JPS62278950A - Preparation of composite animal and vegetable protein food material - Google Patents
Preparation of composite animal and vegetable protein food materialInfo
- Publication number
- JPS62278950A JPS62278950A JP61119376A JP11937686A JPS62278950A JP S62278950 A JPS62278950 A JP S62278950A JP 61119376 A JP61119376 A JP 61119376A JP 11937686 A JP11937686 A JP 11937686A JP S62278950 A JPS62278950 A JP S62278950A
- Authority
- JP
- Japan
- Prior art keywords
- animal
- protein
- raw material
- meat
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000013305 food Nutrition 0.000 title claims abstract description 40
- 241001465754 Metazoa Species 0.000 title claims abstract description 25
- 108010082495 Dietary Plant Proteins Proteins 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 title claims description 30
- 239000002131 composite material Substances 0.000 title claims description 9
- 238000002360 preparation method Methods 0.000 title description 4
- 235000013372 meat Nutrition 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 235000013312 flour Nutrition 0.000 claims abstract description 25
- 235000018102 proteins Nutrition 0.000 claims abstract description 18
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 18
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 18
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000011593 sulfur Substances 0.000 claims abstract description 17
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 150000001413 amino acids Chemical class 0.000 claims abstract description 14
- 235000021120 animal protein Nutrition 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 10
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229960003080 taurine Drugs 0.000 claims abstract description 5
- WBWWGRHZICKQGZ-UHFFFAOYSA-N Taurocholic acid Natural products OC1CC2CC(O)CCC2(C)C2C1C1CCC(C(CCC(=O)NCCS(O)(=O)=O)C)C1(C)C(O)C2 WBWWGRHZICKQGZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- WBWWGRHZICKQGZ-GIHLXUJPSA-N taurocholic acid Chemical compound C([C@@H]1C[C@H]2O)[C@@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@@H]([C@@H](CCC(=O)NCCS(O)(=O)=O)C)[C@@]2(C)[C@H](O)C1 WBWWGRHZICKQGZ-GIHLXUJPSA-N 0.000 claims abstract description 4
- 241000206572 Rhodophyta Species 0.000 claims abstract description 3
- 238000001125 extrusion Methods 0.000 claims description 18
- 238000010411 cooking Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 108010064851 Plant Proteins Proteins 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 210000000056 organ Anatomy 0.000 claims description 9
- 235000021118 plant-derived protein Nutrition 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 4
- 241001474374 Blennius Species 0.000 claims description 2
- 244000144972 livestock Species 0.000 claims description 2
- 244000144977 poultry Species 0.000 claims description 2
- 235000014102 seafood Nutrition 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 98
- 244000068988 Glycine max Species 0.000 abstract description 26
- 235000010469 Glycine max Nutrition 0.000 abstract description 26
- 241000251468 Actinopterygii Species 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 235000015170 shellfish Nutrition 0.000 abstract 2
- 241000195493 Cryptophyta Species 0.000 abstract 1
- 230000004048 modification Effects 0.000 abstract 1
- 238000012986 modification Methods 0.000 abstract 1
- 235000019629 palatability Nutrition 0.000 abstract 1
- 235000015220 hamburgers Nutrition 0.000 description 19
- 239000004615 ingredient Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 15
- 238000004898 kneading Methods 0.000 description 10
- 235000019645 odor Nutrition 0.000 description 10
- 241000196324 Embryophyta Species 0.000 description 8
- 235000001014 amino acid Nutrition 0.000 description 8
- 229940024606 amino acid Drugs 0.000 description 8
- 235000011194 food seasoning agent Nutrition 0.000 description 8
- 239000002075 main ingredient Substances 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 238000011282 treatment Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 235000015277 pork Nutrition 0.000 description 6
- 241000238366 Cephalopoda Species 0.000 description 5
- 235000015278 beef Nutrition 0.000 description 5
- 230000018044 dehydration Effects 0.000 description 5
- 238000006297 dehydration reaction Methods 0.000 description 5
- 210000004185 liver Anatomy 0.000 description 5
- 210000004885 white matter Anatomy 0.000 description 5
- 241000287828 Gallus gallus Species 0.000 description 4
- XUJNEKJLAYXESH-REOHCLBHSA-N L-Cysteine Chemical compound SC[C@H](N)C(O)=O XUJNEKJLAYXESH-REOHCLBHSA-N 0.000 description 4
- LEVWYRKDKASIDU-IMJSIDKUSA-N L-cystine Chemical compound [O-]C(=O)[C@@H]([NH3+])CSSC[C@H]([NH3+])C([O-])=O LEVWYRKDKASIDU-IMJSIDKUSA-N 0.000 description 4
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 235000018417 cysteine Nutrition 0.000 description 4
- XUJNEKJLAYXESH-UHFFFAOYSA-N cysteine Natural products SCC(N)C(O)=O XUJNEKJLAYXESH-UHFFFAOYSA-N 0.000 description 4
- 229960003067 cystine Drugs 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 229930182817 methionine Natural products 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 210000000689 upper leg Anatomy 0.000 description 4
- 241000785681 Sander vitreus Species 0.000 description 3
- 235000021336 beef liver Nutrition 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 235000019688 fish Nutrition 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 238000012805 post-processing Methods 0.000 description 3
- 235000013594 poultry meat Nutrition 0.000 description 3
- 238000013441 quality evaluation Methods 0.000 description 3
- 235000019465 surimi Nutrition 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 2
- 239000003858 bile acid conjugate Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000012041 food component Nutrition 0.000 description 2
- 239000005417 food ingredient Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 244000291564 Allium cepa Species 0.000 description 1
- 235000002732 Allium cepa var. cepa Nutrition 0.000 description 1
- 241000972773 Aulopiformes Species 0.000 description 1
- 241000271566 Aves Species 0.000 description 1
- 241000252203 Clupea harengus Species 0.000 description 1
- 241000238557 Decapoda Species 0.000 description 1
- 241001313700 Gadus chalcogrammus Species 0.000 description 1
- 241000251511 Holothuroidea Species 0.000 description 1
- 206010020772 Hypertension Diseases 0.000 description 1
- 241000238413 Octopus Species 0.000 description 1
- 241000237502 Ostreidae Species 0.000 description 1
- 235000006089 Phaseolus angularis Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 241000206608 Pyropia tenera Species 0.000 description 1
- 241000269851 Sarda sarda Species 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 240000007098 Vigna angularis Species 0.000 description 1
- 235000010711 Vigna angularis Nutrition 0.000 description 1
- 235000005072 Vigna sesquipedalis Nutrition 0.000 description 1
- 244000090207 Vigna sesquipedalis Species 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 210000001557 animal structure Anatomy 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000008162 cooking oil Substances 0.000 description 1
- PXEDJBXQKAGXNJ-QTNFYWBSSA-L disodium L-glutamate Chemical compound [Na+].[Na+].[O-]C(=O)[C@@H](N)CCC([O-])=O PXEDJBXQKAGXNJ-QTNFYWBSSA-L 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000019514 herring Nutrition 0.000 description 1
- 235000021374 legumes Nutrition 0.000 description 1
- 235000013923 monosodium glutamate Nutrition 0.000 description 1
- 235000021278 navy bean Nutrition 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 235000020636 oyster Nutrition 0.000 description 1
- 235000021067 refined food Nutrition 0.000 description 1
- 235000019515 salmon Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000013580 sausages Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229940073490 sodium glutamate Drugs 0.000 description 1
- 235000019710 soybean protein Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- -1 taurine Chemical class 0.000 description 1
- 235000019587 texture Nutrition 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
Landscapes
- Beans For Foods Or Fodder (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
Description
【発明の詳細な説明】
3、発明の詳細な説明
〔産業上の利用分野〕
本発明は、肉と同様の組織および食感を育する蛋白質食
品葉材に関し、詳しくは、原料に由来する特有の臭いの
ない蛋白質食品素材に関し、さらに詳しくは、肉と同様
の組織および食感を有し、原料に由来する特有の臭いが
なく、含硫アミノ酸等の含硫が高い蛋白質食品素材を製
造する方法に関する。[Detailed Description of the Invention] 3. Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a protein food leaf material that develops a structure and texture similar to meat, and more specifically, Regarding the odor-free protein food material, more specifically, to produce a protein food material that has a structure and texture similar to meat, has no peculiar odor derived from raw materials, and has a high sulfur content such as sulfur-containing amino acids. Regarding the method.
本発明の食品素材は、牛肉または豚肉などの獣肉、およ
び鶏肉などの鳥肉と同様に使用することができ、特にこ
れらを使用する加工食品、たとえば、ハム、ソーセージ
、ハンバーグ、ミートボール、ギョーザ、ジャーキー風
食品またはシューマイなどの原料として使用することが
できる。The food material of the present invention can be used in the same way as animal meat such as beef or pork, and poultry meat such as chicken, and in particular processed foods using these, such as ham, sausage, hamburger steak, meatballs, gyoza, It can be used as an ingredient in jerky-like foods or shumai.
蛋白質の補給源としての肉の需要が増大し、植物蛋白質
の大豆蛋白質をm雄状に加工し、これを肉と類似の組織
とすることによって人造肉をつくることは古くから知ら
れている。The demand for meat as a source of protein has increased, and it has been known for a long time that artificial meat can be produced by processing soybean protein, a plant protein, into a male-like structure and making it into a tissue similar to that of meat.
一方において、エクストルーダーによって食品を加工す
る技術が開発され、膨化食品が広く製造されているが、
大豆2臼質もエクストルーダーによって加工し、肉と同
様の組織、外観および食感を有する蛋臼質食品累材を′
maすることが提案されている。(特開昭59 232
053号公報、特開昭60−241873号公報、特開
昭61−12254号公報および特開昭61−2545
7号公報)本発明者らは、エクストルーダーによる食品
の加工について研究を続けているが、含硫アミノ酸を多
く含む食品原料をエクストルーダーで処理しても、その
独特のにおいを完全に除去することができなく、また生
産された製品を単独で食品素材として用いてもその食感
が動物肉類の食感と大きく異なることを見出し、さらに
研究を続け、含硫アミノ酸を多く含む未利用動物蛋臼原
Sを脱脂大豆粉と混合し、エクストルーダーにおいて加
水しながら、混練りし、可塑化した後、押出すことによ
って、原料に特有のにおいがなく、肉と同様の組織およ
び食感を有する食品素材が得られることを見出し、これ
らの知見にもとづいて本発明に到達した。On the other hand, technology has been developed to process food using extruders, and puffed foods are widely produced.
Soybean 2 mortar is also processed using an extruder to produce a mortar food material with a structure, appearance and texture similar to meat.
It has been proposed to do ma. (JP-A-59-232
053, JP 60-241873, JP 61-12254, and JP 61-2545.
Publication No. 7) The present inventors have been continuing research on food processing using extruders, and have found that even when food raw materials containing a large amount of sulfur-containing amino acids are processed using an extruder, their unique odors are completely removed. Furthermore, they discovered that even when the produced product was used alone as a food ingredient, its texture was significantly different from that of animal meat.Further research was conducted to develop an unused animal protein containing a large amount of sulfur-containing amino acids. By mixing Usuhara S with defatted soybean flour, kneading it while adding water in an extruder, plasticizing it, and then extruding it, it has no odor peculiar to the raw material and has a structure and texture similar to meat. It was discovered that a food material could be obtained, and the present invention was achieved based on these findings.
本発明の目的は、原料に由来するにおいがなく、肉と同
様の組織および食感を有する食品素材を提供することに
あり、詳しくは、含硫アミノ酸を多く含む動植物原料か
ら、原料に由来するにおいがなく、肉と同様の組織およ
び食感を有する食品素材を提供することにある。The purpose of the present invention is to provide a food material that has no odor derived from raw materials and has a structure and texture similar to meat. To provide a food material that is odorless and has a structure and texture similar to meat.
本発明は、含硫アミノ酸のシスティン、シスチンまたは
メチオニン、含硫アミドスルホン酸のタウリン、および
抱合胆汁酸のタウロコール酸を多く含む動物迅白質を含
硫アミノ酸のシスティン、シスチンまたはメチオニンを
多く含む植物蛋白質と混合し、これをエクストルージョ
ン・クッキング処理して、動物蛋白質および植物蛋白質
を修飾することを特徴とする動植物復合蛋臼食品素材の
製造法である。The present invention uses animal white matter rich in the sulfur-containing amino acids cysteine, cystine, or methionine, the sulfur-containing amidosulfonic acid taurine, and the conjugated bile acid taurocholic acid, and plant proteins rich in the sulfur-containing amino acids cysteine, cystine, or methionine. This is a method for producing animal and plant conjugated protein food materials, which is characterized in that animal and plant proteins are modified by mixing with animal and plant proteins and subjecting the mixture to extrusion cooking.
本発明におけるエクストルージョン・クッキング処理は
二軸型同方向回転方式のエクストルーダーにおいて、原
ト混練りスクリュ一部分に水を圧入して、高温高圧加熱
を行ない、かっせん断変形を与えて動物2白質および植
物2白質を相互に修飾することができる。In the extrusion cooking process of the present invention, water is injected into a portion of the raw material kneading screw in a two-shaft co-rotating extruder, and the mixture is heated at high temperature and pressure to give shear deformation to the animal 2 white matter and Plant two white matter can be mutually modified.
本発明の動植物複合蛋白食品素せの製造において、動物
蛋白質は、家畜または家禽の内臓肉、または魚介類の頭
部肉または内臓肉を使用することができ、また植物蛋白
質は、脱脂大豆粉または紅藻酸を多く含む海藻類を使用
することができる。In the production of the animal and plant complex protein food ingredients of the present invention, the animal protein can be the organ meat of livestock or poultry, or the head meat or organ meat of seafood, and the vegetable protein can be defatted soybean flour or Seaweed containing a large amount of red algal acid can be used.
本発明によって肉の組織および食感を有し、原料に由来
する特異的なにおいがなく、また高血圧の予防に有効な
含硫アミノ酸を多含する動植物複合山口食品素材を製造
することができる。According to the present invention, it is possible to produce an animal and plant composite Yamaguchi food material that has the texture and texture of meat, does not have a specific odor derived from raw materials, and is rich in sulfur-containing amino acids that are effective in preventing hypertension.
本発明の動植物複合出口食品素材の製造において、動物
缶白質と植物蛋白質の混合は、ニーダ−またはらい潰機
のような混合装置を使用して行なわれ、この混合原料を
二軸型同方向回転方式のエクストルーダーに付設された
原料供給装置のホヅバーに入れ、毎分250〜500g
(好ましくは毎分300〜4001 )の供給量におい
てエクストルーダーのシリンダーに供給する。エクスト
ルーダーのシリンダーにセットするスクリューは、原′
Bm入スクリュー、原料混練りスクリュー、原料可塑化
スクリュー、原料せん断スクリューおよび製品吐出補助
スクリューの5つの部品を順次連結したスクリューを用
い、これらのスクリューの回転速度は50〜250 r
pm (好ましくは10.0−20Orpm )とす
る。In producing the animal and plant composite food material of the present invention, the canned animal white matter and plant protein are mixed using a mixing device such as a kneader or crusher, and the mixed raw material is rotated in the same direction on two shafts. 250 to 500g per minute by putting it into the feed bar of the raw material supply device attached to the extruder of the method.
(preferably 300 to 4001 m/min) into the cylinder of the extruder. The screw that is set in the cylinder of the extruder is
A screw that sequentially connects five parts: a Bm-containing screw, a raw material kneading screw, a raw material plasticizing screw, a raw material shearing screw, and a product discharge auxiliary screw is used, and the rotational speed of these screws is 50 to 250 r.
pm (preferably 10.0-20 Orpm).
エクストルーダーのシリンダー内におけるクヅキング温
度は、エクストルーダーのバレル内にセットした電熱線
および熱交換媒体などによるバレル内壁温度によって調
整される。The compressing temperature inside the cylinder of the extruder is adjusted by the temperature of the inner wall of the extruder using a heating wire and a heat exchange medium set inside the barrel of the extruder.
エクストルーダーの原料搬入スクリュ一部分のシリンダ
ー内壁温度は10〜25°C(好ましくは15〜209
C)にセットされ、原料供給ホヅバーから供給された混
合原料を原器混練りスクリューに搬送される。原′B混
練りスクリュ一部分のシリンダー内壁温度は70〜+o
o0c(好ましくは80〜90℃)にセットされるが、
この部分では、外部からバイブを通じて毎分20〜60
−(好ましくは30〜50−)の水がシリンダー内に圧
入され、この部分において混合原料と水が混合され、混
練りされて、次の原料可塑化スクリューに搬送される。The temperature of the inner wall of the cylinder at the part of the extruder's raw material loading screw is 10 to 25°C (preferably 15 to 20°C).
C), and the mixed raw materials supplied from the raw material supply hozbar are conveyed to the master kneading screw. The temperature of the cylinder inner wall of part of the Hara'B kneading screw is 70~+o.
It is set at o0c (preferably 80-90°C),
In this part, from the outside through the vibrator, 20 to 60
- (preferably 30 to 50) of water is forced into the cylinder, and in this part the mixed raw material and water are mixed, kneaded, and conveyed to the next raw material plasticizing screw.
原料混練りスクリュ一部分における加水条件および原料
の混練り作用は混合原料における動物蛋白質と植物蛋白
質のisにおいて本質的である。原料可塑化スクリュ一
部分のシリンダー内壁温度は120〜180℃(好まし
くは145〜165℃)にセットされ、水と混練りされ
た混合原料は、この部分において加熱されて加圧され、
動物田白質および植物蛋白質が修飾されて溶融し、可塑
化され、次の原料せん断スクリューに搬送される。原料
せん断スクリュ一部分のシリンダー内壁温度は160〜
190℃(好ましくは165〜185℃)にセットされ
、溶融し、可塑化され、修飾された混合原料は、この部
分においでせん断力が加えられて、次の製品吐出補助ス
クリューに搬送される。製品吐出補助スクリュ一部分の
シリンダー内壁温度は120〜1606C(好ましくは
140〜145℃)にセットされ、wa雄組織が形成さ
れ、溶融して可塑化した混合原料は、エクストルーダー
の先端に付設された吐出ダイかう押し出される。スクリ
ューの末端と吐出ダイの間のシリンダー内の圧力はlO
〜30 Ky / cri(好ましくは15〜25Kg
/cd)に調整される。吐出ダイは製品の形状または品
質により種々の形状のものを使用する供とができるが、
一般には孔径l〜31III11の孔が3〜6個設けら
れた紐状製品吐出ダイ、開口部の錫が10〜4Qm*、
開ロ部の厚さが1〜31Ill+の板状製品吐出ダイ、
および孔径10〜20朋の円柱状製品吐出ダイを使用す
ることができる。The water addition conditions and the kneading action of the raw materials in a portion of the raw material kneading screw are essential for the is of animal protein and vegetable protein in the mixed raw materials. The cylinder inner wall temperature of a portion of the raw material plasticizing screw is set at 120 to 180°C (preferably 145 to 165°C), and the mixed raw material kneaded with water is heated and pressurized in this portion.
Animal protein and plant proteins are modified, melted, plasticized, and transported to the next raw material shear screw. The temperature of the cylinder inner wall of a part of the raw material shear screw is 160~
The mixed raw material, which is set at 190°C (preferably 165-185°C), is melted, plasticized, and modified, is subjected to shearing force in this part and is conveyed to the next product discharge auxiliary screw. The temperature of the cylinder inner wall of a part of the product discharge auxiliary screw was set at 120 to 1606C (preferably 140 to 145C), and the wa male structure was formed, and the mixed raw material that had been melted and plasticized was attached to the tip of the extruder. It is extruded through the discharge die. The pressure inside the cylinder between the end of the screw and the discharge die is lO
~30 Ky/cri (preferably 15-25Kg
/cd). The discharge die can be of various shapes depending on the shape or quality of the product, but
Generally, a string-like product discharge die is provided with 3 to 6 holes with a hole diameter of l to 31III11, and the tin of the opening is 10 to 4Qm*.
A plate-shaped product discharge die with an opening thickness of 1 to 31Ill+,
A cylindrical product delivery die with a hole diameter of 10 to 20 mm can also be used.
混合原料がシリンダー内に供給され、製品として吐出さ
れるまでの間の混合原料のシリンダー内の滞沼時間は1
〜5分(好ましくは1〜3分)である。The residence time of the mixed raw material in the cylinder from when the mixed raw material is supplied into the cylinder until it is discharged as a product is 1.
-5 minutes (preferably 1-3 minutes).
吐出ダイから吐出された製品は、製品の用途により腫々
の処理をされる。たとえば、製品をひき肉様の原材料と
する場合は、前記の紐状製品吐出ダイより吐出し、吐出
ダイの直後に設置したプロペラ状カッターにより2〜5
龍に切断し、ジャーキー風食品の原材料とする場合は、
前記の板状製品ダイより吐出し、その後に上下で回転す
るロールの間に導き、圧延して表面をならした後、ギロ
チンカッターにより70〜100朋程度の長さのシート
状にカットするなどの処理を行なう。The product discharged from the discharge die is subjected to various treatments depending on the use of the product. For example, when the product is a minced meat-like raw material, it is discharged from the above-mentioned string-like product discharge die, and then cut into two to five
If you want to cut it into dragon pieces and use it as a raw material for jerky-like food,
The plate-shaped product is discharged from the die, then guided between upper and lower rotating rolls, rolled to smooth the surface, and then cut into sheets with a length of about 70 to 100 mm using a guillotine cutter. Process.
吐出後の製品の水分値は、製品の用途により異なるが、
一般には20〜30%程度である。製品の貯蔵その他に
より乾燥を要する場合は、熱風乾燥機またはトンネル乾
燥機などの乾燥機によって、水分値を20±2%程度に
乾燥することができる。The moisture value of the product after dispensing varies depending on the product's use, but
Generally, it is about 20 to 30%. If drying is required for product storage or other reasons, the product can be dried to a moisture content of approximately 20±2% using a dryer such as a hot air dryer or a tunnel dryer.
このようにして得られた製品は、必要に応じて、水に浸
漬して水戻しした後、適度に脱水して昧付し、ハンバー
グ、シューマイ、ギョーザ、肉だんご、つくだに、ジャ
ーキー風食品またはスライスハム風食品等の原材料とし
て広範囲の用途に使用することができる。The products obtained in this way can be immersed in water to reconstitute the water, then dehydrated and seasoned as necessary to produce hamburgers, shumai, gyoza, meat dumplings, tsukudani, and jerky-like foods. Alternatively, it can be used in a wide range of applications as a raw material for sliced ham-like foods.
本発明のWjJ植物複合蛋日食山口材の製造における植
物蛋白質は、システィン、シスチンまたはメチオニンな
どの含硫アミノ酸を含む大豆、いんげん豆、えんどうま
たはあずき等の植物種子蛋白の豆類粉、脱脂粉、グリツ
ジ、濃縮函白または分酷出臼を使用することができる。The plant proteins used in the production of the WjJ plant composite protein solar eclipse material of the present invention include legume flour, defatted powder of plant seed proteins such as soybean, kidney bean, pea, or azuki beans containing sulfur-containing amino acids such as cysteine, cystine, or methionine; Gritsushi, concentrated box white or thickened mills can be used.
動物蛋白質は、システィン、シスチンまたはメチオニン
などの含硫アミノ酸およびタウリンのような含硫アミド
スルホン酸、抱合胆汁酸の一つのタウロコール酸を多く
含む原料、たとえば、牛肝臓、にわとり肝臓、豚肝臓、
またはその他の臓器肉、またまぐろ、かつお、さけ、に
しん等の魚の頭部肉および臓物、いか、たこ、なまこ、
かき、しはえびわよびかに肉および臓器肉を使用するこ
とができ、さらに植物質は、タウリン島導体の紅藻酸を
含むつのまた、てんぐさ、あさくさのりおよびひじき等
を使用することができる。Animal proteins include raw materials containing a large amount of sulfur-containing amino acids such as cysteine, cystine, or methionine, sulfur-containing amidosulfonic acids such as taurine, and taurocholic acid, a conjugated bile acid, such as beef liver, chicken liver, pig liver,
or other organ meat, head meat and offal of fish such as tuna, bonito, salmon, herring, squid, octopus, sea cucumber,
Oysters, shrimp, crab meat and organ meat can be used.Furthermore, as vegetable matter, vegetables containing red algae acid, which is a taurine island conductor, can be used, such as tengusa, asakusanori, and hijiki. Can be done.
これらの原料のうちの動物蛋白質の大部分のものは、こ
れまでに特異的な臭いなどにより利用されていなかった
ものであるが、本発明により利用することができる。Among these raw materials, most of the animal proteins have not been used until now due to their unique odors, but they can be used according to the present invention.
動物工白質と81物蛋白質は重量比においてl:9〜5
:5の範囲の混合比率において使用するが、これらの−
間または二種以上を組合せて使用することもできる。The weight ratio of animal engineered white matter and 81 proteins is 1:9 to 5.
: Used at a mixing ratio in the range of 5, but these -
It is also possible to use a combination of two or more kinds.
本発明の動植物複合蛋白食品素材の製造において、調味
料、香辛料、獣鳥魚肉ペースト、卵汁および食用油脂な
どを混合原料に加えることができる。In producing the animal and plant composite protein food material of the present invention, seasonings, spices, animal, bird, and fish meat pastes, egg juice, edible oils, and the like can be added to the mixed raw materials.
以下において本発明の実施の一例を挙げて、本発明をさ
らに詳しく説明する。The present invention will be explained in more detail below by giving an example of implementing the present invention.
実施例!
(1)原料の前処理
下記の分析値を有する鶏肝臓肉をひき肉処理用チョッパ
ーにかけ、孔径2Rmのプレートを通過させて得た鶏肝
臓肉6.0Kg(30%(重量)〕および脱脂大豆粉〔
30メツシュ通過:90%(重量)、100メツシユ通
過:50%(重量) ) 14.0Kg〔70%(重量
)〕を混合し、得られた混合物を、底面に撹拌羽根をセ
ットした混合粉砕機にかけ、撹拌羽根を300 rp+
*において回転しながら5分間混合した。混合原器の水
分値は28.5%であった。Example! (1) Pretreatment of raw materials Chicken liver meat having the following analysis values was passed through a chopper for minced meat processing, and passed through a plate with a hole diameter of 2Rm to obtain 6.0 kg (30% (weight)) of chicken liver meat and defatted soybean flour. [
Passing through 30 meshes: 90% (weight), passing through 100 meshes: 50% (weight) and stir the stirring blade at 300 rp+
* Mixed for 5 minutes while rotating. The moisture value of the mixed prototype was 28.5%.
(以下余白)
(原料の分析値)
(2)製造装置とエクストルージョン・クッキング処理
の条件
(2−1)W造装置
二軸型同方向回転方式のユニバーサル・フープ・エクス
トルーダーKEt−a5(幸和工業(株)製〕a)スク
リューの長さ:690鷹鳳
b)シリンダーの内径=46龍
c)L/D:15
d)ダイ (ノズル):
開孔数= 6ケ
孔径:2.5龍
開口の深さ= 33B
(2−2)エクストル−シロン・クツキング処理の条件
a)スクリュースピード: 200 rpmb)原料供
給量:34CJ/l/分
C)原料に対する加水量:40mjl/分(原料投入直
後に水注入装置でシリンダー内に注入)
d)シリンダー内壁温度と圧カニ
原料搬入スクリュー付近(原料投入口付近)の温度:1
5〜2o0c
原料混練りスクリュー付近(原料がスクリューによって
シリンダー内に200龍程度搬入された付近)の温度:
85〜90℃
原料可塑化スクリュー付近(原器がスクリュ−によって
シリンダー内に430zmfi度搬入された付近)の温
度=150〜160℃
原料せん断スクリュー付近(原料がスクリューによって
シリンダー内に600朋程度搬入された付近)の温度:
170〜180°C製品吐出補助スクリュー付近(スク
リュー末端と製品ダイとの間)の温度=130〜140
9Cスクリュー末端付近のシリンダー内圧カニll〜1
3に9/cII
(3)エクストルーダーより吐出した製品のt1vtf
rエクストルーダーの末端にセットしたダイより吐出し
た製品は、ダイの面に平行に回転するように付設したプ
ロペラカッターを毎分980回転して、製品を2〜5朋
の長さにカットして受器に取り出した。その水分含有量
は26〜27%(重量)であった。(Left below) (Raw material analysis values) (2) Manufacturing equipment and extrusion/cooking processing conditions (2-1) Double-shaft co-rotating universal hoop extruder KEt-a5 (Success) Manufactured by Wa Kogyo Co., Ltd. a) Screw length: 690 Takaho b) Cylinder inner diameter = 46 Ryu c) L/D: 15 d) Die (nozzle): Number of openings = 6 Hole diameter: 2.5 Depth of dragon opening = 33B (2-2) Conditions for Xtru-Silon Shoeking treatment a) Screw speed: 200 rpmb) Raw material supply rate: 34 CJ/l/min C) Amount of water added to raw material: 40 mjl/min (raw material input Immediately after, inject into the cylinder using a water injection device) d) Cylinder inner wall temperature and temperature near pressure crab raw material delivery screw (near raw material input port): 1
5~2o0c Temperature near the raw material kneading screw (near where the raw material is brought into the cylinder by the screw for about 200 meters):
85-90°C Temperature near the raw material plasticizing screw (near where the prototype was carried into the cylinder by the screw for about 430mm) = 150-160°C Near the raw material shearing screw (the raw material was carried into the cylinder by the screw for about 600mm) Temperature in the vicinity of
170-180°C Temperature near the product discharge auxiliary screw (between the end of the screw and the product die) = 130-140
Cylinder internal pressure near the end of the 9C screw ~1
3 to 9/cII (3) t1vtf of the product discharged from the extruder
The product discharged from the die set at the end of the extruder is cut into 2 to 5 mm lengths using a propeller cutter attached to rotate parallel to the die surface at 980 revolutions per minute. I took it out into a receiver. Its moisture content was 26-27% (by weight).
(4)製品の後処理および品質の評価
カットした製品を80℃±3°Cの乾燥機に入れ、60
分間乾熾して、乾6製品〔水分含有量:20±2%(重
量))19.2に9を得た。(4) Product post-processing and quality evaluation Place the cut products in a dryer at 80°C ± 3°C, and
After drying for a minute, a dry 6 product [moisture content: 20±2% (weight)] 19.2 to 9 was obtained.
この乾燥製品200gを取り、これを1jcI Kグに
30分間浸漬した後、遠心脱水機を用いて脱水し、水分
含有量を50.2%(重量)とし、その組織を官能的に
検査した。200 g of this dried product was taken, immersed in 1jcI Kg for 30 minutes, dehydrated using a centrifugal dehydrator to a water content of 50.2% (by weight), and the tissue was sensually examined.
その結果を、脱脂大豆粉単独の原料を前記と同様に処理
したものと比較したが、実施例1の製品は、脱脂大豆粉
単独のものよりも獣肉の組織に近く、原料の異臭の感じ
られないものであった。The results were compared with those made using defatted soybean flour alone, which was processed in the same manner as described above. It was something that didn't exist.
(5)ハンバーグ素材としての利用
実施例1の製品、脱脂大豆粉単独を実施例Iと同様のエ
クストルージヨン・クツキング処理をした製品および豚
ヒレ肉を原料として、ハンバーグステーキをつくり、そ
の品質を評価した。(5) Use as a hamburger material A hamburger steak was made using the product of Example 1, a product in which defatted soybean flour alone was subjected to the same extrusion and cooking process as in Example I, and pork fillet as raw materials, and its quality was evaluated. evaluated.
(5−1)原料およびその予備処理
(5−1−A)実施例1の製品:
実施例1の乾燥製品300gを水1.5 K9に30分
間浸漬し、これを綿布に包み、遠心脱水機で5分間脱水
した。(5-1) Raw materials and their preliminary treatment (5-1-A) Product of Example 1: 300 g of the dried product of Example 1 was immersed in 1.5 K9 water for 30 minutes, wrapped in cotton cloth, and centrifugally dehydrated. Dehydrated in a machine for 5 minutes.
脱水後の重量は486Iであって、その300 Fを取
り、これをハンバーグ素材とした。The weight after dehydration was 486 I, and 300 F of it was taken and used as a hamburger material.
(5−1−8)脱脂大豆粉単独を実施例1と同様のエク
ストルージョン・クッキン
グ処理をして得た乾燥製品〔水分
含有量:20%(重量)〕二
二の乾燥製品300yを水1.5Kgに30分間浸漬し
、これをm布に包み、遠心脱水機で5分間脱水した。(5-1-8) Dry product obtained by subjecting defatted soybean flour alone to the same extrusion cooking process as in Example 1 [moisture content: 20% (weight)] 300 y of the dried product of Niji was added to 1 part of water. .5Kg for 30 minutes, wrapped in M cloth, and dehydrated for 5 minutes in a centrifugal dehydrator.
脱水後の重量は519 gであって、その300gを取
り、これをハンバーグ素材とした。The weight after dehydration was 519 g, and 300 g of it was taken and used as a hamburger material.
(5−1−C)豚ヒレ肉
市販品を使用し、予備処理は行なわなかったが、水分含
有量が多いので、480gをハンバーグ素材とした。(5-1-C) A commercially available pork fillet was used. Although no pretreatment was performed, 480 g of pork fillet was used as a hamburger material since it had a high water content.
(以下余白)
(5−3)ハンバーグの調製
上記の(5−2)の原料を各試験区毎に混練りし、この
混練り品各609をサランシートに取り、それぞれを各
金型(径:6(1jIl+、高さ:12朋)に入れて手
圧整形し、それぞれを電子レンジに入れ、中心温度が8
0℃になるまで加熱して凝固し、ハンバーグ620個を
得た。(Leaving space below) (5-3) Preparation of hamburger The raw materials in (5-2) above are kneaded for each test area, each of the kneaded products (609) is placed on a saran sheet, and each mold (diameter :6 (1jIl+, height: 12m), shape by hand, and put each in the microwave until the center temperature is 8.
The mixture was heated to 0° C. to solidify, yielding 620 hamburgers.
(5−4)加熱凝固ハンバーグの焙焼と試食テスト
上記(5−3)の加熱凝固ハンバーグを20℃に1時間
保持した後、フライパン上に食用油を塗布し、180℃
に熱した中で加熱凝固して保持したハンバーグの表裏両
面に軽い焦げ目がつく程度に焙焼し、40″Gの温蔵庫
に保持した。(5-4) Roasting and tasting test of heat-coagulated hamburger steak After holding the heat-coagulated hamburger steak from (5-3) above at 20°C for 1 hour, apply cooking oil on a frying pan and heat to 180°C.
The hamburger steak was coagulated and held in a heated oven, and then roasted to the extent that both the front and back sides were lightly browned, and the hamburger steak was held in a 40″G warmer.
この焙焼ハンバーグを各区とも1個ずつ取り出し、パネ
ラ−15名(男子ニア名、女子8名)によるパネルテス
トを実施した。One roasted hamburger steak was taken from each area and a panel test was conducted by 15 panelists (male near-name, 8 female).
(5−5)パネルテストの結果 パネルテストの結果は、次のとおりであった。(5-5) Panel test results The results of the panel test were as follows.
上記の結果によると、脱脂大豆粉単独の主原料をエクス
トルージ!ン・クツキング処理したものは、いずれのテ
スト項目においても有意に評価されなかったが、試験区
−1の実施例1の主原料のハンバーグおよび試験区−3
の啄ヒレ肉の主原料のハンバーグの間には有意の差はみ
られず、実施例1の製品はハンバーグの素材としては、
豚ヒレ実施例2
(1)原料の前処理
下記の分析値を有する牛肝臓肉をひき肉処理用チョッパ
ーにかけ、孔径2龍のプレートを通過させて得た牛肝臓
肉6.OK9 (3Q%(重量)〕および脱脂大豆粉(
30メツシュ通過:90%、100メツシュ通過=50
%) 14.OK9 (70%(重量)〕を混合し、
得られた混合物を、底面に撹拌羽根をセットした混合粉
砕機にかけ、撹拌羽根を300rpmにおいて回転しな
がら5分間混合した。混合原料の水分値は29.2%で
あった。According to the above results, extrusion of the main ingredient of defatted soybean flour alone! The hamburger steaks that had been subjected to the cooking process were not significantly evaluated in any of the test items, but the hamburgers used as the main ingredient in Example 1 in Test Group-1 and the hamburger steaks in Test Group-3
There was no significant difference between the hamburger steaks, which are the main raw materials for fillet meat, and the product of Example 1 was the best as a hamburger material.
Pork fillet Example 2 (1) Pretreatment of raw materials Beef liver meat having the following analytical values was passed through a minced meat processing chopper and passed through a plate with a hole diameter of 2. OK9 (3Q% (weight)) and defatted soybean flour (
Passing 30 meshes: 90%, passing 100 meshes = 50
%) 14. Mix OK9 (70% (weight)),
The resulting mixture was applied to a mixing pulverizer with a stirring blade set on the bottom, and mixed for 5 minutes while rotating the stirring blade at 300 rpm. The moisture value of the mixed raw material was 29.2%.
(以下余白)
(原料の分析値)
(2)製造装置とエクストルージョン・クッキング処理
の条件
(2−1)製造装置
二軸型同方向回転方式のユニバーサル・ツース・エクス
トルーダーKEI −45型〔幸和工業(株)製〕
a)スクリューの長さ:690s+s+b)シリンダー
の内径:46朋
e)L/D:15
d)ダイ (ノズル):
開口部の、長さ:35j+m
開口部の厚さ: 2朋
開口の深さ=101順
(2−2)エクストルージョン・クッキング処理の条件
a)スクリュースピード: 200 rpmb)原料供
給量:360J7/分
C)原料に対する加水量:46mJ/分(原料投入直後
に水注入装置でシリンダーに注入)
d)シリンダー内壁温度と圧カニ
原料搬入スクリュー付近(原料投入口付近)の温度:1
5〜20°C
原a混練りスクリュー付近(原料がスクリューによって
シリンダー内に200mm程度搬入された付近)の温度
二80〜886C
原料可塑化スクリュー付近(原料がスクリューによって
シリンダー内に430U程度搬入された付近)の温度:
145〜155℃
原料せん断スクリュー付近(原料がスクリューによって
シリンダー内に60011IK程度搬入された付近)の
温度:165〜178°C製品吐出補助スクリュー付近
(スクリュー末端と製品ダイとの間)の温度:130〜
140℃スクリュー末端付近のシリンダー内圧力=18
〜2oKg/crA
(3)エクストルーダーより吐出した製品の切断エクス
トルーダーのダイかう幅35R11、厚さ21の帯状に
吐出した製品を上下に配置されたロールの間に導き、圧
延して表面の凹凸をならし、さらにギロチンカツターに
導き、70順程度の長さ、こカットして、平板状の製品
〔38±2順(幅)×2.5±0.2朋(厚さ)×70
±3朋(長さ)〕を受器に取り出した。製品の水分含有
量は23±2%(重量)であった。(Left below) (Raw material analysis values) (2) Manufacturing equipment and extrusion/cooking processing conditions (2-1) Manufacturing equipment Universal tooth extruder KEI-45 model with two shafts and co-rotating system Manufactured by Wa Kogyo Co., Ltd.] a) Length of screw: 690s+s+b) Inner diameter of cylinder: 46mm e) L/D: 15 d) Die (nozzle): Length of opening: 35j+m Thickness of opening: 2. Depth of opening = 101 order (2-2) Conditions for extrusion/cooking treatment a) Screw speed: 200 rpmb) Amount of raw material supplied: 360 J7/min C) Amount of water added to the raw material: 46 mJ/min (immediately after inputting the raw material d) Cylinder inner wall temperature and temperature near pressure crab raw material loading screw (near raw material input port): 1
5-20°C Temperature near the raw material kneading screw (around 200mm of raw material was carried into the cylinder by the screw) 280-886°C Near raw material plasticizing screw (about 430U of raw material was transported into the cylinder by the screw) nearby) temperature:
145-155°C Temperature near the raw material shearing screw (near where the raw material is carried into the cylinder by the screw at about 60011K): 165-178°C Temperature near the product discharge auxiliary screw (between the end of the screw and the product die): 130 ~
140℃Cylinder pressure near the end of the screw = 18
~2oKg/crA (3) Cutting of the product discharged from the extruder The product discharged from the extruder die in a strip shape with a width of 35R11 and a thickness of 21 mm is guided between rolls arranged above and below, and rolled to remove unevenness on the surface. Smooth it, then guide it to a guillotine cutter and cut it to a length of about 70mm to make a flat product [38±2mm (width) x 2.5±0.2mm (thickness) x 70mm]
±3 mm (length)] was taken out into a receiver. The moisture content of the product was 23±2% (by weight).
(4)製品の後処理および品質の評価
平板状の製品を80℃±3 ’Cの乾燥機に入れ、60
分間乾燥して、乾燥製品〔水分含有量:20±2%(重
量) ) 19.3Kgを慢だ。(4) Product post-processing and quality evaluation Place the plate-shaped product in a dryer at 80°C ± 3'C.
After drying for minutes, the dried product (moisture content: 20±2% (weight)) weighed 19.3 kg.
この乾Mh製品200.9を取り、これを水IKgに3
0分間浸漬した後、遠心脱水機を用いて脱水し、水分含
有量を5O−596(重量)とし、その組織を官能的に
検査した。Take 200.9 of this dry Mh product and add 3 kg of this to IKg of water.
After being immersed for 0 minutes, it was dehydrated using a centrifugal dehydrator to have a water content of 50-596 (by weight), and the tissue was examined sensually.
その結果を、脱脂大豆ji3)m独の原料を同様に処理
したものと比較したが、実施例2の製品は脱脂大豆粉単
独の製品よりも獣肉の組織に近く、原料の異臭の感じら
れないものであった。The results were compared with those made using defatted soybean powder, which was processed in the same way, and found that the product of Example 2 was closer to the texture of animal meat than the product made from defatted soybean flour alone, and no off-flavors from the raw material were felt. It was something.
(5)ジャーキー風食品素材としての利用実施例2の製
品および下記の対照食品素材を原料として、ジャーキー
風食品をつくり、その品質を評価した。(5) Use as a jerky-like food material A jerky-like food was prepared using the product of Example 2 and the following control food material as raw materials, and its quality was evaluated.
(5−1)原料
(5−1−A)実施例2の製品
(5−1−8)対照−■
脱脂大豆粉単独を実施例2と同様にエクストルージョン
・クッキング処理をして、対照−■の食品素材とした。(5-1) Raw materials (5-1-A) Product of Example 2 (5-1-8) Control - ■ Defatted soybean flour alone was subjected to extrusion cooking treatment in the same manner as in Example 2, and control - ■It was used as a food material.
(5−1−C)対照−■
脱脂大豆粉70%(N量)および牛モモひき肉30%(
重量)の混合原料を実施例2と同様にエクストルージョ
ン・クッキング処理をして、対照−■の食品素材とした
。対照−■は実施例2の製品が牛モモ肉に近づいたこと
を示す。(5-1-C) Control - ■ Defatted soybean flour 70% (N amount) and ground beef thigh 30% (
The mixed raw material (weight) was subjected to extrusion cooking treatment in the same manner as in Example 2, and was used as a control-■ food material. Control-■ indicates that the product of Example 2 approached beef thigh meat.
(5−2)調味液の調製
(以下余白)
(調味液原料の配合割合)
上記の調味液原料の混合物を撹拌しなから況とう点まで
加熱した径、30’(まで冷却し、これを2 K9ずつ
に分割して調味液とした。(5-2) Preparation of seasoning liquid (blank below) (Blending ratio of seasoning liquid raw materials) The above mixture of seasoning liquid raw materials was heated to a boiling point without stirring, then cooled to a diameter of 30' ( It was divided into 2K9 pieces and used as a seasoning liquid.
(5−3)ジャーキー風食品の調製
層1500 gを取り、これを調味液2Kgに60分間
浸漬した後、これをi!i!布袋に入れ、遠心脱水機に
5分間かけて余分の調味液を除去した。(5-3) Take 1500 g of the preparation layer of the jerky-like food, soak it in 2 kg of seasoning liquid for 60 minutes, and then add it to i! i! The mixture was placed in a cloth bag and placed in a centrifugal dehydrator for 5 minutes to remove excess seasoning liquid.
余分の調味料を除去したものを電子レンジ(出カニ 2
450メガヘルツ)に入れ、30分間乾燥して、ジャー
キー風食品とした。Remove excess seasonings and microwave (dukani 2)
450 MHz) and dried for 30 minutes to produce a jerky-like food.
(5−4)ジャーキー風食品の水分(%)および(5−
5)ジャーキー風食品の試食テスト上記の(5−3)で
得たジャーキー風食品の各区から2校ずつ取り、1組と
し、これを15組用意し、パネラ−15名(男子:8名
、女子ニア名)によるパネルテストを実施した。(5-4) Moisture (%) of jerky-like food and (5-
5) Tasting test of jerky-style food Two schools were taken from each district of the jerky-style food obtained in (5-3) above to form one group, and 15 groups were prepared, with 15 panelists (male: 8 people, A panel test was conducted using female near names.
パネルテストの結果は次のとおりであった。The results of the panel test were as follows.
上記の結果によると、脱脂大豆粉単独を原料とする対照
■は他の2つ(実施例2および対照■)に比べて、組織
、香味、臭気および異和感の総べてにおいて留意に劣る
が、実施例2 (牛肝臓肉混入)と対照■(牛モモ肉混
入)との間にWMの差のないことがわかる。According to the above results, control ■ made from defatted soybean flour alone is inferior to the other two (Example 2 and control ■) in all aspects of texture, flavor, odor, and strangeness. However, it can be seen that there is no difference in WM between Example 2 (containing beef liver meat) and Control ■ (containing beef thigh meat).
このことから、脱脂大豆粉との混合物の形においてエク
ストルージョン・クッキング処理をすることは、ジャー
キー風食品のm製において、生肝IMfR1を牛モモ肉
と同等のものに改質することができることがわかる。This suggests that extrusion cooking in the form of a mixture with defatted soybean flour can modify raw liver IMfR1 into something equivalent to beef thigh meat in the production of jerky-like foods. Recognize.
実施例3
(1)原料の前処理
下記の分析値を有するまぐろの頭部肉の冷凍品を解凍し
た後、ひき肉処理用チョッパーにかけ、孔径2闘のプレ
ートを通過させて、まぐろの頭部肉を調製した。Example 3 (1) Pretreatment of raw materials After thawing frozen tuna head meat having the following analytical values, it was passed through a minced meat processing chopper and passed through a plate with a hole diameter of 2 to obtain tuna head meat. was prepared.
下記の分析値を有するいかの内臓肉の冷凍品を、前記の
まぐろの頭部肉と同様にして、いかの内臓肉を調製した
。Squid organ meat was prepared from frozen squid organ meat having the following analytical values in the same manner as the tuna head meat described above.
下記の分析値を留する脱脂大豆粉〔30メツシュ通過:
90%(重量) 、+00メツシュ通過:50%(重量
) ) 13.OK9 (65%(重量)〕に上記の
まぐろの頭部肉6.OK9 (3o96(重量)〕およ
び上記のいかのPg臓肉1.0匈〔5%(重量)〕を加
え、混合し、得られた混合物を底部に撹拌羽根をセット
した混合粉砕機にかけ、撹拌羽根を300rp+aにお
いて回転しながら5分間混合した。混合原料の水分値は
27.8%であった。Defatted soybean flour containing the following analytical values [passed through 30 meshes:
90% (weight), +00 mesh passing: 50% (weight)) 13. Add the above tuna head meat 6.OK9 (3o96 (weight)) and the above squid Pg organ meat 1.0 tons [5% (weight)] to OK9 (65% (weight)) and mix, The resulting mixture was applied to a mixing pulverizer with a stirring blade set at the bottom and mixed for 5 minutes while rotating the stirring blade at 300 rpm+a.The moisture value of the mixed raw material was 27.8%.
(原料の分析値)
(2)Wa装置とエクストルージョン・クッキング処理
の条件
(2−+)製造装置
二軸型同方向回転方式のユニバーサル・ツース・エクス
トル−ダーKEI −45型〔幸和工M(株ンa)スク
リューの長さ:69o鵡
b)シリンダーの内径=46IIjI
c)1./D:15
d)ダイ (ノズル):
開口数=6ケ
孔径:1.5m
開口の深さ=33B
(2−2)エクストルージョン・クッキング処理の条件
a)スクリュースピード: 180 rpmb)原料供
給量: 320 /l /分C)原料に対する
加水量:32−7分
(原料投入直後に水注入装置でシリンダー内に注入)
d)シリンダー内壁温度と圧カニ
原料搬入スクリュー付近(原料投入口付近)の温度:1
3〜18℃
原B混練りスクリュー付近(原料がスクリューによって
シリンダー内に200 j1m程度搬入された付近)の
温度:80〜85℃
原料可塑化スクリュー付近く原料がスクリューによって
シリンダー内に430 j111程度搬入された付近)
の温度: 150〜160 ’C原料せん断
スクリュー付近(原料がスクリューによってシリンダー
内に600 H程度搬入された付近)の温度:
165〜175°C製品吐出補助スクリュー付近(
スクリュー末端と製品押出ダイとの間)の温度:
125〜135℃
スクリュー末端付近のシリンダー内圧カニ7〜8 K9
/d
(3)エクストルーダーより吐出した製品の切断エクス
トルーダーより吐出した6本の線状物を上下−組のロー
ルに導き、軽く圧して引張り、それによってエクストル
ーダーからの吐出を助け、これをロールの後にセットし
たギロチンカッターで長さlO〜15IIIIIにカッ
トして受器に取り出した。(Raw material analysis values) (2) Wa equipment and extrusion/cooking processing conditions (2-+) Production equipment Universal tooth extruder KEI-45 model with two-shaft co-rotating system [Kowako M Co., Ltd. a) Length of screw: 69 degrees b) Inner diameter of cylinder = 46 II c) 1. /D: 15 d) Die (nozzle): Number of openings = 6 Hole diameter: 1.5m Opening depth = 33B (2-2) Conditions for extrusion/cooking treatment a) Screw speed: 180 rpmb) Raw material supply amount : 320/l/min C) Amount of water added to the raw material: 32-7 minutes (injected into the cylinder with a water injection device immediately after inputting the raw material) d) Cylinder inner wall temperature and pressure crab raw material loading screw area (near the raw material input port) Temperature: 1
3 to 18℃ Temperature near the raw material B kneading screw (near where the raw material is carried into the cylinder by the screw approximately 200 m): 80 to 85°C Near the raw material plasticizing screw the raw material is carried into the cylinder by the screw approximately 430 m (near the area)
Temperature: 150-160'C Temperature near the raw material shear screw (near where the raw material is carried into the cylinder by the screw at about 600 H):
165-175°C near the product discharge auxiliary screw (
Temperature between the screw end and the product extrusion die: 125-135°C Cylinder internal pressure near the screw end 7-8 K9
/d (3) Cutting the product discharged from the extruder The six linear objects discharged from the extruder are guided to an upper and lower set of rolls, and are lightly pressed and pulled, thereby helping the product to be discharged from the extruder and cutting it. It was cut into lengths of 10 to 15III using a guillotine cutter set after the roll and taken out into a receiver.
その水分含有量は25〜26%(重量)であった。Its water content was 25-26% (by weight).
(4)製品の後処理および品質の評価
カットした製品を5o0c±3°Cの乾燥機に入れ、6
0分間熱風乾燥して、乾Q製品〔水分含有量=20±2
%(重量) ) 18.7Kgを得た。(4) Product post-processing and quality evaluation Place the cut products in a dryer at 5°C ± 3°C, and
Dry with hot air for 0 minutes to obtain a dry Q product [moisture content = 20 ± 2
% (weight)) 18.7Kg was obtained.
この乾燥製品200gを取り、これを水I K9に30
分間浸漬した後、遠心脱水機を用いて脱水し、水分含有
量を49.8%(重量)とし、その組織を官能的に検査
した。Take 200g of this dry product and add it to 30g of water.
After soaking for a minute, the tissue was dehydrated using a centrifugal dehydrator to reach a water content of 49.8% (by weight), and the tissue was examined sensually.
その結果を、脱脂大豆粉単独の原料、および脱脂大豆粉
65%(重量)ならびにすけとうだらすり身35%(重
量)゛の混合原料をそれぞれ実施例3と同様に処理した
ものと比較したが、実施例3の製品は、脱脂大豆粉−す
けとうだらすり身混合原料の製品よりも組織が優れてお
り、また脱脂大豆粉単独の製品よりも獣鳥間の組織に近
く、好ましいものであって、魚臭およびいかの内臓臭は
全く感じられなかった。The results were compared with the raw material of defatted soybean flour alone and the mixed raw material of 65% (by weight) of defatted soybean flour and 35% (by weight) of walleye surimi, which were treated in the same manner as in Example 3. The product of Example 3 has a better texture than a product made from a mixture of defatted soybean flour and walleye surimi, and is closer to the texture of animals and birds than a product made from defatted soybean flour alone, which is preferable. No fish odor or squid internal odor was detected at all.
(5)シューマイの具材としての利用
実施例3の製品および下記の対照食品素材を原料として
、シューマイをつくり、その品質を評価した。(5) Use as ingredients for Shumai Shumai was made using the product of Example 3 and the following control food materials as raw materials, and its quality was evaluated.
(5−1)シューマイ具材の主原料
(5−1−A)実施例3の製品
(5−l−B)対照−■
脱脂大豆粉単独の原料を実施例3と同様にエクストルー
ジョン・クッキング処理をして、対11fJ −■のシ
ューマイ具材の主原料とした。(5-1) Main raw material for shumai ingredients (5-1-A) Product of Example 3 (5-l-B) Control - ■ Extrusion cooking of defatted soybean flour alone in the same manner as in Example 3 It was treated and used as the main raw material for Shumai ingredients of 11 fJ -■.
(5−1−C)対照−■
脱脂大豆粉65%(重量)およびすけとうだらすり身3
5%(重量)の混合原料を実施例3七同棲にエクストル
ージョン・クッキング処理をして、対照−■のシューマ
イ具材の主原料とした。(5-1-C) Control - ■ Defatted soybean flour 65% (weight) and walleye surimi 3
5% (by weight) of the mixed raw material was subjected to extrusion cooking treatment in Example 3 and used as the main raw material for the Shumai filling of Control-■.
(5−2)シューマイのvs製
(シューマイ具材の副原卦)
玉ねぎのみじん切り 300.9豚脂
3og
肉エキスペースト 50g小麦澱粉
709正曲 1
0g
抄着 10g
グルタミン酸ソーダ 5gホワイトベツ
バー 5g実厖例3の製品300 J
を取り、これを水1.5に9に30分間浸漬し、これを
綿布に包んで5分間脱水した。脱水後の重量は475g
であった。これに上記のシューマイ具材の副原料および
温水(35’C)20gを加え、よく混合して、シュー
マイ具材とした。(5-2) Shumai vs. made (substitute for Shumai ingredients) Chopped onions 300.9 Pork fat
3og meat extract paste 50g wheat starch
709 regular song 1
0g Separation 10g Sodium glutamate 5g White Bethuber 5g Sample 3 product 300 J
This was soaked in 1.5 to 9 parts of water for 30 minutes, wrapped in cotton cloth and dehydrated for 5 minutes. Weight after dehydration is 475g
Met. The above-mentioned auxiliary raw materials for Shumai ingredients and 20 g of warm water (35'C) were added to this and mixed well to obtain Shumai ingredients.
市販のシューマイ皮に、このシューマイ具材209を包
み、成形した後、蒸し器に入れ、20分間蒸してシュー
マイを調製した。This Shumai ingredient 209 was wrapped in a commercially available Shumai wrapper, molded, placed in a steamer, and steamed for 20 minutes to prepare Shumai.
前記の対照−〇のシューマイ具材の主原料300Iを取
り、前記と同様にして水に浸漬し、脱水した。脱水後の
重量は522gであった。これに上記のシューマイ具材
の副原料および温水(35℃)20gを加え、よく混合
し、以下上記と同様にしてシューマイを調製した。The main raw material 300I of the Shumai ingredients of Control-〇 was taken and soaked in water and dehydrated in the same manner as above. The weight after dehydration was 522 g. To this, the above-mentioned auxiliary raw materials for Shumai ingredients and 20 g of warm water (35°C) were added and mixed well, and Shumai was prepared in the same manner as above.
また前記の対照−〇のシューマイ具材の主原料300g
を取り、前記と同様にして水に浸漬し、脱水した。脱水
後の重量は472gであった。これに上記のシューマイ
具材の副原料および温水(35’C)2()gを加え、
よく混合し、以下上記と同様にしてシューマイを調製し
た。In addition, 300g of the main ingredients for the Shumai ingredients in the above comparison-〇
was taken, immersed in water and dehydrated in the same manner as above. The weight after dehydration was 472 g. Add the above auxiliary ingredients for shumai ingredients and 2 () g of warm water (35'C) to this,
After mixing well, shumai was prepared in the same manner as above.
(5−3)試食テスト
上記のシューマイを30°Cの塩蔵ケースに保管し、こ
のシューマイについてパネラ−15名(男7名、女8名
)によるパネルテストを実施した。(5-3) Tasting test The above shumai was stored in a salt storage case at 30°C, and a panel test of 15 panelists (7 men, 8 women) was conducted on this shumai.
(5−4)パネルテストの結果
上記の結果によると、脱脂大豆粉単独からの原B(対照
−■)を具材の主原料としたシューマイは、いずれのテ
スト項目においても、他の原料を具材の主原料としたも
のと比較して劣ることがわかる。(5-4) Panel test results According to the above results, Shumai whose main ingredient is Raw material B (control - ■) made from defatted soybean flour alone does not contain other ingredients in any test item. It can be seen that it is inferior to those used as the main ingredients of ingredients.
また実施例3の製品を具材の主原料としたシューマイは
、脱脂大豆粉65%(重量)およびすけとうだらすり身
35%(I!量)の混合原料からの原料(対照−■)を
具材の主原料としたシューマイとの間に有意の差がない
から、実施例3の製品は、シューマイの具材の主原料と
して使用しうろことがわかる。In addition, Shumai using the product of Example 3 as the main ingredient was made from a mixture of 65% (weight) defatted soybean flour and 35% (I! quantity) ground walleye pollock (control - ■). Since there is no significant difference between the product and Shumai, which is the main ingredient for Shumai, it can be seen that the product of Example 3 can be used as the main ingredient for Shumai ingredients.
これまで利用することが少なかった動物臓器肉を利用す
る道が開かれた。This opens the door to the use of animal organ meat, which was rarely used in the past.
加熱した鳥獣肉と同様の組繊および食感の製品が得られ
る。A product with fibers and texture similar to heated poultry meat is obtained.
原料に由来する特異な臭いのない製品が得られる。A product without any peculiar odor originating from raw materials can be obtained.
Claims (6)
多く含む動物蛋白質を含硫アミノ酸を多く含む植物蛋白
質と混合し、得られた混合物をエクストルージョン・ク
ッキング処理することを特徴とする動植物複合蛋白食品
素材の製造法。(1) An animal and plant composite protein food material characterized by mixing an animal protein rich in sulfur-containing amino acids, taurine, and taurocholic acid with a vegetable protein rich in sulfur-containing amino acids, and subjecting the resulting mixture to extrusion cooking. manufacturing method.
ながら高温高圧で行なわれ、蛋白質を溶融し、さらにせ
ん断変形を与えて動物蛋白質および植物蛋白質が相互に
修飾されることを特徴とする特許請求の範囲第1項に記
載の動植物複合蛋白食品素材の製造法。(2) The extrusion cooking process is performed at high temperature and pressure while adding water to melt the protein and further shear deformation to mutually modify the animal protein and vegetable protein. A method for producing the animal and plant complex protein food material according to item 1.
とを特徴とする特許請求の範囲第1項または第2項に記
載の動植物複合蛋白食品素材の製造法。(3) The method for producing an animal and plant composite protein food material according to claim 1 or 2, wherein the animal protein is the organ meat of livestock or poultry.
ることを特徴とする特許請求の範囲第1項または第2項
に記載の動植物複合蛋白食品素材の製造法。(4) The method for producing an animal and plant composite protein food material according to claim 1 or 2, wherein the animal protein is head meat or organ meat of seafood.
ることを特徴とする特許請求の範囲第1項ないし第4項
のいずれかに記載の動植物複合蛋白食品素材の製造法。(5) The method for producing an animal and plant composite protein food material according to any one of claims 1 to 4, wherein the plant protein is a pulse flour containing a large amount of sulfur-containing amino acids.
とを特徴とする特許請求の範囲第1項ないし第4項のい
ずれかに記載の動植物複合蛋白食品素材の製造法。(6) The method for producing an animal and plant complex protein food material according to any one of claims 1 to 4, wherein the plant protein is seaweed containing a large amount of red algae acid.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61119376A JPS62278950A (en) | 1986-05-26 | 1986-05-26 | Preparation of composite animal and vegetable protein food material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61119376A JPS62278950A (en) | 1986-05-26 | 1986-05-26 | Preparation of composite animal and vegetable protein food material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62278950A true JPS62278950A (en) | 1987-12-03 |
JPH0365742B2 JPH0365742B2 (en) | 1991-10-14 |
Family
ID=14759977
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61119376A Granted JPS62278950A (en) | 1986-05-26 | 1986-05-26 | Preparation of composite animal and vegetable protein food material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62278950A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7380952B1 (en) * | 2021-12-23 | 2023-11-15 | 不二製油株式会社 | Method for producing dried meat-like food |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5516628A (en) * | 1978-07-19 | 1980-02-05 | Canon Kk | Ophthalmologic machine |
JPS5637774A (en) * | 1979-09-05 | 1981-04-11 | Hitachi Ltd | Solid state image pickup device |
JPS6125463A (en) * | 1984-07-12 | 1986-02-04 | Shokuhin Sangyo Ekusutoruujohn Kutsukingu Gijutsu Kenkyu Kumiai | Method of texturing ground fish |
-
1986
- 1986-05-26 JP JP61119376A patent/JPS62278950A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5516628A (en) * | 1978-07-19 | 1980-02-05 | Canon Kk | Ophthalmologic machine |
JPS5637774A (en) * | 1979-09-05 | 1981-04-11 | Hitachi Ltd | Solid state image pickup device |
JPS6125463A (en) * | 1984-07-12 | 1986-02-04 | Shokuhin Sangyo Ekusutoruujohn Kutsukingu Gijutsu Kenkyu Kumiai | Method of texturing ground fish |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7380952B1 (en) * | 2021-12-23 | 2023-11-15 | 不二製油株式会社 | Method for producing dried meat-like food |
Also Published As
Publication number | Publication date |
---|---|
JPH0365742B2 (en) | 1991-10-14 |
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