JPS62275702A - Improved woody material - Google Patents

Improved woody material

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Publication number
JPS62275702A
JPS62275702A JP12070686A JP12070686A JPS62275702A JP S62275702 A JPS62275702 A JP S62275702A JP 12070686 A JP12070686 A JP 12070686A JP 12070686 A JP12070686 A JP 12070686A JP S62275702 A JPS62275702 A JP S62275702A
Authority
JP
Japan
Prior art keywords
wood material
wood
impregnated
synthetic resin
materials
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12070686A
Other languages
Japanese (ja)
Inventor
清美 田川
一郎 伊原
俊雄 中西
浩二 大久保
那須 賢紀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP12070686A priority Critical patent/JPS62275702A/en
Publication of JPS62275702A publication Critical patent/JPS62275702A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 34  発明の詳細な説明 〔技術分野〕 この発明は、WPC(ウッド・プラスチック・コンビふ
一ジョン)加工を利用した改質木質材料に関するもので
ある。
[Detailed Description of the Invention] 34 Detailed Description of the Invention [Technical Field] This invention relates to a modified wood material using WPC (wood plastic combination) processing.

〔背景技術〕[Background technology]

従摩より、天然の木材の欠点である反りやねじれ、割れ
をなくし、汚れがつきにくく、しかも耐水性、耐腐食性
を向上させるために、木質材料に合成樹脂を含浸させる
WPC加工が行われている。
In order to eliminate the warping, twisting, and cracking that are the disadvantages of natural wood, making it less likely to get dirty, and improving water resistance and corrosion resistance, WPC processing is used to impregnate wood material with synthetic resin. ing.

WPC加工した木質材料はその性質を利用して床材や壁
材その他種々の建築材料として広く使用されている。
WPC-processed wood materials are widely used as flooring materials, wall materials, and various other building materials due to their properties.

しかしながら、合成樹脂の含浸はむく材等の木質材料の
もつ欠点をなくすことができる反面、木質材料が本来有
する温かみのある末法や風合いが消失してしまい、プラ
スチック的な感じのするものになってしまうという欠点
があった。
However, while impregnating with synthetic resin can eliminate the drawbacks of wood materials such as peeled lumber, it also loses the warm finish and texture that wood materials originally have, resulting in a product that has a plastic-like feel. There was a drawback that it could be stored away.

(発明の目的〕 この発明は、木質材料が本来存する末法や風合いを損な
うことなく、木質材料の改質を図った改質木質材料を提
供することを目的とする。
(Purpose of the Invention) The object of the present invention is to provide a modified wood material that is obtained by modifying a wood material without impairing its original finish and texture.

〔発明の開示〕[Disclosure of the invention]

この発明の改質木質材料は、合成樹脂を木質材料内に含
浸させて木質材料の硬度(バーコール硬度)を40以下
にしたことを特徴とするものである。
The modified wood material of the present invention is characterized in that the hardness (Barcoal hardness) of the wood material is set to 40 or less by impregnating the wood material with a synthetic resin.

すなわち、本発明者らは、木質感あるいは素材感の消失
した従来の改質木質材料の硬度がバーコール硬度で50
〜60であるのに対して、この硬度を40以下に低減さ
せるときは、木質材料が本来有する木様や風合いが損な
われず、しかも合成樹脂を含浸させているために、■ 
反り、ねじれがなく、割れにくい、■ 汚れがつきに(
い、■ 耐水性が向上し腐りにくいなどのすぐれた性質
を付与できるという新たな事実を見出し、この発明を完
成するにいたったのである。
That is, the present inventors found that the hardness of conventional modified wood materials that have lost their wood feel or material feel is 50 on the Barcol hardness scale.
~60, but when reducing this hardness to 40 or less, the original wood appearance and texture of the wood material is not impaired, and since it is impregnated with synthetic resin, ■
No warping, no twisting, hard to break, ■ Easy to get dirty (
They discovered the new fact that it is possible to impart excellent properties such as improved water resistance and resistance to rot, leading to the completion of this invention.

この発明において使用する木質材料としては、住宅等の
建築材料として従来より広く使用されている松、杉、桧
、栂、糧などの針葉樹があげられる。
Wooden materials used in the present invention include coniferous trees such as pine, cedar, cypress, toga, and bamboo, which have been widely used as building materials for houses and the like.

また、木質材料に含浸する合成樹脂としては、たとえば
アクリル系樹脂、ウレタン系樹脂、不飽和ポリエステル
系樹脂、ポリオール樹脂(ポリビニルアルコール、ポリ
エチレングリコールなど)、エポキシ樹脂などがあげら
れ、これらの合成樹脂は単独または2種以上を混合して
使用される。また、これらの合成樹脂は必要に応じて溶
剤とともに使用することができる。溶剤としては、たと
えばケトン系、ジメチルホルムアミド、ジメチルアセト
アミド、ジメチルスルホキサイド、トルエンなどがあげ
られる。
Examples of synthetic resins that can be impregnated into wood materials include acrylic resins, urethane resins, unsaturated polyester resins, polyol resins (polyvinyl alcohol, polyethylene glycol, etc.), and epoxy resins. They may be used alone or in combination of two or more. Moreover, these synthetic resins can be used together with a solvent if necessary. Examples of the solvent include ketones, dimethylformamide, dimethylacetamide, dimethylsulfoxide, and toluene.

合成樹脂の含浸方法はとぐに制限されるものではなく、
常圧下で合成樹脂液内に木質材料を浸漬する常圧浸漬法
のほか、減圧下で木質材料を合成樹脂液に浸漬し、つい
で常圧または加圧下で浸漬する減圧加圧浸漬法または減
圧加圧浸漬法などがいずれも採用可能であり、目的とす
る含浸度合に応じてこれらの浸漬法のうちから適宜選択
する。
The method of impregnating synthetic resin is not immediately limited;
In addition to the normal pressure immersion method, in which the wood material is immersed in a synthetic resin liquid under normal pressure, there is also the reduced pressure immersion method, in which the wood material is immersed in the synthetic resin liquid under reduced pressure, and then immersed under normal pressure or increased pressure. Any method such as a pressure dipping method can be employed, and the method is appropriately selected from among these dipping methods depending on the desired degree of impregnation.

常圧浸漬法の場合、合成樹脂液内に木質材料を数時間以
上浸漬する必要がある。また、減圧下での浸漬は、木質
材料を減圧釜に入れて減圧(例えばlOトール以下で1
時間以上排気)を行ったのち、釜内に合成樹脂液を注入
して行う、樹脂液の注入後、釜内を常圧にもどし、その
まま数時間以上浸漬を続行するか、あるいは加圧して浸
漬を行う。
In the case of the normal pressure immersion method, it is necessary to immerse the wood material in the synthetic resin liquid for several hours or more. In addition, immersion under reduced pressure involves placing the wood material in a vacuum pot and reducing the pressure (for example, at 10 Torr or less).
After injecting the synthetic resin liquid into the pot, either return the pressure inside the pot to normal pressure and continue immersion for several hours or more, or pressurize and immerse. I do.

また、含浸操作にあたっては、木質材料をあらかじめよ
く乾燥させておくのが好ましい。
Further, in the impregnation operation, it is preferable to thoroughly dry the wood material beforehand.

合成樹脂の含浸量はこれによって木質材料の硬度が決定
されるために重要であり、目的とする最適の硬度が得ら
れるように含浸量を定める必要がある。この場合、合成
樹脂含浸した木質材料に木様や木の風合いを残すために
は、硬度をバーコール硬度で40以下にするのが好まし
く、それよりも硬度が大なるときは、木質材料が本来を
する素材感が消失してしまう、そして、硬度を40以下
にするためには、合成樹脂の含浸量が木質材料100重
量部に対して約5〜50M量部であるのが適当である。
The amount of synthetic resin impregnated is important because it determines the hardness of the wood material, and it is necessary to determine the amount of impregnation so as to obtain the desired optimum hardness. In this case, in order to preserve the wood-like appearance and texture of the wooden material impregnated with synthetic resin, it is preferable to set the hardness to 40 or less on the Barcoll scale. In order to reduce the hardness to 40 or less, it is appropriate that the amount of synthetic resin impregnated is about 5 to 50 M parts per 100 parts by weight of the wood material.

なお、硬度があまり低くなると、素材感はより向上する
反面、反りやねしれ、割れ等に対する強度が弱くなり、
また耐汚染性、耐水性、耐腐食性も劣るようになるので
、使用目的や使用場所に応じた選択が必要である0例え
ば浴室、浴槽。
Note that if the hardness is too low, the texture of the material will improve, but the strength against warping, twisting, cracking, etc. will be weakened.
In addition, stain resistance, water resistance, and corrosion resistance will also be inferior, so it is necessary to select according to the purpose and place of use.For example, a bathroom or bathtub.

洗面所などの衛生材料に木質材料を使用する場合は、肌
に直接木肌が接触する関係から、柔かい木様や風合いが
尊重される反面、耐久性のうえから耐水性や耐腐食性が
要求される。
When using wood materials for sanitary materials such as washrooms, the wood surface comes into direct contact with the skin, so while the soft wood appearance and texture are respected, water resistance and corrosion resistance are required in order to ensure durability. Ru.

この場合、樹脂含浸した木質材料を水に浸漬したときの
木質材料の含水率は70%以下となるように樹脂含浸す
るのが適当である。
In this case, it is appropriate to impregnate the wood material with the resin so that the water content of the wood material when immersed in water is 70% or less.

木質材料が逼り縁、見切縁などの造作材のように切削加
工等を要する場合は、加工前あるいは加工後に樹脂を含
浸させる。第1図は四角柱状の木質素材1から切削等に
より廻り縁2をつくる工程を示している。この場合、樹
脂含浸は木質素材1に行ってもよく、あるいは加工(麦
の進り縁2に行ってもよい、含浸は木質素材1または進
り縁2の全体に合成樹脂が含浸されるようにしてもよく
、あるいは82図に示すように、加工後の通り縁2′の
表層部分にのみ樹脂含浸を行い、樹脂含浸層3を形成す
るようにしてもよい。この場合の樹脂含浸層3のバーコ
ール硬度は30以下、吸水率は60%以下であるのが適
当である。
If the wood material requires cutting, such as for construction materials such as tight edges and cut edges, it is impregnated with resin before or after the processing. FIG. 1 shows the process of creating a surrounding edge 2 by cutting or the like from a wooden material 1 in the shape of a square prism. In this case, the resin impregnation may be performed on the wooden material 1, or may be applied to the processed (wheat edge 2) impregnation is carried out so that the entire wooden material 1 or the edge 2 is impregnated with the synthetic resin. Alternatively, as shown in Fig. 82, only the surface layer portion of the processed edge 2' may be impregnated with resin to form the resin-impregnated layer 3. In this case, the resin-impregnated layer 3 It is appropriate that the Barcol hardness is 30 or less and the water absorption rate is 60% or less.

この発明の改質木質材料は、従来より木質材料が使用さ
れている用途にすべて使用可能であり、たとえば壁材、
天井材、床材等の羽目板類、幅木。
The modified wood material of the present invention can be used in all applications where wood materials have traditionally been used, such as wall materials,
Paneling for ceiling materials, flooring, baseboards, etc.

廻り縁、見切縁、出隅および入隅用枠材等の造作材、か
まち、窓枠、障子桟、窓サツシ、ドア等の建材、柱材そ
の他の住宅用構造材として広く使用可能である。
It can be widely used as construction materials such as frame materials for surrounding edges, parting edges, protruding and inner corners, building materials such as stile, window frames, shoji frames, window sashes, doors, pillar materials and other structural materials for housing.

また、第1図およびjF!2図では、針葉樹等のむ(材
が使用されるが、むく材に代えて第3図に示すような構
造を有する改質木質材料を使用することができる。第3
図に示す改質木質材料は、芯材4の表裏面、木端面にそ
れぞれ前述のようにして合成樹脂含浸した単板5.6お
よびむく材7,8を接着等により配置したのち、両側部
にそれぞれ雄実s9および瑚実810を形成したもので
ある。
Also, Figure 1 and jF! In Fig. 2, wood such as softwood is used, but instead of wood, a modified wood material having a structure as shown in Fig. 3 can be used.
The modified wood material shown in the figure is manufactured by placing the veneer 5.6 impregnated with synthetic resin and the peeling materials 7, 8 on the front and back surfaces of the core material 4 and the end surfaces of the wood as described above, respectively, by gluing or the like. A male seed s9 and a male seed 810 are formed respectively.

前記芯材4としては、合板のばかファイバボードやパー
ティクルボードなどが使用可能である。
As the core material 4, plywood, baka fiber board, particle board, etc. can be used.

また、前記雄実B9および雌実部10は、この改質木質
材料の複数枚を並設した伏態で隣接する改質木質材料同
士を連接するために使用される。
Further, the male fruit B9 and the female fruit part 10 are used to connect adjacent modified wood materials in a down position in which a plurality of sheets of the modified wood material are arranged side by side.

このように、芯材4の周囲に樹脂含浸した単板5.6や
むく材7.8を配置したので、むく材のみを用いる場合
に比べて安価に製造できるという利点がある。さらに、
単板5.6等の厚さの薄い部材に合成樹脂を含浸させる
ので、含浸が容易である。
In this way, since the resin-impregnated veneer 5.6 and the timber 7.8 are arranged around the core material 4, there is an advantage that the product can be manufactured at a lower cost than when only timber is used. moreover,
Since a thin member such as the veneer 5.6 is impregnated with the synthetic resin, impregnation is easy.

次に実施例をあげてこの発明の改質木質材料を詳細に説
明する。
Next, the modified wood material of the present invention will be explained in detail with reference to Examples.

実施例1: 桧の木質材料を第1図に示すように逼り縁
の形状に切削加工した。これを減圧釜に入れ、釜内を1
0トール以下に排気減圧させたのち、ウレタン樹脂液を
注入し、ついで釜内を常圧に戻し、さらに10時間浸漬
を行った。その結果、樹脂は木質材料の100重量部に
対して47.5重量部の割合で含浸された。得られた改
質廻り縁は硬度(バーコール硬度、以下同じ)が38.
3であった。
Example 1: A Japanese cypress wood material was cut into a shape with a tight edge as shown in FIG. Put this in a vacuum cooker and make the inside of the cooker 1
After reducing the exhaust pressure to below 0 torr, the urethane resin liquid was injected, and then the pressure inside the pot was returned to normal pressure, and immersion was continued for a further 10 hours. As a result, the resin was impregnated at a ratio of 47.5 parts by weight per 100 parts by weight of the wood material. The hardness of the obtained modified peripheral edge (Barcol hardness, same hereinafter) is 38.
It was 3.

実施例2: 樹脂の含浸量を31宙量部にしたほかは実
施例1と同様にして改質廻り縁を得た。
Example 2: A modified peripheral edge was obtained in the same manner as in Example 1, except that the amount of resin impregnated was 31 parts.

このものは硬度が30.2であった。This product had a hardness of 30.2.

比較例: 樹脂の含浸量を58.4重量部にしたほかは
実施例1と同様にして改質廻り縁を得たゆこのものは硬
度が55.6であった。
Comparative Example: A modified rim was obtained in the same manner as in Example 1 except that the amount of resin impregnated was 58.4 parts by weight, and the hardness was 55.6.

これらの実施例および比較例で得た各改質廻り縁につい
て、その風合いを同じ天然桧材を使用しかつ樹脂含浸し
ない廻り縁と比較した。比較はパネラ−10人の官能検
査によって行った。その結果を次表に示す。なお、表に
おいて、「風合いあり」とは天然桧材に風合いが近いこ
とを意味し、「風合いなし」とは天然桧材のような風合
いがないことを意味する。
The texture of each of the modified edges obtained in these Examples and Comparative Examples was compared with that of an edge made of the same natural cypress material and not impregnated with resin. The comparison was carried out by a sensory test conducted by 10 panelists. The results are shown in the table below. In the table, "with texture" means that the texture is similar to natural cypress wood, and "without texture" means that there is no texture like natural cypress wood.

表から、この実施例の改質廻り縁は木の風合いが損なわ
れず、すぐれた不味を有することがわかる。しかも、こ
のものは樹脂が含浸されているので、強度等の諸性能が
天然桧材よりもすぐれてい〔発明の効果〕 この発明によれば、木質材料に合成樹脂を含浸させて硬
度を40以下にしたため、木質材料が本来有する不味や
風合いが損なわれず、しかも合成樹脂の含浸によって、
強度が向上し、かつ耐汚染性、耐水性、耐腐食性等にす
ぐれるという効果がある。
From the table, it can be seen that the modified surrounding edge of this example does not lose its wood texture and has an excellent taste. Moreover, since this material is impregnated with resin, its properties such as strength are superior to natural cypress wood. [Effects of the Invention] According to this invention, the hardness of the wood material is reduced to 40 or less by impregnating it with synthetic resin. Because of this, the original unpleasant taste and texture of the wood material is not impaired, and by impregnating it with synthetic resin,
It has the effect of improving strength and having excellent stain resistance, water resistance, corrosion resistance, etc.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明における木質材料の加工例を示す説明
図、第2図は表層部分への樹脂含浸状態を示す破断斜視
図、第3図は他の加工例を示す破断斜視図である。
FIG. 1 is an explanatory diagram showing an example of processing a wood material according to the present invention, FIG. 2 is a cutaway perspective view showing a state of resin impregnation in the surface layer portion, and FIG. 3 is a cutaway perspective view showing another processing example.

Claims (4)

【特許請求の範囲】[Claims] (1)合成樹脂を木質材料内に含浸させて木質材料の硬
度(バーコール硬度)を40以下にしたことを特徴とす
る改質木質材料。
(1) A modified wood material characterized by impregnating a synthetic resin into the wood material so that the hardness (Barcol hardness) of the wood material is 40 or less.
(2)前記合成樹脂が木質材料100重量部に対して5
〜50重量部の割合で含浸された特許請求の範囲第(1
)項記載の改質木質材料。
(2) The synthetic resin is 5 parts by weight based on 100 parts by weight of the wood material.
Claim No. 1 impregnated in a proportion of ~50 parts by weight
) The modified wood material described in section 2.
(3)吸水率が70%以下である特許請求の範囲第(1
)項記載の改質木質材料。
(3) Claim No. 1 whose water absorption rate is 70% or less
) The modified wood material described in section 2.
(4)前記合成樹脂が木質材料の表層部分のみに含浸さ
れた特許請求の範囲第(1)項記載の改質木質材料。
(4) The modified wood material according to claim (1), wherein only the surface layer of the wood material is impregnated with the synthetic resin.
JP12070686A 1986-05-26 1986-05-26 Improved woody material Pending JPS62275702A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12070686A JPS62275702A (en) 1986-05-26 1986-05-26 Improved woody material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12070686A JPS62275702A (en) 1986-05-26 1986-05-26 Improved woody material

Publications (1)

Publication Number Publication Date
JPS62275702A true JPS62275702A (en) 1987-11-30

Family

ID=14792973

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12070686A Pending JPS62275702A (en) 1986-05-26 1986-05-26 Improved woody material

Country Status (1)

Country Link
JP (1) JPS62275702A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07186111A (en) * 1993-12-27 1995-07-25 Kunikazu Suzuki Composite of charcoal and polymer and production thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55118894A (en) * 1979-03-06 1980-09-12 Nec Corp Current flowing recording paper
JPS5931108A (en) * 1982-08-14 1984-02-20 松下電工株式会社 Reinforced decorative veneer and its manufacture
JPS60161102A (en) * 1984-01-31 1985-08-22 永大産業株式会社 Manufacture of decorative veneer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55118894A (en) * 1979-03-06 1980-09-12 Nec Corp Current flowing recording paper
JPS5931108A (en) * 1982-08-14 1984-02-20 松下電工株式会社 Reinforced decorative veneer and its manufacture
JPS60161102A (en) * 1984-01-31 1985-08-22 永大産業株式会社 Manufacture of decorative veneer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07186111A (en) * 1993-12-27 1995-07-25 Kunikazu Suzuki Composite of charcoal and polymer and production thereof

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