JPS6226311B2 - - Google Patents
Info
- Publication number
- JPS6226311B2 JPS6226311B2 JP54157603A JP15760379A JPS6226311B2 JP S6226311 B2 JPS6226311 B2 JP S6226311B2 JP 54157603 A JP54157603 A JP 54157603A JP 15760379 A JP15760379 A JP 15760379A JP S6226311 B2 JPS6226311 B2 JP S6226311B2
- Authority
- JP
- Japan
- Prior art keywords
- decorative
- decorative sheet
- notch
- board
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000758 substrate Substances 0.000 claims description 23
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005304 joining Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
この発明は化粧板とその製造方法および施工方
法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a decorative board and a method for manufacturing and installing the same.
従来の合じやくりはぎ化粧板は、第１図に示す
ように基板１の板傍を合欠き加工し（同図Ｂ）、
その表面、合欠き部１ａおよび板傍裏面に接着剤
２を塗布し（同図Ｃ）、前記基板１の表面側から
化粧シートをラミネートするとともに（同図
Ｄ）、前記合欠き部１ａにおいては圧着用ロール
４，５で化粧シート３の側端部をこの合欠き部に
木端巻き加工したものであつた（同図Ｅ）。 As shown in Fig. 1, the conventional jointed and carved decorative board is made by notching the side of the board 1 (B in the same figure).
Adhesive 2 is applied to the surface, the notch 1a, and the back side near the board (C in the same figure), and a decorative sheet is laminated from the front side of the substrate 1 (D in the same figure). The side edges of the decorative sheet 3 were wrapped around the matching notches using crimping rolls 4 and 5 (FIG. E).
そのため、この化粧板を製造するためには基板
の合欠き加工、接着剤塗布処理、化粧シートのラ
ミネート処理、木端巻き加工の４つの基本的な加
工工程を必要とし、製造が複雑となり生産性が低
下しコスト高となるという欠点を有していた。 Therefore, in order to manufacture this decorative board, four basic processing steps are required: notching the substrate, applying adhesive, laminating the decorative sheet, and winding the wood end, making manufacturing complicated and reducing productivity. However, this method has the disadvantage of decreasing the amount of water and increasing the cost.
したがつて、この発明の目的は、製造および施
工が容易で生産性が向上し外観上も優美な化粧板
とその製造方法および施工方法を提供することで
ある。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a decorative board that is easy to manufacture and install, improves productivity, and has an elegant appearance, and a method for manufacturing and installing the same.
この発明の一実施例を第２図および第３図に基
づき以下に述べる。すなわち、この化粧板は第２
図Ａ，Ｂに示すように10.2cm×20.3cmの基板１の
表面に接着剤２を塗布し、この基板表面を十分覆
い側端部がはみ出る大きさを有し裏面の中央部で
この基板１の板傍に平行する方向に離型剤の塗布
または離型紙の貼着により一定幅の離型帯域３ａ
を設けた化粧シート３をその離型帯域３ａに少し
弛みをもたせて前記基板の表面にラミネートし
（同図Ｃ）、つぎに、先ずこの基板１の裏面側より
両方の板傍を合欠き１ａ加工し（同図Ｃ）、つい
で同図Ｄに示すように前記化粧シート３をラミネ
ートした表面側においてこの化粧シート３の中央
部の前記離型帯域３ａを基板１の板傍に平行する
方向に切断して切開き、切開された基板の表面に
基板の板傍に平行する凹溝を形成するとともにこ
の凹溝の中央部でこの基材を縦断して２分割し、
分割されたそれぞれの基材１，１の前記切断部に
合欠き部１ｂが形成されるようにして２つの化粧
板６，６（同図Ｅ）を得るものである。 An embodiment of the present invention will be described below with reference to FIGS. 2 and 3. In other words, this decorative board is the second
As shown in Figures A and B, adhesive 2 is applied to the surface of a 10.2 cm x 20.3 cm substrate 1, and the adhesive 2 is large enough to cover the surface of the substrate sufficiently so that the side edges protrude. A release zone 3a of a constant width is formed by applying a release agent or pasting release paper in a direction parallel to the side of the plate.
The decorative sheet 3 provided with this is laminated on the surface of the substrate with a slight slack in the release zone 3a (FIG. C), and then first, from the back side of the substrate 1, cut out the notches 1a on both sides. (C in the same figure), and then, as shown in D in the same figure, on the surface side on which the decorative sheet 3 is laminated, the release zone 3a at the center of the decorative sheet 3 is moved in a direction parallel to the side of the substrate 1. Cutting and incising, forming grooves parallel to the sides of the substrate on the surface of the cut substrate, and dividing the base material into two by cutting longitudinally at the center of the groove,
Two decorative laminates 6, 6 (FIG. E) are obtained by forming matching notches 1b in the cut portions of each of the divided base materials 1, 1.
そして、このようにして得られた化粧板は第３
図Ａ，Ｂに示すように一方の化粧板６′の化粧シ
ート３をラミネートした表面側に形成した合欠き
部１ｂと、他方の化粧板６″の裏面側に形成した
合欠き部１ａとを基板表面からはみ出したそれぞ
れの化粧シート３の側端部をそれぞれの基板の合
欠き部壁面に密接するように折り返した状態で係
合させ、各化粧シート３の側端部が隣り合う化粧
板６′，６″の合欠き部１ｂ，１ａが挾圧されるよ
うに合じやくり張りを行なう。 The decorative board obtained in this way is the third
As shown in Figures A and B, a notch 1b formed on the surface side of one decorative board 6' on which the decorative sheet 3 is laminated, and a notch 1a formed on the back side of the other decorative board 6''. The side edges of each decorative sheet 3 protruding from the substrate surface are folded back and engaged in close contact with the wall surface of the notch portion of each substrate, and the side edges of each decorative sheet 3 are connected to the adjacent decorative boards 6. Joining and tensioning are performed so that the notched portions 1b and 1a of ' and 6'' are pinched and pressed.
このように、この化粧板は基板にラミネートす
る化粧シートが側端部において基板の板傍よりは
み出るようにし、その側端部は各合欠き部に木端
巻きしないため、従来例の場合の木端巻き加工が
省略され化粧板の製造が容易となる。 In this way, in this decorative board, the decorative sheet laminated to the board protrudes from the side of the board at the side edges, and the side edges are not wrapped around each notch, so the decorative sheet laminated to the board is End winding is omitted, making it easier to manufacture decorative boards.
そして前記化粧板の合じやくり張り施工におい
て、第３図に示すように化粧シート３の側端部を
それぞれ対応する基板１の合欠き部１ａ，１ｂに
折り曲げた状態で、これら化粧シート３の側端部
を挾圧するように各合欠き部１ａ，１ｂを互に係
合させるものであるため、化粧シート３の側端部
の接着処理が省略でき、化粧板６′，６″の合じや
くり張り施工が容易となる。 In the joining and tensioning of the decorative boards, as shown in FIG. Since the notches 1a and 1b are engaged with each other so as to pinch and press the side edges of the decorative sheet 3, the adhesive process for the side edges of the decorative sheet 3 can be omitted, and the joint of the decorative sheets 6' and 6'' can be omitted. Jiyakuri tensioning construction becomes easy.
また、この化粧板の製造を第２図に示す工程で
行なう場合には、例えば5.1cm×20.3cmの化粧板
を得るのに、はじめに10.2cm×20.3cmの基板、す
なわち得ようとする化粧板の幅寸法の２倍の幅寸
法の基板を用いることにより、化粧板２枚分を同
時に製造することができ、生産性が向上しコスト
を低減化することができる。 Furthermore, when manufacturing this decorative laminate using the process shown in Figure 2, for example, to obtain a 5.1 cm x 20.3 cm decorative laminate, first a 10.2 cm x 20.3 cm substrate, that is, a decorative laminate to be obtained. By using a substrate with a width twice as large as the width of the substrate, two decorative boards can be manufactured at the same time, improving productivity and reducing costs.
以上のように、この発明の化粧板は、板傍に合
欠き部を形成した基板の表面に、前記合欠き部を
除いて化粧シートをラミネートし、かつこの化粧
シートの側端部が前記合欠き部よりはみ出したも
のであるため、木端巻き加工が不要となり製造が
容易となる効果を有する。また、この発明の製造
方法は、両端部が基板の両板傍よりはみ出し裏面
中央部に前記板傍方向に平行で弛みをもたせた離
型帯域を有する化粧シートを基板表面にラミネー
トするラミネート工程と、前記基板の裏面両近傍
に合欠き部を形成する外側合欠き加工工程と、前
記化粧シートの離型帯域を前記板傍方向に切断開
放する化粧シート切開工程と、基板表面の前記化
粧シート切開相当部に前記板傍方向に平行する凹
溝を形成するとともにこの凹溝を縦断して基板を
２分割する内側合欠き加工工程とを含むものであ
るため、２枚の化粧板を従来の製造工程とほぼ同
程度の工程により同時に製造することができ、生
産性を大幅に向上させることができるという効果
を有する。さらに、この発明の施工方法は、化粧
シート側端部をそれぞれ合欠き部壁面に沿うよう
に折り曲げ、この化粧シート側端部を挾圧するよ
うに２つの化粧板の合欠き部を係合させるもので
あるため、化粧シートのはみ出し部の接着処理を
要することなく外観上美麗な合じやくり張り施工
を行なうことができるという効果を有する。 As described above, in the decorative board of the present invention, a decorative sheet is laminated onto the surface of a substrate having a notched portion formed near the board, excluding the notched portion, and the side edges of this decorative sheet are Since it protrudes from the notch, there is no need for winding the wood end, which has the effect of making manufacturing easier. The manufacturing method of the present invention also includes a laminating step of laminating a decorative sheet on the surface of the substrate, the decorative sheet having both ends protruding from both sides of the substrate and having a release zone parallel to the side of the board and slack in the center of the back surface. , an outer notch processing step of forming notches in the vicinity of both back surfaces of the substrate, a decorative sheet cutting step of cutting and opening the release zone of the decorative sheet in the side direction of the board, and cutting the decorative sheet on the surface of the substrate. This process involves forming grooves parallel to the side direction of the board in the corresponding portions and cutting the board into two by cutting the grooves vertically, so the two decorative boards can be fabricated using a conventional manufacturing process. They can be manufactured at the same time through approximately the same steps, and have the effect of greatly improving productivity. Further, in the construction method of the present invention, the decorative sheet side edges are each bent along the wall surfaces of the matching notches, and the notched portions of the two decorative sheets are engaged so as to pinch and press the decorative sheet side edges. Therefore, there is an effect that it is possible to perform joining and binding construction with a beautiful appearance without requiring adhesive treatment of the protruding portions of the decorative sheet.
第１図は従来例を示す化粧板の製造工程説明
図、第２図はこの発明の一実施例を示す化粧板の
製造工程説明図、第３図はその化粧板の合じやく
り張り施工説明図である。
１……基板、１ａ，１ｂ……合欠き部、２……
接着剤、３……化粧シート、３ａ……離型帯域、
６，６′，６″……化粧板。
Fig. 1 is an explanatory diagram of the manufacturing process of a decorative laminate showing a conventional example, Fig. 2 is an explanatory diagram of the manufacturing process of a decorative laminate showing an embodiment of the present invention, and Fig. 3 is an explanatory diagram of the manufacturing process of a decorative laminate showing an example of the present invention. It is an explanatory diagram. 1... Board, 1a, 1b... Notch, 2...
Adhesive, 3... Decorative sheet, 3a... Release zone,
6, 6', 6''... Decorative board.
Claims (1)
記合欠き部を除いて化粧シートをラミネートし、
かつこの化粧シートの側端部が前記合欠き部より
はみ出したことを特徴とする化粧板。 ２ 両端部が基板の両板傍よりはみ出し中央部に
前記板傍方向に平行で弛みをもたせた離型帯域を
有する化粧シートを基板表面にラミネートするラ
ミネート工程と、前記基板の裏面両板傍に合欠き
部を形成する外側合欠き加工工程と、前記化粧シ
ートの離型帯域を前記板傍方向に切断開放する化
粧シート切開工程と、基板表面の前記化粧シート
切開相当部に前記板傍方向に平行する凹溝を形成
するとともにこの凹溝を縦断して基板を２分割す
る内側合欠き加工工程とを含む化粧板の製造方
法。 ３ 端部が基板の合欠き部よりはみ出すように化
粧シートをラミネートした２つの化粧板の化粧シ
ート側端部をそれぞれ合欠き部壁面に沿うように
折り曲げ、この化粧シート側端部を挟圧するよう
に２つの化粧板の合欠き部を係合させることを特
徴とする化粧板の施工方法。[Scope of Claims] 1. A decorative sheet is laminated on the surface of a substrate with a notch formed near the board, excluding the notch,
A decorative board characterized in that a side end portion of the decorative sheet protrudes from the matching notch. 2. A laminating process in which a decorative sheet is laminated on the surface of the substrate, the decorative sheet having both ends protruding from the side of both plates of the substrate and a release zone parallel to the side of the plate and having slack in the central part, and an outer notch processing step for forming a notch portion; a decorative sheet cutting step for cutting and releasing the mold release zone of the decorative sheet in the side-to-side direction; A method for manufacturing a decorative board, which includes forming parallel grooves and cutting an inner notch into two parts by vertically cutting the grooves. 3. Bend the decorative sheet side ends of the two decorative sheets laminated with the decorative sheets so that the ends protrude from the notch portions of the substrates along the wall surface of the notch portion, and press the decorative sheet side ends together. A method for constructing a decorative board, which comprises engaging the notches of two decorative boards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15760379A JPS5678977A (en) | 1979-11-30 | 1979-11-30 | Smoothly planed board and its manufacture and its execution method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15760379A JPS5678977A (en) | 1979-11-30 | 1979-11-30 | Smoothly planed board and its manufacture and its execution method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5678977A JPS5678977A (en) | 1981-06-29 |
| JPS6226311B2 true JPS6226311B2 (en) | 1987-06-08 |
Family
ID=15653324
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15760379A Granted JPS5678977A (en) | 1979-11-30 | 1979-11-30 | Smoothly planed board and its manufacture and its execution method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5678977A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5618761B2 (en) * | 2010-10-22 | 2014-11-05 | パナソニック株式会社 | Manufacturing method of laminated building materials |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5459304A (en) * | 1977-10-19 | 1979-05-12 | Dantani Plywood Co | Method of making decorated plate |
-
1979
- 1979-11-30 JP JP15760379A patent/JPS5678977A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5459304A (en) * | 1977-10-19 | 1979-05-12 | Dantani Plywood Co | Method of making decorated plate |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5678977A (en) | 1981-06-29 |
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