JPS62282740A - Die forging method for article having drum part flange and drum part both end flange - Google Patents
Die forging method for article having drum part flange and drum part both end flangeInfo
- Publication number
- JPS62282740A JPS62282740A JP12703086A JP12703086A JPS62282740A JP S62282740 A JPS62282740 A JP S62282740A JP 12703086 A JP12703086 A JP 12703086A JP 12703086 A JP12703086 A JP 12703086A JP S62282740 A JPS62282740 A JP S62282740A
- Authority
- JP
- Japan
- Prior art keywords
- flange
- die
- split die
- split
- anvil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005242 forging Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 7
- 230000002093 peripheral effect Effects 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 abstract 2
- 238000005553 drilling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
3、発明の詳細な説明
(産業上の利用分野)
本発明は、胴部フランジと胴部両端フランジとを存する
物品の密閉鍛造による型入鍛造方法に係り、例えば、石
油掘削用バルブ等を製造する過程で使用される。Detailed Description of the Invention 3. Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a die forging method by closed forging of an article having a body flange and body flanges at both ends. Used in the process of manufacturing oil drilling valves, etc.
(従来の技術)
第2図で示す如く、胴部フランジ6Cと胴部両端フラン
ジ6A、 6Bとを有する物品6としては、石油掘削用
バルブ等を得るものがあり、該物品6は第3図に示す方
法で鍛造されていた。(Prior Art) As shown in FIG. 2, there is an article 6 having a body flange 6C and flanges 6A and 6B at both ends of the body, such as a valve for oil drilling. It was forged using the method shown below.
第3図において、1は割ダイスであり、その内周面には
上下フランジ成形部1B、 1Cおよび胴部フランジ成
形部1Dを有しており、この割ダイス1の中に、ストレ
ート形状の素材3が上下突出状として固定台7上で挿入
セットされる。In FIG. 3, numeral 1 is a split die, which has upper and lower flange forming portions 1B, 1C and a body flange forming portion 1D on its inner peripheral surface. 3 is inserted and set on the fixed base 7 in a vertically protruding shape.
型入鍛造に際しては第3図2で示す如くアプセットアン
ビル4により素材3にプレス力を付与するとともに、割
ダイス1の拡開を防止するために横押しシリンダ8を用
いている。During die forging, as shown in FIG. 3, a press force is applied to the material 3 by an upset anvil 4, and a lateral push cylinder 8 is used to prevent the split die 1 from expanding.
(発明が解決しようとする問題点)
前述の従来技術にあっては、胴部フランジ6C1胴部両
端フランジ6A、 6Bを同時に成形するものであるこ
とから、材料流動の変化によって精密な成形を得ること
が困難であり、しかも、大容量のプレス力が必要となり
、このことから横押しシリンダ8の容量も必然的に大き
くなった。(Problems to be Solved by the Invention) In the above-mentioned prior art, since the body flange 6C and the body both end flanges 6A and 6B are molded at the same time, precise molding can be achieved by changing the material flow. It is difficult to do so, and moreover, a large amount of pressing force is required, which inevitably increases the capacity of the horizontal pushing cylinder 8.
本発明は、胴部両端フランジ、すなわちメインフランジ
と胴部フランジとは個々に鍛造することにより比較的小
容量のプレスでも成形でき、更に、割ダイスの拡開阻止
はグイホルダで確実に機械的手段で達成できるようにし
たことを目的とするものである。In the present invention, the flanges at both ends of the body, that is, the main flange and the body flange, are individually forged, so that they can be formed even with a relatively small-capacity press, and furthermore, the expansion of the split die can be prevented by mechanical means using a gouger holder. The purpose is to make it possible to achieve this.
(問題点を解決するための手段)
本発明が前述目的を達成するために講じる技術的手段の
特徴とする処はプレス方向に向って径が拡大された傾斜
外周面IAを有するとともに内周面 。(Means for Solving the Problems) The technical means taken by the present invention to achieve the above-mentioned objects are characterized by having an inclined outer circumferential surface IA whose diameter is enlarged in the pressing direction, and an inner circumferential surface. .
には胴部フランジ6Cと胴部両端フランジ6A、 6B
との各フランジ成形部1B、 1C,10を有する径方
向に拡縮自在な割ダイス1と、該割ダイス1の傾斜外周
面IAと合致する傾斜内周面2Aを有して前記割ダイス
1に挿脱自在に套嵌されるグイホルダ2と、アプセット
アンビル4と、を用いて固定台7上で素材3を密閉鍛造
する方法であって、
素材3は割ダイス1の上フランジ成形部1Bにおける段
部1B′に素材軸方向に関して係合する段部3Aを有し
、該段部1B′、3Aを相互に係合させて状態で素材3
を割ダイス1の各フランジ成形部1B、1C,10に上
下突出状として挿入セットし、次いで、アプセットアン
ビル4により素材3の上端面側からプレス力Fと付与し
て固定台7と割ダイス1の下フランジ成形部1Cおよび
アンビル4と割ダイス1の上フランジ成形部1Bとをそ
れぞれ密閉した状態で上下フランジ6A、 6Bを成形
し、次いで前記密閉した状態のままでアプセットアンビ
ル4の軸心上に備えたポンチ5を素材3の上端面側から
圧入F′して割ダイス1の胴部フランジ成形部1Dで胴
部フランジ6Cを成形する点にある。The body has a flange 6C and flanges 6A and 6B at both ends of the body.
A split die 1 that is expandable and contractible in the radial direction and has respective flange forming portions 1B, 1C, and 10, and an inclined inner circumferential surface 2A that matches the inclined outer circumferential surface IA of the split die 1. This is a method in which a material 3 is hermetically forged on a fixed base 7 using a gooey holder 2 that is removably fitted and an upset anvil 4, and the material 3 is formed into a step in the upper flange forming portion 1B of the split die 1. The part 1B' has a stepped part 3A that engages with the material in the axial direction, and the material 3 is in a state where the stepped parts 1B' and 3A are engaged with each other.
are inserted and set into the respective flange forming portions 1B, 1C, and 10 of the splitting die 1 in a vertically protruding shape, and then a pressing force F is applied from the upper end surface side of the material 3 by the upsetting anvil 4, and the fixing base 7 and the splitting die 1 are The upper and lower flanges 6A and 6B are molded with the lower flange molding part 1C and anvil 4 and the upper flange molding part 1B of the split die 1 sealed, respectively, and then, in the sealed state, the upper and lower flanges 6A and 6B are molded on the axis of the upsetting anvil 4. The punch 5 provided for this is press-fitted F' from the upper end surface side of the material 3, and the body flange 6C is formed by the body flange forming portion 1D of the split die 1.
(実施例)
第1図1から第1図7は本発明実施例による成形順序が
工程に従って図示されている。(Example) FIGS. 1 to 7 show the molding order according to the embodiment of the present invention according to the steps.
この第1図において、1は割ダイスであり、例えば、2
ツ割構造とされて径方向に拡縮自在であり、プレス方向
に向って径が拡大されたテーパー形状の傾斜外周面2A
を有し、内周面には両端フランジ成形部1B、 1C及
び胴部フランジ成形部1Dを存している。In this Figure 1, 1 is a split die, for example, 2
A tapered inclined outer peripheral surface 2A that has a split structure and can be expanded and contracted in the radial direction, and the diameter is expanded in the pressing direction.
The inner peripheral surface has both end flange molded parts 1B, 1C and a body flange molded part 1D.
2はグイホルダであり、前記割ダイス1の傾斜外周面L
Aに合致する傾斜内周面2Aを有する周方向一体物であ
り、割ダイス1に挿脱自在として套嵌される。2 is a gooey holder, and the inclined outer circumferential surface L of the split die 1 is
It is a circumferentially integral body having an inclined inner circumferential surface 2A that matches A, and is fitted onto the splitting die 1 so as to be freely insertable and removable.
3は素材であり、段部3Aを有し、この段部3^が上フ
ランジ成形部1Bの段部1B′に素材軸方向に関して係
合するようにされ、第1図2で示す如く固定台7上でセ
ットされる。Reference numeral 3 denotes a material, which has a stepped portion 3A, which is adapted to engage with the stepped portion 1B' of the upper flange molded portion 1B in the axial direction of the material, and as shown in FIG. Set on 7.
すなわち、段部1B′、3Aを相互に係合させた状態で
割ダイス1の各フランジ成形部1B、 1C,10に、
上下突出状として素材3が挿入セットされる。That is, each flange forming part 1B, 1C, 10 of the split die 1 is inserted with the stepped parts 1B', 3A engaged with each other.
The material 3 is inserted and set in a vertically protruding shape.
次いで、アプセットアンビル4によって素材3の上端面
側からプレスFを付与して鍛造がなされるが、第1図3
で示す如く下フランジ成形部1Cと固定第7およびアン
ビル4の端面と上フランジ成形部1Bとでそれぞれ密閉
した状態でプレス力Fが付与される。Next, forging is performed by applying a press F from the upper end surface side of the material 3 using the upset anvil 4, as shown in FIG.
As shown, a press force F is applied to the lower flange molded part 1C, the end face of the seventh fixed anvil 4, and the upper flange molded part 1B in a sealed state.
これにより、上下フランジ部6A、6Bが成形又は予備
成形されることとなり、特に、上フランジ成形部1Bに
あっては、素材3の段部3Aにより材料の径外方向流動
が確実になされる。As a result, the upper and lower flange portions 6A and 6B are formed or preformed, and in particular, in the upper flange formed portion 1B, the stepped portion 3A of the material 3 ensures the radially outward flow of the material.
次いで、第1図4で示す如くアブセノトアンビル4の軸
心上に備えたポンチ5にプレスF′を付与して胴部フラ
ンジ成形部10により胴部フランジ部6Cを成形する。Next, as shown in FIG. 1, a press F' is applied to the punch 5 provided on the axis of the abseno anvil 4, and the body flange forming section 10 forms the body flange 6C.
すなわち、密閉状態のままでポンチ5を圧入させること
により材料を径外方向に流動させ、胴部フランジ部6C
を成形するとともに、上下フランジ部6A、6Bを更に
精密に鍛造する。That is, by press-fitting the punch 5 in the sealed state, the material flows radially outward, and the body flange portion 6C
At the same time, the upper and lower flange parts 6A and 6B are forged more precisely.
鍛造後にあっては、第1図5で示す如くグイホルダ2の
脱枠、第1図6で示す如く割ダイス1の拡開等の各工程
を経てから物品6を取出し、再び第1図7で示す如く型
組をすることになる。After forging, the product 6 is taken out after going through various steps such as removing the frame of the gooey holder 2 as shown in FIG. 15 and expanding the splitting die 1 as shown in FIG. The mold will be made as shown.
(発明の効果)
本発明によれは、胴部フランジ6C1両端フランジ6A
、 6Bを個々に成形するので、アンビル4によるプレ
ス容量は小さなものであってもよい。(Effect of the invention) According to the present invention, the body flange 6C1 both end flanges 6A
, 6B are individually molded, the press capacity of the anvil 4 may be small.
このさい、両端フランジ6A、 6Bを先行して鍛造す
ることにより、密閉鍛造が精密にでき、その後に、胴部
フランジ6Cを成形するので、物品6は精密度を向上し
たものとなる。At this time, by forging both end flanges 6A and 6B in advance, precise closed forging can be achieved, and then the body flange 6C is formed, so that the article 6 has improved precision.
更に、鍛造にさいして割ダイス1の拡開阻止はこれに奪
嵌されるグイホルダ2でなしていることから、密閉状態
を確実に維持するにも有利であるばかりかコスト的にも
有利となる。Furthermore, during forging, the expansion of the split die 1 is prevented by the guide holder 2 that is fitted into it, which is not only advantageous in maintaining the sealed state reliably, but also advantageous in terms of cost. .
第1図1から第1図7は本発明実施例の工程順で示す要
部の各断面図、第2図は本発明で対象とする物品−例の
斜視図、第3図1,2は従来例の各断面図である。1 to 17 are sectional views of main parts shown in the order of steps of the embodiments of the present invention, FIG. 2 is a perspective view of an example of an article targeted by the present invention, and FIGS. 3 1 and 2 are It is each sectional view of a conventional example.
Claims (1)
Aを有するとともに内周面には胴部フランジ6Cと胴部
両端フランジ6A、6Bとの各フランジ成形部1B、1
C、1Dを有する径方向に拡縮自在な割ダイス1と、該
割ダイス1の傾斜外周面1Aと合致する傾斜内周面2A
を有して前記割ダイス1に挿脱自在に套嵌されるダイホ
ルダ2と、アプセットアンビル4と、を用いて固定台7
上で素材3を密閉鍛造する方法であって、 素材3は割ダイス1の上フランジ成形部1Bにおける段
部1B′に素材軸方向に関して係合する段部3Aを有し
、該段部1B′、3Aを相互に係合させた状態で素材3
を割ダイス1の各フランジ成形部1B、1C、1Dに上
下突出状として挿入セントし、次いで、アプセットアン
ビル4により素材3の上端面側からプレス力Fを付与し
て固定台7と割ダイス1の下フランジ成形部1Cおよび
アンビル4と割ダイス1の上フランジ成形部1Bとをそ
れぞれ密閉した状態で上下フランジ6A、6Bを成形し
、 次いで、前記密閉した状態のままでアプセットアンビル
4の軸心上に備えたポンチ5を素材3の上端面側から圧
入F′して割ダイス1の胴部フランジ成形部1Dで胴部
フランジ6Cを成形することを特徴とする胴部フランジ
と胴部両端フランジとを有する物品の型入鍛造方法。(1) Inclined outer peripheral surface 1 whose diameter is enlarged toward the press direction
A, and each flange molded part 1B, 1 of a body flange 6C and body both end flanges 6A, 6B is formed on the inner peripheral surface.
A split die 1 having diameters C and 1D that can be expanded and contracted in the radial direction, and an inclined inner circumferential surface 2A that matches the inclined outer circumferential surface 1A of the split die 1.
A die holder 2 which is removably inserted into the split die 1 and an upset anvil 4 are used to fix the fixing base 7.
In this method, the material 3 is hermetically forged for the material 3, and the material 3 has a step 3A that engages with the step 1B' in the upper flange forming portion 1B of the split die 1 in the axial direction of the material, and the step 1B' , 3A are engaged with each other and the material 3
is inserted into each flange forming part 1B, 1C, and 1D of the splitting die 1 in a vertically protruding shape, and then a pressing force F is applied from the upper end surface side of the material 3 by the upsetting anvil 4, and the fixing base 7 and the splitting die 1 are The upper and lower flanges 6A and 6B are molded with the lower flange molding part 1C and anvil 4 and the upper flange molding part 1B of the split die 1 sealed, respectively.Next, the axis of the upset anvil 4 is molded in the sealed state. A body flange and body both end flanges characterized in that a punch 5 provided above is press-fitted F' from the upper end surface side of the material 3 and a body flange 6C is formed in the body flange forming part 1D of the split die 1. A die forging method for an article comprising:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12703086A JPS62282740A (en) | 1986-05-30 | 1986-05-30 | Die forging method for article having drum part flange and drum part both end flange |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12703086A JPS62282740A (en) | 1986-05-30 | 1986-05-30 | Die forging method for article having drum part flange and drum part both end flange |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62282740A true JPS62282740A (en) | 1987-12-08 |
Family
ID=14949933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12703086A Pending JPS62282740A (en) | 1986-05-30 | 1986-05-30 | Die forging method for article having drum part flange and drum part both end flange |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62282740A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5088399A (en) * | 1990-09-21 | 1992-02-18 | Camborne Industries Plc | Apparatus for compacting scrap metal |
CN102989946A (en) * | 2012-10-22 | 2013-03-27 | 如皋市大生线路器材有限公司 | One-step forging and forming process of pillar flange for transformer substation |
-
1986
- 1986-05-30 JP JP12703086A patent/JPS62282740A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5088399A (en) * | 1990-09-21 | 1992-02-18 | Camborne Industries Plc | Apparatus for compacting scrap metal |
CN102989946A (en) * | 2012-10-22 | 2013-03-27 | 如皋市大生线路器材有限公司 | One-step forging and forming process of pillar flange for transformer substation |
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