toluene solution of 20 parts by weight nitrocellulose. The mixture thus obtained is filled into a casting mold and molded into a predetermined shape at room temperature by applying a pressure of 5 kg/a, and the molded product is heated at 130°C for 30 minutes. A molded article of the treated material is obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図および第2図は本発明の詳細な説明図であり、第
1図は溶剤を付着した処理材粒子表面に樹脂皮膜を形成
させた状態の説明図、第2図は該溶剤を揮散させて樹脂
皮膜に多孔を形成した状態の説明図である。 図中(1)・・・溶剤  (2)・・・処理材粒子(3
)・・・樹脂皮膜
Figures 1 and 2 are detailed explanatory diagrams of the present invention. Figure 1 is an explanatory diagram of a state in which a resin film is formed on the surface of treated material particles to which a solvent has been attached, and Figure 2 is an explanatory diagram of a state in which a resin film is formed on the surface of treated material particles to which a solvent has been evaporated. It is an explanatory view of a state in which pores are formed in the resin film. In the figure (1)...Solvent (2)...Treatment material particles (3
)・・・Resin film

Claims (2)

【特許請求の範囲】[Claims] (1)、処理材粒子を溶剤に接触させてから樹脂溶液を
結着剤として混合して得られる混合物を所定形状に成形
し、加熱することによって処理材粒子に付着している溶
剤を揮散せしめることを特徴とする処理材成形物の製造
方法
(1) The mixture obtained by bringing the treatment material particles into contact with a solvent and then mixing a resin solution as a binder is formed into a predetermined shape and heated to volatilize the solvent attached to the treatment material particles. A method for producing a molded article of treated material characterized by
(2)、該溶剤は決着剤である樹脂溶液を構成する樹脂
の貧溶媒である「特許請求の範囲第(1)項」に記載の
処理材成形物の製造方法
(2) The method for producing a molded article of treated material according to claim (1), wherein the solvent is a poor solvent for the resin constituting the resin solution that is the fixing agent.
JP61135535A 1986-06-11 1986-06-11 Preparation of molded body of treatment material Pending JPS62294441A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61135535A JPS62294441A (en) 1986-06-11 1986-06-11 Preparation of molded body of treatment material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61135535A JPS62294441A (en) 1986-06-11 1986-06-11 Preparation of molded body of treatment material

Publications (1)

Publication Number Publication Date
JPS62294441A true JPS62294441A (en) 1987-12-21

Family

ID=15154047

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61135535A Pending JPS62294441A (en) 1986-06-11 1986-06-11 Preparation of molded body of treatment material

Country Status (1)

Country Link
JP (1) JPS62294441A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997032663A1 (en) * 1996-03-05 1997-09-12 Capitol Vial, Inc. Desiccant entrained polymer
US6190538B1 (en) * 1998-08-03 2001-02-20 Shell Oil Company Process for the preparation of a catalyst composition
US7314895B2 (en) 2001-12-19 2008-01-01 Csp Technologies, Inc. Thermoplastic composition comprising a CO2 releasing material
JP2010125371A (en) * 2008-11-26 2010-06-10 Yokohama National Univ Method of supporting oxide catalyst particle
CN103962094A (en) * 2014-04-11 2014-08-06 北京工业大学 Preparation method for diatomite adsorbent chemically modified by nano gamma-Al2O3 adopting ordered structure

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS505672A (en) * 1973-05-25 1975-01-21

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS505672A (en) * 1973-05-25 1975-01-21

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997032663A1 (en) * 1996-03-05 1997-09-12 Capitol Vial, Inc. Desiccant entrained polymer
EP0892673A1 (en) * 1996-03-05 1999-01-27 Capitol Vial, Inc. Desiccant entrained polymer
EP0892673A4 (en) * 1996-03-05 2000-11-22 Capitol Vial Inc Desiccant entrained polymer
EP1421991A3 (en) * 1996-03-05 2005-01-12 CSP Technologies, Inc. Desiccant entrained polymer
US6190538B1 (en) * 1998-08-03 2001-02-20 Shell Oil Company Process for the preparation of a catalyst composition
US7314895B2 (en) 2001-12-19 2008-01-01 Csp Technologies, Inc. Thermoplastic composition comprising a CO2 releasing material
JP2010125371A (en) * 2008-11-26 2010-06-10 Yokohama National Univ Method of supporting oxide catalyst particle
CN103962094A (en) * 2014-04-11 2014-08-06 北京工业大学 Preparation method for diatomite adsorbent chemically modified by nano gamma-Al2O3 adopting ordered structure

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