JPS62273248A - Thermosetting resin composition having low shrinkage - Google Patents
Thermosetting resin composition having low shrinkageInfo
- Publication number
- JPS62273248A JPS62273248A JP11363286A JP11363286A JPS62273248A JP S62273248 A JPS62273248 A JP S62273248A JP 11363286 A JP11363286 A JP 11363286A JP 11363286 A JP11363286 A JP 11363286A JP S62273248 A JPS62273248 A JP S62273248A
- Authority
- JP
- Japan
- Prior art keywords
- meth
- acrylate
- thermosetting resin
- parts
- hydroxyl group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 31
- 239000011342 resin composition Substances 0.000 title claims description 33
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 50
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 26
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 25
- 229920005989 resin Polymers 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 239000000178 monomer Substances 0.000 claims abstract description 17
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 4
- 125000000962 organic group Chemical group 0.000 claims abstract description 4
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 12
- 238000003860 storage Methods 0.000 abstract description 9
- 238000010186 staining Methods 0.000 abstract description 5
- 238000013329 compounding Methods 0.000 abstract 2
- 239000002932 luster Substances 0.000 abstract 1
- 238000006116 polymerization reaction Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 239000007795 chemical reaction product Substances 0.000 description 8
- -1 polyoxyethylene nonylphenol Polymers 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 239000004342 Benzoyl peroxide Substances 0.000 description 6
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 6
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000003677 Sheet moulding compound Substances 0.000 description 6
- 235000019400 benzoyl peroxide Nutrition 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- 229920006337 unsaturated polyester resin Polymers 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000004412 Bulk moulding compound Substances 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- 239000000391 magnesium silicate Substances 0.000 description 3
- 229910052919 magnesium silicate Inorganic materials 0.000 description 3
- 235000019792 magnesium silicate Nutrition 0.000 description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 238000011085 pressure filtration Methods 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229920006305 unsaturated polyester Polymers 0.000 description 3
- RWXMAAYKJDQVTF-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl prop-2-enoate Chemical compound OCCOCCOC(=O)C=C RWXMAAYKJDQVTF-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000002685 polymerization catalyst Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000007127 saponification reaction Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- FHGVOHPTNJPHNI-UHFFFAOYSA-N (1-hydroxycyclohexyl) prop-2-enoate Chemical compound C=CC(=O)OC1(O)CCCCC1 FHGVOHPTNJPHNI-UHFFFAOYSA-N 0.000 description 1
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 1
- OLQFXOWPTQTLDP-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCO OLQFXOWPTQTLDP-UHFFFAOYSA-N 0.000 description 1
- ZKLMKZINKNMVKA-UHFFFAOYSA-N 2-(2-hydroxypropoxy)propan-1-ol;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.CC(O)COC(C)CO ZKLMKZINKNMVKA-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- IEVADDDOVGMCSI-UHFFFAOYSA-N 2-hydroxybutyl 2-methylprop-2-enoate Chemical compound CCC(O)COC(=O)C(C)=C IEVADDDOVGMCSI-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- RNMDNPCBIKJCQP-UHFFFAOYSA-N 5-nonyl-7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-ol Chemical compound C(CCCCCCCC)C1=C2C(=C(C=C1)O)O2 RNMDNPCBIKJCQP-UHFFFAOYSA-N 0.000 description 1
- XFOFBPRPOAWWPA-UHFFFAOYSA-N 6-hydroxyhexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCO XFOFBPRPOAWWPA-UHFFFAOYSA-N 0.000 description 1
- OCIFJWVZZUDMRL-UHFFFAOYSA-N 6-hydroxyhexyl prop-2-enoate Chemical compound OCCCCCCOC(=O)C=C OCIFJWVZZUDMRL-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- NBICYCZLCAMSBG-UHFFFAOYSA-L [Co+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O Chemical compound [Co+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O NBICYCZLCAMSBG-UHFFFAOYSA-L 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- WRKRMDNAUJERQT-UHFFFAOYSA-N cumene hydroxyperoxide Chemical compound OOOO.CC(C)C1=CC=CC=C1 WRKRMDNAUJERQT-UHFFFAOYSA-N 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000001599 direct drying Methods 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 235000012490 fresh bread Nutrition 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000011964 heteropoly acid Substances 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910001869 inorganic persulfate Inorganic materials 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- SGGOJYZMTYGPCH-UHFFFAOYSA-L manganese(2+);naphthalene-2-carboxylate Chemical compound [Mn+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 SGGOJYZMTYGPCH-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 150000002826 nitrites Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 230000003606 oligomerizing effect Effects 0.000 description 1
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- BCTWNMTZAXVEJL-UHFFFAOYSA-N phosphane;tungsten;tetracontahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.P.[W].[W].[W].[W].[W].[W].[W].[W].[W].[W].[W].[W] BCTWNMTZAXVEJL-UHFFFAOYSA-N 0.000 description 1
- AVFBYUADVDVJQL-UHFFFAOYSA-N phosphoric acid;trioxotungsten;hydrate Chemical compound O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O AVFBYUADVDVJQL-UHFFFAOYSA-N 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229910000349 titanium oxysulfate Inorganic materials 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- CENHPXAQKISCGD-UHFFFAOYSA-N trioxathietane 4,4-dioxide Chemical compound O=S1(=O)OOO1 CENHPXAQKISCGD-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は硬化による体積収縮の小さい熱硬化性樹脂組成
物に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a thermosetting resin composition that exhibits small volume shrinkage upon curing.
(従来の技術)
不飽和ポリエステル樹脂などの熱硬化性樹脂は、その成
形硬化に際し著しい収縮を起こし、クラックを生じたり
表面の波うちが生じて表面平滑性が損なわれる等の問題
がある。これらの問題はすべて樹脂硬化時の体積収縮に
起因するものである。(Prior Art) Thermosetting resins such as unsaturated polyester resins have problems such as significant shrinkage during molding and curing, resulting in cracks and surface waviness, which impairs surface smoothness. All of these problems are caused by volumetric shrinkage during resin curing.
従来、この様な問題を解決する方法として、ポリスチレ
ン、ポリメチルメタクリレート、ポリ酢酸ビニル、飽和
ポリエステル、エチレン−酢酸ビニル共重合体、ポリウ
レタン等の熱可塑性樹脂を熱硬化性樹脂ど共重合可能な
単量体に溶解させた後、熱硬化性樹脂中に溶解あるいは
分散せしめ、熱硬化性樹脂の硬化時に熱可塑性樹脂を析
出させる事により、収縮率を小さくする方法が提案され
、それなりの改良がなされている。Conventionally, as a method to solve such problems, thermoplastic resins such as polystyrene, polymethyl methacrylate, polyvinyl acetate, saturated polyester, ethylene-vinyl acetate copolymer, polyurethane, etc., have been combined with monomers that can be copolymerized with thermosetting resins. A method was proposed to reduce the shrinkage rate by dissolving or dispersing it in a thermosetting resin and precipitating the thermoplastic resin when the thermosetting resin hardens. ing.
(発明が解決しようとする問題点)
しかし、これら従来の方法は、得られた樹脂組成物の保
存安定性に問題があり、色むらや型よごれを生じたり、
又、場合により低収縮効果も不充分となったりする。(Problems to be Solved by the Invention) However, these conventional methods have problems with the storage stability of the resulting resin composition, causing uneven coloring and mold staining, and
Moreover, the low shrinkage effect may also be insufficient in some cases.
これらの欠点は、熱可塑性樹脂の樹脂組成物中での分散
性が悪く、熱可塑性樹脂が分離して表面に浮き出したり
、あるいは溶解している熱可塑性樹脂が析出する際に均
一に析出しない等の原因により、発生するものである。These disadvantages include poor dispersibility of the thermoplastic resin in the resin composition, the thermoplastic resin may separate and float on the surface, or the dissolved thermoplastic resin may not precipitate uniformly. This occurs due to the following causes.
上記の様に、従来手法による低収縮化法は、低収縮化は
ある程度達成するものの、低収縮化にともなう型よごれ
、色むらに問題が残るものであった。As mentioned above, although the conventional method for reducing shrinkage achieves a certain degree of reduction in shrinkage, there remain problems in mold staining and color unevenness that accompany the reduction in shrinkage.
本発明は上記の点に鑑みなされたものであって、その目
的は、保存安定性に優れ、硬化に際し収縮率が低く、表
面平滑性や光沢の良好な硬化成形物を与え、しかも型よ
ごれや色むらを生じない低収縮性熱硬化性樹脂組成物を
提供することにある。The present invention was made in view of the above points, and its purpose is to provide a cured molded product with excellent storage stability, low shrinkage during curing, and good surface smoothness and gloss, while preventing mold stains. An object of the present invention is to provide a low-shrinkage thermosetting resin composition that does not cause color unevenness.
(問題点を解決するための手段および作用)本発明は、
一般式
%式%
(ただし式中、Rは水素原子またはメチル基であυそれ
ぞれ同一であっても文具なっていてもよく、Zは炭素数
2〜20の二価の有機基でありそれぞれ同一であっても
文具なっていてもよく、nは1〜100の整数である。(Means and effects for solving the problems) The present invention has the following features:
General formula % Formula % (However, in the formula, R is a hydrogen atom or a methyl group, which may be the same or stationery, and Z is a divalent organic group having 2 to 20 carbon atoms, and each is the same.) or stationery, and n is an integer from 1 to 100.
)
で表わされるヒドロキシル基含有(メタ)アクリレート
オリゴマー囚および必要により該オリゴマー囚と共重合
可能な単量体の)を重合して得られるヒドロキシル基含
有(メタ)アクリレート重合体(1)並びに熱硬化性樹
脂(Illからなることを特徴とする低収縮性熱硬化性
樹脂組成物に関するものである。) A hydroxyl group-containing (meth)acrylate polymer (1) obtained by polymerizing a hydroxyl group-containing (meth)acrylate oligomer represented by (1) and, if necessary, a monomer copolymerizable with the oligomer; The present invention relates to a low-shrinkage thermosetting resin composition characterized by comprising a thermosetting resin (Ill).
本発明の低収縮性熱硬化性樹脂組成物を構成するヒドロ
キシル基含有(メタ)アクリレート重合体(1)は、前
記一般式で表わされるヒドロキシル基含有(メタ)アク
リレートオリゴマー囚単独、あるいは該オリゴマー囚と
共重合可能な単量体CBIと共に重合させることによっ
て得られるものである。The hydroxyl group-containing (meth)acrylate polymer (1) constituting the low-shrinkage thermosetting resin composition of the present invention may be a hydroxyl group-containing (meth)acrylate oligomer alone or the oligomer It is obtained by copolymerizing CBI with a monomer copolymerizable with CBI.
本発明に用いるヒドロキシル基含有(メタ)アクリレー
トオリゴマー囚は、一般式
%式%
(ただし式中、Rは水素原子またはメチル基、2は炭素
数2〜20の二価の有機基である。)で表わされるヒド
ロキシ(メタ)アクリレート(イ)を付加重合させてオ
リゴマー化することにより得られるものでちる。ヒドロ
キシ(メタ)アクリレート(イ)の具体例としては、ヒ
ドロキシエチルアクリレート、ヒドロキシエチルメタク
リレート、ヒドロキシプロピルアクリレート、ヒドロキ
シエチルアクリレート、ヒドロキシブチルアクリレート
、ヒドロキシブチルメタクリレート、ヒドロキシへキシ
ルアクリレート、ヒドロキシへキシルメタクリレート、
ジエチレングリコールモノアクリレート、ジエチレング
リコールモノメタクリレート、ジエチレングリコールモ
ノアクリレート、ジプロピレングリコールモノメタクリ
レート、ヒドロキシシクロへキシルアクリレート、ヒド
ロキシンクロベキシルメタクリレート等が挙げられる。The hydroxyl group-containing (meth)acrylate oligomer used in the present invention has the general formula % (wherein, R is a hydrogen atom or a methyl group, and 2 is a divalent organic group having 2 to 20 carbon atoms). It is obtained by addition polymerizing and oligomerizing hydroxy (meth)acrylate (a) represented by: Specific examples of hydroxy(meth)acrylate (a) include hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxyethyl acrylate, hydroxybutyl acrylate, hydroxybutyl methacrylate, hydroxyhexyl acrylate, hydroxyhexyl methacrylate,
Examples include diethylene glycol monoacrylate, diethylene glycol monomethacrylate, diethylene glycol monoacrylate, dipropylene glycol monomethacrylate, hydroxycyclohexyl acrylate, hydroxyclobexyl methacrylate, and the like.
これらは単独でも、あるいは混合物としても用いられる
。ヒドロキシ(メタ)アクリレート(イ)を付加重合さ
せてオリゴマー化するには、例えば特願昭59−256
558号に記載の如くヒドロキシ(メタ)アクリレート
(イ)を、硫酸やパラトルエンスルホン酸等のプロトン
酸:三フッ化ホウ素、四塩化スズ等のルイス酸;オキシ
硫酸チタン等のオキシ硫酸塩;タングストリン酸、タン
グストケイ酸、モリブドリン酸、モリブドケイ酸等のへ
テロポリ酸のような触媒の存在下に、10〜150’C
の温度に保持すればよい。These may be used alone or as a mixture. For oligomerization by addition polymerization of hydroxy (meth)acrylate (a), for example, Japanese Patent Application No. 59-256
As described in No. 558, hydroxy (meth)acrylate (a) is mixed with a protonic acid such as sulfuric acid or para-toluenesulfonic acid; a Lewis acid such as boron trifluoride or tin tetrachloride; an oxysulfate such as titanium oxysulfate; 10-150'C in the presence of a catalyst such as a heteropolyacid such as storic acid, tungstosilicic acid, molybdophosphoric acid, molybdosilicic acid, etc.
It should be maintained at a temperature of
ヒドロキシル基含有(メタ)アクリレートオリゴマー囚
と共重合可能な単量体[F])としては、特に制限はな
く、例えばアクリル酸エチル、アクリル酸ブチル、アク
リル酸2−エチルヘキシル等のアクリル酸エステル類;
メタクリル酸メチル、メタクリル酸ブチル、メタクリル
酸シクロヘキシル等のメタクリル酸エステル類;アクリ
ル酸、メタクリル酸、マレイン酸、フマル酸、イタコン
酸等の不飽和カルボン酸類あるいはマレイン酸、フマル
酸、イタコン酸の半エステル化合物類;スチレン、ビニ
ルトルエン等の芳香族ビニル類;アクリロニトリル、メ
タクリロニトリル等の不飽和ニトリル類:酢酸ビニル、
プロピオン酸ビニル等のビニルエステル類などを用いる
ことができ、また、ジビニルベンゼン、ジアリルフタレ
ート、エチレングリコールジ(メタ)アクリレート、ト
リメチロールプロパントリ(メタ)アクリレート、ペン
タエリスリトールトリ(メタ)アクリレート、トリアリ
ルイソシアヌレ−)、N、N’−メチレンビス(メタ)
アクリルアミド等の1分子中に重合性二重結合を2個以
上有する架橋性単量体も用いることができる。The monomer (F) that can be copolymerized with the hydroxyl group-containing (meth)acrylate oligomer is not particularly limited, and includes, for example, acrylic esters such as ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate;
Methacrylic acid esters such as methyl methacrylate, butyl methacrylate, and cyclohexyl methacrylate; unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, and itaconic acid, or half esters of maleic acid, fumaric acid, and itaconic acid. Compounds: Aromatic vinyls such as styrene and vinyltoluene; Unsaturated nitrites such as acrylonitrile and methacrylonitrile: Vinyl acetate,
Vinyl esters such as vinyl propionate can be used, and divinylbenzene, diallyl phthalate, ethylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, triallyl isocyanurate), N,N'-methylenebis(meth)
A crosslinkable monomer having two or more polymerizable double bonds in one molecule, such as acrylamide, can also be used.
ヒドロキシル基含有(メタ)アクリレートオリゴマー囚
は、重合して得られるヒドロキシル基含有(メタ)アク
リレート重合体(1)の熱硬化性樹脂(II)への親和
性を向上させるのに有効な成分であり、該重合体(++
を構成する全単量体中5〜90重量%の範囲で使用する
のが好ましい。ヒドロキシル基含有(メタ)アクリレー
トオリゴマー(8)の使用量が5重量%より少ないと、
樹脂組成物を硬化してで
得た成形品の光沢低下0色むら並びに成形時の金型の型
よごれを起こしやすくなる。また、90重i−%を超え
る多量では、充分な低収縮効果が得られないことがある
。The hydroxyl group-containing (meth)acrylate oligomer is an effective component for improving the affinity of the hydroxyl group-containing (meth)acrylate polymer (1) obtained by polymerization to the thermosetting resin (II). , the polymer (++
It is preferable to use it in an amount of 5 to 90% by weight based on the total monomers constituting it. When the amount of the hydroxyl group-containing (meth)acrylate oligomer (8) is less than 5% by weight,
Molded products obtained by curing the resin composition tend to have reduced gloss, color unevenness, and mold stains during molding. Furthermore, if the amount exceeds 90 wt.i-%, a sufficient low shrinkage effect may not be obtained.
本発明に用いるヒドロキシル基含有(メタ)アクリレー
ト重合体(1)ば、従来公知の各槽重合法で製造できる
が、反応の制御の容易さからは水を媒体とする通常の乳
化重合や懸濁重合法によって調製するのが好適である。The hydroxyl group-containing (meth)acrylate polymer (1) used in the present invention can be produced by conventionally known tank polymerization methods, but from the viewpoint of ease of reaction control, conventional emulsion polymerization or suspension polymerization using water as a medium is preferred. Preferably, it is prepared by polymerization methods.
乳化重合の際の乳化剤としては、ドデシルベンゼンスル
ホン酸ナトリウム、ラウリル硫酸ナトリウムなどの如き
陰イオン系界面活性剤、ポリオキシエチレンノニルフェ
ノールエーテル、ポリオキシエチレンラウリルエーテル
などの如き非イオン系界面活性剤、脂肪原石けん、ロジ
ン石けんなどを単独あるいは混合して用いることができ
る。Emulsifiers used in emulsion polymerization include anionic surfactants such as sodium dodecylbenzenesulfonate and sodium lauryl sulfate, nonionic surfactants such as polyoxyethylene nonylphenol ether and polyoxyethylene lauryl ether, and fats. Raw soap, rosin soap, etc. can be used alone or in combination.
懸濁重合の際の安定剤としては、一般に用いられる部分
ケン化ポリビニルアルコール(PVA)、完全ケン化P
VA、カルボキシル基変性PVA1ゼラチン、デンプン
、カルボキシメチルセルロース、ポリアクリル酸塩など
の如き水溶性高分子、難溶性無機微粉末、陰イオン系界
面活性剤、非イオン系界面活性剤等を単独又は混合して
用いることができる。As stabilizers during suspension polymerization, commonly used partially saponified polyvinyl alcohol (PVA), completely saponified P
Water-soluble polymers such as VA, carboxyl group-modified PVA1 gelatin, starch, carboxymethylcellulose, polyacrylates, poorly soluble inorganic fine powders, anionic surfactants, nonionic surfactants, etc., singly or in combination. It can be used as
重合開始剤としては、例えば過硫酸カリ、過硫酸アンモ
ニウムなどの如き無機過硫酸塩、クメンハイドロパーオ
キサイド、t−ブチルハイドロパーオキサイド、過酸化
ベンゾイルなどの如き有機過酸化物、アゾビスイソブチ
ロニトリル等の一般の重合開始剤、あるいは還元剤と組
合せたいわゆるレドックス系触媒を用いることができる
。また、必要に応じてアルキルメルカプタンなどの分子
量調節剤を添加使用することもできる。Examples of the polymerization initiator include inorganic persulfates such as potassium persulfate and ammonium persulfate, organic peroxides such as cumene hydroperoxide, t-butyl hydroperoxide, benzoyl peroxide, and azobisisobutyronitrile. It is possible to use a general polymerization initiator such as, or a so-called redox catalyst in combination with a reducing agent. Furthermore, a molecular weight regulator such as alkyl mercaptan may be added if necessary.
上記方法により得られたヒドロキシル基含有(メタ)ア
クリレート重合体(1)は、熱硬化性樹脂(If)に配
合する為に乾燥粉体として得るのが好ましい。該重合体
(1)を分離乾燥するには、公知の方法によれば良く、
例えば噴霧乾燥器やドラム乾燥器により直接乾燥させる
方法、塩析や蒸発あるいは冷凍などの工程により凝集さ
せ次いで洗浄・ヂ過・乾燥を行う方法、自然沈降あるい
は遠心沈降法による分離など各種分離法と自然乾燥・減
圧乾燥・熱風乾燥など各種乾燥法とを自由に組合せて採
用できる。また、得られた重合体(1)粉体相互の二次
凝集が強い場合には、ボールミル・ハンマーミル・ジェ
ットミル等の粉砕装置を用いて、凝集をほぐして使用す
る方が望ましい。The hydroxyl group-containing (meth)acrylate polymer (1) obtained by the above method is preferably obtained as a dry powder in order to be blended into the thermosetting resin (If). To separate and dry the polymer (1), any known method may be used,
For example, there are various separation methods such as direct drying using a spray dryer or drum dryer, methods of coagulating through processes such as salting out, evaporation, or freezing, followed by washing, filtering, and drying, and separation using natural sedimentation or centrifugal sedimentation. Various drying methods such as natural drying, vacuum drying, and hot air drying can be freely combined and used. In addition, if the resulting polymer (1) powder has strong secondary aggregation, it is preferable to use a crushing device such as a ball mill, hammer mill, or jet mill to loosen the agglomeration before use.
この様にして得られたヒドロキシル基含有(メタ)アク
リレート重合体(1)は、熱硬化性樹脂(It)への親
和性に優れたものである。The hydroxyl group-containing (meth)acrylate polymer (1) thus obtained has excellent affinity for the thermosetting resin (It).
本発明で用いる熱硬化性樹脂(I[+は、分子中に重合
性不飽和基を有しかつ分子量が200以上の化合物と重
合性単量体とからなるラジカル重合性の樹脂であり、例
えば不飽和二塩基酸もしくはこれと飽和二塩基酸との混
合物および多価アルコールを不活性ガス気流中で高めら
れた温度で縮合反応せしめて得られる不飽和ポリエステ
ルとスチレンに代表される重合性単量体とからなる不飽
和ポリエステル樹脂、多官能エポキシ化合物に(メタ)
アクリル酸を反応させたエポキシ(メタ)アクリレート
とスチレンやメチルメタクリレートなどの如き重合性単
量体とからなるビニルエステル樹脂、さらには、ポリエ
ステル(メタ)アクリレートまたはポリウレタン(メタ
)アクリレートと重合性単量体とからなる樹脂などを挙
げることができる。The thermosetting resin (I[+) used in the present invention is a radical polymerizable resin consisting of a compound having a polymerizable unsaturated group in the molecule and having a molecular weight of 200 or more and a polymerizable monomer, such as An unsaturated polyester obtained by condensing an unsaturated dibasic acid or its mixture with a saturated dibasic acid and a polyhydric alcohol at elevated temperatures in an inert gas stream and a polymerizable monomer represented by styrene. unsaturated polyester resin and polyfunctional epoxy compound (meth)
Vinyl ester resins consisting of epoxy (meth)acrylate reacted with acrylic acid and polymerizable monomers such as styrene and methyl methacrylate, and furthermore, polyester (meth)acrylates or polyurethane (meth)acrylates and polymerizable monomers. Examples include resin made of a body.
本発明の低収縮性熱硬化性樹脂組成物は、熱硬化性樹脂
(II)Kヒドロキシル基含有(メタ)アクリレート重
合体(1)を配合して成るものであるが、低収縮化剤を
用いる際の通常の配合方法によって容易に配合すること
ができる。例えば熱硬化性樹脂(If)に乾燥粉体状の
重合体(11を直接添加し充分撹拌する方法、あるいは
重合体(1)をあらかじめ熱硬化性樹脂(111と重合
可能な単量体、例えばスチレン等に分散あるいは溶解さ
せたのち、熱硬化性樹脂(Illに添加混合する方法に
よって配合することができる。The low-shrinkage thermosetting resin composition of the present invention is formed by blending a thermosetting resin (II) with a hydroxyl group-containing (meth)acrylate polymer (1), and a low-shrinkage agent is used. It can be easily blended by a conventional blending method. For example, a dry powder polymer (11) is directly added to the thermosetting resin (If) and thoroughly stirred, or the polymer (1) is preliminarily mixed with a monomer that can be polymerized with the thermosetting resin (111), e.g. It can be blended by dispersing or dissolving it in styrene or the like and then adding and mixing it to a thermosetting resin (Ill).
ヒドロキシル基含有(メタ)アクリレート重合体(1)
の配合割合は、熱硬化性樹脂(It)と重合体(11と
の合計中1〜40重量%の範囲、より好ましくは2〜3
0重量%の範囲である。1重量%未満の少量では低収縮
効果が充分でなく、また、40重量%を越える量では熱
硬化性樹脂の特性が損なわれるので好ましくない。Hydroxyl group-containing (meth)acrylate polymer (1)
The blending ratio is in the range of 1 to 40% by weight, more preferably 2 to 3% by weight in the total of the thermosetting resin (It) and the polymer (11).
It is in the range of 0% by weight. If the amount is less than 1% by weight, the shrinkage reduction effect will not be sufficient, and if the amount exceeds 40% by weight, the properties of the thermosetting resin will be impaired, which is not preferable.
本発明の低収縮性熱硬化性樹脂組成物を硬化させる場合
には、過酸化ベンゾイル、メチルエチルケトンパーオキ
シド、t−ブチルパーオキシベンゾエート、t−ブチル
パーオキシオクトエート、ジクミルパーオキシド、キュ
メンヒドロキシパーオキシド、シクロヘキサノンパーオ
キシド、ラフロイルパーオキシド等の有機過酸化物やア
ゾビスイソブチロニトリル等の如きラジカルを発生する
ことのできるニトリル類を重合触媒として樹脂組成物に
対し0.1〜5重量%の範囲量で配合し、必要ならばナ
フテン酸コバルト、オクテン酸コバルト、ナフテン酸マ
ンガン、ジメチルアニリンなどを重合促進剤として樹脂
組成物に対し0.1〜5重量%の範囲で配合し、従来公
知の手順に従って行うことができる。When curing the low-shrinkage thermosetting resin composition of the present invention, benzoyl peroxide, methyl ethyl ketone peroxide, t-butyl peroxybenzoate, t-butyl peroxyoctoate, dicumyl peroxide, cumene hydroxy peroxide, etc. Oxide, cyclohexanone peroxide, lafuroyl peroxide, and other organic peroxides, and azobisisobutyronitrile and other nitriles capable of generating radicals are used as polymerization catalysts in an amount of 0.1 to 5% by weight based on the resin composition. If necessary, cobalt naphthenate, cobalt octenoate, manganese naphthenate, dimethylaniline, etc. are blended as polymerization accelerators in the range of 0.1 to 5% by weight based on the resin composition. This can be done according to known procedures.
(発明の効果)
本発明の低収縮性熱硬化性樹脂組成物は、ヒドロキシル
基含有(メタ)アクリレート重合体(1)が組成物中に
溶解もしくは極めて均一かつ安定に分散しているため、
保存安定性に優れ、また低収縮化効果が安定に得られる
ものである。(Effects of the Invention) The low shrinkage thermosetting resin composition of the present invention has the hydroxyl group-containing (meth)acrylate polymer (1) dissolved or extremely uniformly and stably dispersed in the composition.
It has excellent storage stability and can stably achieve a low shrinkage effect.
本発明の低収縮性熱硬化性樹脂組成物はそのままでも有
効に使用することができるが、炭酸カルシウム、珪砂、
硫酸バリウム、クン−、ガラス粉等の如き充填剤;ガラ
ス繊維、アスベスト、麻、ビニロン繊維、炭素繊維等の
如き補強繊維材;酸化マグネシウム、水酸化マグネシウ
ム、水酸化カルシウム、酸化カルシウム等の如き増粘剤
、着色剤などと組合せバルクモールディングコンパクン
)’(BMC)やシートモールディングコンパウンド(
SMC)としてボート、浄化槽、便槽、貯蔵槽、自動車
部品、電気部品等様々の用途に使用することができる。The low-shrinkage thermosetting resin composition of the present invention can be effectively used as is, but calcium carbonate, silica sand,
Fillers such as barium sulfate, carbon, glass powder, etc.; Reinforcing fiber materials such as glass fiber, asbestos, hemp, vinylon fiber, carbon fiber, etc.; Additives such as magnesium oxide, magnesium hydroxide, calcium hydroxide, calcium oxide, etc. Combined with adhesives, colorants, etc., bulk molding compounds (BMC) and sheet molding compounds (
SMC) can be used in various applications such as boats, septic tanks, toilet tanks, storage tanks, automobile parts, and electrical parts.
例えばB M Cの場合には、本発明の樹脂組成物を混
合機中で炭酸カルシウム、酸化マグネシウム、チョツプ
ドストランド、着色剤、ステアリン酸亜鉛、硬化触媒と
混合し金型内に計算量仕込み、加熱加圧し重合硬化させ
成形品とするものである。またS M Cの場合には、
本発明の樹脂組成物を増粘剤、離型剤、重合触媒、充填
剤とよく混合し比較的粘稠な液状混合物とし予め成形し
たガラス繊維シートに適当量含浸させた後、樹脂混合物
の流動がなくなる程度まで増粘させ生パン状のシートと
し、該シートを金型に計x量仕込み、加熱加圧し重合硬
化させ成形品とするものである。For example, in the case of BMC, the resin composition of the present invention is mixed with calcium carbonate, magnesium oxide, chopped strands, colorant, zinc stearate, and curing catalyst in a mixer, and the calculated amount is charged into a mold. , which is heated and pressurized to polymerize and harden to form a molded product. Also, in the case of SMC,
The resin composition of the present invention is thoroughly mixed with a thickener, a mold release agent, a polymerization catalyst, and a filler to form a relatively viscous liquid mixture, and an appropriate amount of the resin composition is impregnated into a preformed glass fiber sheet. The viscosity is increased to such an extent that it disappears to form a sheet in the shape of fresh bread, and a total of x amount of the sheet is charged into a mold, and the sheet is heated and pressed to polymerize and harden to form a molded product.
このようにして得られた成形品は表面平滑性や光沢に優
れ、色むらがなく、成形収縮が極めて少ないので歪やク
ラックがないなどの優れた性能を有している。また、成
形に際し、型よごれがないという特徴も有している。The molded product thus obtained has excellent performance such as excellent surface smoothness and gloss, no uneven color, and very little molding shrinkage, so there is no distortion or cracking. Another feature is that there is no mold staining during molding.
(実施例)
以下、実施例および参考例により本発明をさらに詳しく
説明するが、これらの例だけで本発明が制限されるもの
ではない。なお、各例中の部およびチは特別なことわり
がないかぎりすべて重量部および重量%を意味するもの
とする。(Examples) Hereinafter, the present invention will be explained in more detail with reference to Examples and Reference Examples, but the present invention is not limited to these Examples. In addition, all parts and parts in each example mean parts by weight and weight % unless otherwise specified.
参考例1
温度計、撹拌機を備えた反応容器に2−ヒドロキシエチ
ルアクリレート232部、重合防止剤としてハイドロキ
ノンモノメチルエーテル0.07部、触媒として12−
タングストリン酸2.3部を仕込んだ後、80℃に7.
5時間保持した。反応終了後、吸着剤である粉末ケイ酸
マグネシウム12部を添加し40℃で30分間撹拌した
のち、加圧濾過して精製を行い、色数10 (APHA
)の無色透明液体の反応生成物228部(収率98.3
%)を得た。Reference Example 1 In a reaction vessel equipped with a thermometer and a stirrer, 232 parts of 2-hydroxyethyl acrylate, 0.07 part of hydroquinone monomethyl ether as a polymerization inhibitor, and 12- as a catalyst were placed in a reaction vessel equipped with a thermometer and a stirrer.
After adding 2.3 parts of tungstophosphoric acid, the temperature was heated to 80°C for 7.
It was held for 5 hours. After the reaction was completed, 12 parts of powdered magnesium silicate as an adsorbent was added, stirred at 40°C for 30 minutes, and purified by pressure filtration.
) reaction product as a colorless transparent liquid (228 parts (yield 98.3)
%) was obtained.
NMRで分析した結果、アクリロイル基とヒドロキシル
基の存在量は同一当量であり、GPCによる平均分子量
は401であった。更にIR,NMR。As a result of NMR analysis, the amounts of acryloyl groups and hydroxyl groups present were the same equivalent, and the average molecular weight by GPC was 401. Furthermore, IR and NMR.
GPCの分析結果から、反応生成物(以下、ヒドロキシ
ル基含有アクリレートオリゴマー(1)という。)は、
下記構造のヒドロキシル基含有アクリレートオリゴマー
であることがわかった。From the GPC analysis results, the reaction product (hereinafter referred to as hydroxyl group-containing acrylate oligomer (1)) is
It was found to be a hydroxyl group-containing acrylate oligomer with the following structure.
参考例2
参考例1と同様の反応容器に2−ヒドロキシプロピルア
クリレート260部、重合防止剤としてハイドロキノン
モノメチルエーテル0.08 部、触媒として12−タ
ングストリン酸2.6部を仕込んだ後、100℃に4時
間保った。Reference Example 2 A reaction vessel similar to Reference Example 1 was charged with 260 parts of 2-hydroxypropyl acrylate, 0.08 parts of hydroquinone monomethyl ether as a polymerization inhibitor, and 2.6 parts of 12-tungstophosphoric acid as a catalyst, and then heated at 100°C. It was kept for 4 hours.
反応終了後、吸着剤である粉末ケイ酸マグネシウム13
部を添加し40℃で30分間撹拌したのち、加圧濾過し
て精製を行い、色数(APHA) 10の無色透明液体
の反応生成物253部(収率97,3%)を得た。NM
Rで分析した結果、アクリロイル基とヒドロキシル基の
存在量は同一当量であり、GPCによる平均分子量は3
78であった。更KIR,NMR,GPCの分析結果か
ら、反応生成物(以下、ヒドロキシル基含有アクリレー
トオリゴマー(2)という。)は、下記構造のヒドロキ
シル基含有アクリレートオリゴマーであることがわかっ
た。After the reaction is completed, adsorbent powder magnesium silicate 13
After stirring at 40° C. for 30 minutes, purification was performed by pressure filtration to obtain 253 parts (yield: 97.3%) of a reaction product as a colorless transparent liquid with a color number (APHA) of 10. N.M.
As a result of analysis with R, the abundance of acryloyl groups and hydroxyl groups was the same equivalent, and the average molecular weight by GPC was 3.
It was 78. Furthermore, the results of KIR, NMR, and GPC analysis revealed that the reaction product (hereinafter referred to as hydroxyl group-containing acrylate oligomer (2)) was a hydroxyl group-containing acrylate oligomer having the following structure.
参考例3
参考例1と同様の反応容器に2−ヒドロキシエチルアク
リレート232部、重合防止剤としてハイドロキノンモ
ノメチルエーテル0,07部、触媒として12−タング
ストケイ酸466部を仕込んだ後、80℃に10時間保
った。Reference Example 3 After charging 232 parts of 2-hydroxyethyl acrylate, 0.07 parts of hydroquinone monomethyl ether as a polymerization inhibitor, and 466 parts of 12-tungstosilicic acid as a catalyst into the same reaction vessel as in Reference Example 1, the mixture was heated to 80°C for 10 hours. I kept it.
反応終了後、吸着剤である粉末ケイ酸マグネシウム12
部を添加し40°Cで30分間撹拌したのち、加圧濾過
して精製を行い、色数(APHA) 10の無色透明液
体の反応生成物227部(収率97.8GPCによる平
均分子量は1098であった。更にIR%NMR1GP
Cの分析結果から、反応生成物(以下、ヒドロキシル基
含有アクリレートオリゴY−(31トイう。)は、下記
構造のヒドロキシル基含有アクリレートオリゴマーであ
ることがわかった。After the reaction is completed, adsorbent powdered magnesium silicate 12
After stirring at 40°C for 30 minutes, purification was performed by pressure filtration to obtain 227 parts of the reaction product as a colorless transparent liquid with a color number (APHA) of 10 (yield: 97.8; average molecular weight by GPC: 1098). Furthermore, IR%NMR1GP
From the analysis results of C, it was found that the reaction product (hereinafter referred to as hydroxyl group-containing acrylate oligo Y- (31)) was a hydroxyl group-containing acrylate oligomer having the following structure.
参考例4
参考例1と同様の反応容器に、2−ヒドロキシエチルメ
タクリレート260部、重合防止剤とし100℃に4時
間保った。反応終了後水260部を加え室温で撹拌した
のち静置し、水層(]部)を除去して得た残液を3 m
mHgの減圧下、5o0cで30分間保つことにより、
水および残留する原料の一部を除去した結果、色数(A
PHA)10の無色透明液体の反応生成物102部(収
率39.2%)を得た。反応生成物(以下、ヒドロキシ
ル基含有メタクリレートオリゴマー(4)という。)を
IR,NMR。Reference Example 4 In a reaction vessel similar to Reference Example 1, 260 parts of 2-hydroxyethyl methacrylate was used as a polymerization inhibitor and kept at 100°C for 4 hours. After the reaction was completed, 260 parts of water was added, stirred at room temperature, allowed to stand, and the aqueous layer (2 parts) was removed.
By keeping at 5o0c for 30 minutes under reduced pressure of mHg,
As a result of removing water and some of the remaining raw materials, the number of colors (A
102 parts (yield: 39.2%) of a colorless transparent liquid reaction product of PHA) 10 was obtained. The reaction product (hereinafter referred to as hydroxyl group-containing methacrylate oligomer (4)) was analyzed by IR and NMR.
GPCによシ分析した結果、メタクリロイル基とヒドロ
キシル基の存在量は同−商量であり、平均分子量297
の下記構造のヒドロキシル基含有メタクリレートオリゴ
マーであることがわかった。As a result of GPC analysis, the abundance of methacryloyl groups and hydroxyl groups was the same, and the average molecular weight was 297.
was found to be a hydroxyl group-containing methacrylate oligomer with the following structure.
参考例5
温度計、撹拌機、窒素ガス導入管、還流冷却器および滴
下ロートを備えた反応容器に水400部を仕込み、撹拌
しなからケン化度87〜89モルチ重合度500の部分
ケン化ポリビニルアルコール3部を加えて溶解した。次
いで、そこへ参考例1で得られたヒドロキシル基含有ア
クリレートオリゴマー(1120部、ブチルアクリレー
ト20部、メチルメタクリレート58部、トリメチロー
ルプロパントリメタクリレート2部および過酸化ベンゾ
イル1部からなる単量体混合物を滴下し、窒素置換した
のち75℃に昇温した。重合熱発生により反応開始を確
認し、更に3時間80°Cで反応を進め、ヒドロキシル
基含有(メタ)アクリレート重合体(1)の懸濁液を得
た。重合率は99.3.チであった。Reference Example 5 400 parts of water was charged into a reaction vessel equipped with a thermometer, a stirrer, a nitrogen gas introduction tube, a reflux condenser, and a dropping funnel, and while stirring, partial saponification with a degree of saponification of 87 to 89 and a degree of molar polymerization of 500 was carried out. 3 parts of polyvinyl alcohol was added and dissolved. Next, a monomer mixture consisting of the hydroxyl group-containing acrylate oligomer obtained in Reference Example 1 (1120 parts, 20 parts of butyl acrylate, 58 parts of methyl methacrylate, 2 parts of trimethylolpropane trimethacrylate, and 1 part of benzoyl peroxide) was then added thereto. The temperature was raised to 75°C after the atmosphere was replaced with nitrogen.The initiation of the reaction was confirmed by the generation of polymerization heat, and the reaction was further continued at 80°C for 3 hours to form a suspension of the hydroxyl group-containing (meth)acrylate polymer (1). A liquid was obtained with a polymerization rate of 99.3.
濾過により重合体ケーキを取υ出し、該ケーキを100
℃の熱風乾燥6中で5時間乾燥後、ハンマーミルで粉砕
し、50メツシュ通過の白色粉末状のヒドロキシル基含
有(メタ)アクリレート重合体(1)を得た。The polymer cake was removed by filtration, and the cake was
After drying in a hot air dryer at 6° C. for 5 hours, the mixture was ground in a hammer mill to obtain a white powdery hydroxyl group-containing (meth)acrylate polymer (1) that passed through 50 meshes.
参考例6
参考例5において、参考例2で得られたヒドロキシル基
含有アクリレートオリゴマー(2) 7 m 、ブチル
メタクリレート86部、エチルアクリレート5部、ジビ
ニルベンゼン2部および過酸化ベンゾイル1部からなる
単量体混合物を用いる以外は、参考例5と全く同様にし
て、ヒドロキシル基含有(メタ)アクリレート重合体(
2)の懸濁液を得た。Reference Example 6 In Reference Example 5, a monomer consisting of 7 m of the hydroxyl group-containing acrylate oligomer (2) obtained in Reference Example 2, 86 parts of butyl methacrylate, 5 parts of ethyl acrylate, 2 parts of divinylbenzene, and 1 part of benzoyl peroxide was used. A hydroxyl group-containing (meth)acrylate polymer (
A suspension of 2) was obtained.
重合率は99.5チであった。The polymerization rate was 99.5%.
次いで、参考例5で行ったと同様の濾過・乾燥・粉砕を
行い、50メツシュ通過の白色粉末状のヒドロキシル基
含有(メタ)アクリレート重合体(2)を得た。Next, the same filtration, drying, and pulverization as in Reference Example 5 were performed to obtain a white powdery hydroxyl group-containing (meth)acrylate polymer (2) that passed through 50 meshes.
参考例7
参考例5において、参考例3で得られたヒドロキシル基
含有アクリレートオリゴマーf3110 部、ブチルメ
タクリレート44部、スチレン44部、トリメチロール
プロパントリメタクリレート2部および過酸化ベンゾイ
ル1部からなる単量体混合物を用いる以外は、参−前例
5と全く同様にして、ヒドロキシル基含有(メタ)アク
リレート重合体(3)の懸濁液を得た。重合率は99.
2%であった。Reference Example 7 In Reference Example 5, a monomer consisting of 3110 parts of the hydroxyl group-containing acrylate oligomer f obtained in Reference Example 3, 44 parts of butyl methacrylate, 44 parts of styrene, 2 parts of trimethylolpropane trimethacrylate, and 1 part of benzoyl peroxide was used. A suspension of the hydroxyl group-containing (meth)acrylate polymer (3) was obtained in exactly the same manner as in Example 5 except that the mixture was used. The polymerization rate was 99.
It was 2%.
次いで、参考例5で行ったと同様の濾過・乾燥・粉砕を
行い、50メツシュ通過の白色粉末状のヒドロキシル基
含有(メタ)アクリレート重合体(3)を得た。Next, the same filtration, drying, and pulverization as in Reference Example 5 were performed to obtain a white powdery hydroxyl group-containing (meth)acrylate polymer (3) that passed through 50 meshes.
参考例8
キシル基含有≠クリレートオリゴマー(4部5部、ブチ
ルアクリレート34部、スチレン50部、トリメチロー
ルプロパントリメタクリレート1部および過酸化ベンゾ
イル1部からなる単量体混合物を用いる以外は、参考例
5と全く同様にして、ヒドロキシル基含有(メタ)アク
リレート重合体(4)の懸濁液を得た。重合率は99.
6%であった。Reference Example 8 Xyl group-containing ≠ acrylate oligomer (reference except that a monomer mixture consisting of 4 parts 5 parts, 34 parts butyl acrylate, 50 parts styrene, 1 part trimethylolpropane trimethacrylate, and 1 part benzoyl peroxide) was used. A suspension of hydroxyl group-containing (meth)acrylate polymer (4) was obtained in exactly the same manner as in Example 5. The polymerization rate was 99.
It was 6%.
次いで、参考例5で行ったと同様の濾過・乾燥・粉砕を
行い、50メツシュ通過の白色粉末状のヒドロキシル基
含有(メタ)アクリレート重合体(4)を得た。Next, the same filtration, drying, and pulverization as in Reference Example 5 were performed to obtain a white powdery hydroxyl group-containing (meth)acrylate polymer (4) that passed through 50 meshes.
実施例1
イソフタル酸50部、無水マレイン酸70部、エチレン
グリコール34部およびプロピレングリコール38部を
窒素気流下に200 ’Cで24時間エステル化反応せ
しめ、酸価20の不飽和ポリエステルを得た。Example 1 50 parts of isophthalic acid, 70 parts of maleic anhydride, 34 parts of ethylene glycol and 38 parts of propylene glycol were subjected to an esterification reaction at 200'C in a nitrogen stream for 24 hours to obtain an unsaturated polyester having an acid value of 20.
この不飽和ポリエステル40.6部にスチレン50.4
部を配合して、不飽和ポリエステル樹脂(以下、これを
不飽和ポリエステル樹脂(1)という。)を得た。40.6 parts of this unsaturated polyester and 50.4 parts of styrene
parts were blended to obtain an unsaturated polyester resin (hereinafter referred to as unsaturated polyester resin (1)).
次に、この不飽和ポリエステル樹脂(11100部に参
考例5で得られたやドロキシル基含有(メタ)アクリレ
ート重合体(1)9部を混合し、本発明の低収縮性熱硬
化性樹脂組成物(以下、これを樹脂組成物(1)という
。)を得た。Next, 9 parts of the droxyl group-containing (meth)acrylate polymer (1) obtained in Reference Example 5 was mixed with 11,100 parts of this unsaturated polyester resin to form a low-shrinkage thermosetting resin composition of the present invention. (Hereinafter, this will be referred to as resin composition (1).) was obtained.
得られた樹脂組成物(1)にt−ブチルパーオキシよび
炭酸カルシウム100部を添加撹拌し、ペーストとした
。さらに、このペーストに酸化マグネシウム1.0部を
混合して得九含浸液を用いて、25龍長のガラス繊維7
0.7部を含浸させ、2枚のポリエチレン間でシート状
とし、40℃で40時間熟成し、SMC化した。このS
M Cを大きさ300羽×300順の金型にて、温度
140℃、圧力50kl?/iの成形条件で4分間プレ
ス成形して、厚さ2nの平板の成形品を得た。このSM
Cの成形収縮率をJIS K 6911 K基いて測定
したところ、0.06%の収縮であった。また、成形品
表面の光沢を、表面光沢針を用いて、測定角60度のと
きの反射率(%)を求めて評価したところ85、6 %
であった。さらに、成形品の色むらおよび金型の型よご
れを肉眼で観察し、◎〜○〜Δ〜×の4段階評価した。100 parts of t-butylperoxy and calcium carbonate were added to the obtained resin composition (1) and stirred to form a paste. Furthermore, by mixing 1.0 part of magnesium oxide with this paste and using a 9-impregnating solution, 7 pieces of glass fiber with a length of 25
It was impregnated with 0.7 parts, formed into a sheet between two sheets of polyethylene, and aged at 40° C. for 40 hours to form SMC. This S
M C was placed in a mold of 300 birds in size x 300, at a temperature of 140℃ and a pressure of 50kl. Press molding was performed for 4 minutes under molding conditions of /i to obtain a flat plate molded product with a thickness of 2n. This SM
When the molding shrinkage rate of C was measured based on JIS K 6911 K, the shrinkage was 0.06%. In addition, the gloss of the surface of the molded product was evaluated by calculating the reflectance (%) at a measurement angle of 60 degrees using a surface gloss needle, and it was 85.6%.
Met. Furthermore, the color unevenness of the molded product and the staining of the mold were observed with the naked eye, and evaluated in four stages: ◎ to ○ to Δ to ×.
その結果をまとめて第1表に示した。The results are summarized in Table 1.
実施例2〜4
実施例1におけるヒドロキシル基含有(メタ)アクリレ
ート重合体(1)の代わりに参考例6〜8で得られたヒ
ドロキシル基含有(メタ)アクリレート重合体(2)〜
(4)のそれぞれを用いる以外は、実施例1と同様にし
て、本発明の低収縮i熱硬化性樹脂組成物(以下、これ
をそれぞれ樹脂組成物(2)〜(4)という。)を得た
。Examples 2 to 4 Hydroxyl group-containing (meth)acrylate polymers (2) obtained in Reference Examples 6 to 8 instead of hydroxyl group-containing (meth)acrylate polymer (1) in Example 1
The low shrinkage i thermosetting resin compositions of the present invention (hereinafter referred to as resin compositions (2) to (4), respectively) were prepared in the same manner as in Example 1, except for using each of (4). Obtained.
得られた樹脂組成物(2)〜(4)のそれぞれを用いて
、実施例1と同様にしてSMC化し、さらに成形品を作
り、性能を評価した。その結果をまとめて第1表に示し
た。Using each of the obtained resin compositions (2) to (4), SMC was formed in the same manner as in Example 1, molded products were made, and the performance was evaluated. The results are summarized in Table 1.
比較例1〜2
実施例1におけるヒドロキシル基含有(メタ)T−2)
および市販のポリ酢酸ビニル系低収縮化剤(日本合成化
学工業■製、ゴーセニールNZ−5)のそれぞれを用い
る以外は、実施例1と同様にして、比較用の樹脂組成物
(以下、これをそれぞれ比較樹脂組成物(1)〜(2)
という。)を得た。Comparative Examples 1-2 Hydroxyl group-containing (meta)T-2 in Example 1)
A comparative resin composition (hereinafter referred to as this) was prepared in the same manner as in Example 1, except that a commercially available polyvinyl acetate-based low shrinkage agent (manufactured by Nippon Gosei Kagaku Kogyo ■, Gosenil NZ-5) was used. Comparative resin compositions (1) to (2) respectively
That's what it means. ) was obtained.
得られた比較樹脂組成物(1)〜(2)のそれぞれを用
いて、実施例1と同様にしてSMC化し、さらに成形品
を作り、性能を評価した。その結果をまとめて第1表に
示した。Using each of the obtained comparative resin compositions (1) and (2), SMC was produced in the same manner as in Example 1, and molded products were also produced, and the performance was evaluated. The results are summarized in Table 1.
第 1 表
(注1)JIS K 69]1に準じて測定(−は膨張
を示す。)(注2)測定角60度での反射率
(注3)◎ : 色むらなし ○ : 色むら若
干ありΔ : 色むらあり X : 色むら著し
い(注4)◎ : 型よごれなし ○ : 型よご
れ若干ありΔ : 型よごれあり × : 型よ
ごれ著しい第1表よシ明らかなように、本発明の樹脂組
成物は、従来の低収縮化剤を用いた樹脂組成物に比較し
て、成形収縮率が小さく、また、成形時の型よごれがな
く、色むらのない表面光沢の高い成形品を与えるもので
ある。Table 1 (Note 1) Measured according to JIS K 69] 1 (- indicates expansion) (Note 2) Reflectance at a measurement angle of 60 degrees (Note 3) ◎: No color unevenness ○: Slight color unevenness Yes Δ: There is color unevenness The composition has a lower molding shrinkage rate than conventional resin compositions using low-shrinkage agents, does not stain the mold during molding, and provides a molded product with high surface gloss without uneven coloring. It is.
実施例5
実施例1で得られた樹脂組成物(1)をホモミキサーを
用いて充分に撹拌したのち、室温で静置して樹脂組成物
(1)の貯蔵安定性を評価した。評価方法は、静置して
から2層に分離するまでの日数を測定して行った。評価
結果を第2表に示した。Example 5 The resin composition (1) obtained in Example 1 was thoroughly stirred using a homomixer, and then allowed to stand at room temperature to evaluate the storage stability of the resin composition (1). The evaluation method was to measure the number of days from when the product was allowed to stand until it separated into two layers. The evaluation results are shown in Table 2.
比較例3〜4
実施例5における樹脂組成物(1)の代わシに比較例1
および2で得られた比較樹脂組成物(1)および(2)
のそれぞれを用いる以外は、実施例5と同様にして貯蔵
安定性を評価した。評価結果を第2表に示した。Comparative Examples 3 to 4 Comparative Example 1 was used instead of resin composition (1) in Example 5.
Comparative resin compositions (1) and (2) obtained in and 2
Storage stability was evaluated in the same manner as in Example 5, except for using each of the following. The evaluation results are shown in Table 2.
第 2 表
第2表より明らかなように、本発明の樹脂組成物は、低
収縮化のために使用したヒドロキシル基含有(メタ)ア
クリレート重合体の熱硬化性樹脂への親和性がよく、使
用時や貯蔵時の作業性に優れたものである。Table 2 As is clear from Table 2, the resin composition of the present invention has good affinity for the thermosetting resin of the hydroxyl group-containing (meth)acrylate polymer used for low shrinkage, and is suitable for use. It has excellent workability during storage and storage.
Claims (1)
ぞれ同一であつても又異なつていてもよく、Zは炭素数
2〜20の二価の有機基でありそれぞれ同一であつても
又異なつていてもよく、nは1〜100の整数である。 )で表わされるヒドロキシル基含有(メタ)アクリレー
トオリゴマー(A)および必要により該オリゴマー(A
)と共重合可能な単量体(B)を重合して得られるヒド
ロキシル基含有(メタ)アクリレート重合体( I ) 並びに熱硬化性樹脂(II)からなることを特徴とする低
収縮性熱硬化性樹脂組成物。[Claims] 1. General formula ▲ Numerical formula, chemical formula, table, etc. ▼ (However, in the formula, R is a hydrogen atom or a methyl group, which may be the same or different, and Z is Hydroxyl group-containing (meth)acrylate oligomers (which are divalent organic groups having 2 to 20 carbon atoms and may be the same or different, and n is an integer of 1 to 100) ( A) and, if necessary, the oligomer (A
) and a thermosetting resin (II) and a hydroxyl group-containing (meth)acrylate polymer (I) obtained by polymerizing a monomer (B) copolymerizable with a thermosetting resin (II). resin composition.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11363286A JPS62273248A (en) | 1986-05-20 | 1986-05-20 | Thermosetting resin composition having low shrinkage |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11363286A JPS62273248A (en) | 1986-05-20 | 1986-05-20 | Thermosetting resin composition having low shrinkage |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62273248A true JPS62273248A (en) | 1987-11-27 |
Family
ID=14617153
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11363286A Pending JPS62273248A (en) | 1986-05-20 | 1986-05-20 | Thermosetting resin composition having low shrinkage |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62273248A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998047963A1 (en) * | 1997-04-24 | 1998-10-29 | Daiso Co., Ltd. | Unsaturated polyester resin composition |
JP2006045404A (en) * | 2004-08-06 | 2006-02-16 | Showa Highpolymer Co Ltd | Curable resin composition, prepreg and method for producing the same |
-
1986
- 1986-05-20 JP JP11363286A patent/JPS62273248A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998047963A1 (en) * | 1997-04-24 | 1998-10-29 | Daiso Co., Ltd. | Unsaturated polyester resin composition |
JP2006045404A (en) * | 2004-08-06 | 2006-02-16 | Showa Highpolymer Co Ltd | Curable resin composition, prepreg and method for producing the same |
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