JPS62253737A - Production of binder - Google Patents

Production of binder

Info

Publication number
JPS62253737A
JPS62253737A JP9709786A JP9709786A JPS62253737A JP S62253737 A JPS62253737 A JP S62253737A JP 9709786 A JP9709786 A JP 9709786A JP 9709786 A JP9709786 A JP 9709786A JP S62253737 A JPS62253737 A JP S62253737A
Authority
JP
Japan
Prior art keywords
slag
blast furnace
binder
sintering
ferromanganese
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9709786A
Other languages
Japanese (ja)
Inventor
Masao Tomari
泊 正雄
Jutaro Yoshimori
吉森 寿太郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Jiryoku Senko Co Ltd
Original Assignee
Nippon Jiryoku Senko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Jiryoku Senko Co Ltd filed Critical Nippon Jiryoku Senko Co Ltd
Priority to JP9709786A priority Critical patent/JPS62253737A/en
Publication of JPS62253737A publication Critical patent/JPS62253737A/en
Pending legal-status Critical Current

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  • Manufacture And Refinement Of Metals (AREA)

Abstract

PURPOSE:To obtain an inexpensive binder for sintering substitutable for quick lime or the like by mixing ferromanganese slag and/or silicomanganese slag with steel making slag cooled rapidly from a molten state, water granulated blast furnace slag, ferronickel slag and an exciting agent in the form of powders. CONSTITUTION:This binder for sintering is a powdery mixture of ferromanganese slag and/or silicomanganese slag with steel making slag cooled rapidly from a molten state, water granulated blast furnace slag, ferronickel slag and one or more kinds of substances selected among CaSO4.2H2O, CaO, Ca(OH)2, NaOH and Na2CO3 as an exciting agent. All of the slags are inexpensive and the exciting agent is used by a small amount, so the binder for sintering substitutable for expensive quick lime or quick-setting cement can be provided at a low cost.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は高炉に装入して用いる焼結法を製造する場合に
用いるバインダーに関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a binder used in the production of a sintering method that is charged into a blast furnace.

〈従来の技術〉 現在行われている焼結法は、約10m+m以下の鉄鉱石
粉末に、コークスおよび適量の石灰石粉末とを混合し、
焼結パレットに装入後表層部のコークスに点火し、下方
向へ空気を吸引し乍らコークスを燃焼させ、その燃焼熱
で粉鉱石を焼結させる方法である。
<Prior art> The currently used sintering method involves mixing iron ore powder of approximately 10 m+m or less with coke and an appropriate amount of limestone powder.
In this method, after charging into a sintering pallet, the coke in the surface layer is ignited, the coke is combusted while sucking air downward, and the fine ore is sintered by the combustion heat.

この襟に、コークスの燃焼により焼結が進行する為に焼
結層への空気の供給度合を決定する焼結層の通気性の程
度は操業上の重要な要因となる。
Since sintering progresses through the combustion of coke, the degree of permeability of the sintered layer, which determines the degree of air supply to the sintered layer, is an important operational factor.

この通気性を向上させる為に造粒条件の改善や造粒時間
の延長等種々の方策が講じられているが、用いるバイン
ダーも大きな要因である。従来からこの種の焼結に用い
られているバインダーは、生石灰や急結セメント成分で
ある。
Various measures have been taken to improve this air permeability, such as improving granulation conditions and extending granulation time, but the binder used is also a major factor. Binders conventionally used in this type of sintering are quicklime and quick-setting cement components.

〈発明が解決しようとする問題点〉 上述した焼結用バインダーとして用いられている生石灰
や急結セメント成分は、効果はあるものの高価である為
にコスト高となる問題がある。
<Problems to be Solved by the Invention> Although the quicklime and quick-setting cement components used as the sintering binder described above are effective, they are expensive, resulting in a problem of high costs.

本発明者は先に、安価な焼結用バインダーとして、製鋼
スラグを用いる発明をなし、特願昭60−84148号
として、又フェロニッケルスラグと製鋼スラグを用いる
発明をなし、特願昭60−143039号として出願済
みであるが、高炉水滓は高炉セメント用混和剤として利
用されるが完全に消化されるに至ってなく有効利用が望
まれている。又、フェロマンガン、シリコマンガンの製
造過程で発生するスラグ(水滓、徐冷がある)も有効利
用方法は少なく、はとんど埋立廃棄処分されている。
The present inventor previously made an invention using steelmaking slag as an inexpensive binder for sintering, as published in Japanese Patent Application No. 84148/1983, and also made an invention using ferronickel slag and steelmaking slag, No. 143039 has already been filed, and although blast furnace water slag is used as an admixture for blast furnace cement, it has not been completely digested and effective utilization is desired. Furthermore, there are few effective ways to use the slag (water slag and slow cooling) generated during the manufacturing process of ferromanganese and silicomanganese, and most of the slag is disposed of in landfills.

く問題点を解決する為の手段〉 本発明は従来から焼結用バインダーとして使用されてい
る生石灰や急結セメントに替え、安価な高炉水滓やフェ
ロニッケルスラグ、フェロマンガンスラグおよびシリコ
マンガンスラグを用いようとするものであり、その要旨
はフェロマンガンスラグおよび/またはシリコマンガン
スラグと、溶融状態から急冷処理した製鋼スラグと、高
炉水滓と、フェロニッケルスラグと、Ca504 ・2
H201CaO+Ca(OH)2、Naoll、Nat
CO3の少なくとも1種以上から成る刺激剤との混合粉
末から成る焼結用バインダーの製造方法であり、この場
合に用いる製鋼スラグを溶融状態にある間に珪酸塩質の
岩石あるいは鉱物又はその風化物、カラミ、ガラスクズ
、鋳吻廃砂2石炭灰、廃レンガ、赤泥、火山噴出物、高
炉スラグ、脱珪スラグ、酸化鉄の少なくとも1種以上か
ら成る改質材を添加し溶融反応をさせた後に急冷した生
成物の形態で用いる事もあり、更には製鋼スラグに替え
セメントを用いる事もある。
Means for Solving the Problems> The present invention uses inexpensive blast furnace slag, ferronickel slag, ferromanganese slag, and silicomanganese slag in place of quicklime and quick-setting cement that have been conventionally used as sintering binders. The main points are ferromanganese slag and/or silicomanganese slag, steelmaking slag that has been rapidly cooled from a molten state, blast furnace water slag, ferronickel slag, and Ca504.2
H201CaO+Ca(OH)2, Naoll, Nat
This is a method for producing a sintering binder consisting of a mixed powder with a stimulant consisting of at least one type of CO3, in which the steelmaking slag used in this case is mixed with silicate rocks or minerals or their weathered products while in a molten state. A modifying material consisting of at least one of the following is added and subjected to a melting reaction: karami, glass waste, caster waste sand 2 coal ash, waste bricks, red mud, volcanic ejecta, blast furnace slag, desiliconization slag, and iron oxide. It is sometimes used in the form of a quenched product, and cement is sometimes used instead of steelmaking slag.

この様に溶融状態の製鋼スラグに対し、珪酸塩質の岩石
等の改質材を添加するのは、製鋼スラグの鉱物組成を、
α°〜β−2CaO・Sing主体から、2CaO−3
iQ1〜2CaO−MgO−2SiOt主体となし崩壊
膨張性を無くすと共に、融点、粘性を低下させる事によ
りその取扱を便ならしめ、かつ急冷した場合の急冷率を
向上させガラス賞を多くせんとする為であり、その添加
方法は別に限定される事な(、作業工程あるいは作業現
場の状況に応じ適宜の方法を採用する。
Adding modifying materials such as silicate rocks to molten steelmaking slag in this way improves the mineral composition of steelmaking slag.
α° ~ β-2CaO・Sing main body, 2CaO-3
iQ1~2Mainly composed of CaO-MgO-2SiOt to eliminate collapse-expansion properties, reduce melting point and viscosity to make it easier to handle, and improve the quenching rate when quenching to increase glass awards. The method of adding it is not particularly limited (appropriate methods are adopted depending on the work process or the situation at the work site.

〈実施例および作用〉 以下実施例を示し乍ら、本発明を詳述する。<Examples and effects> The present invention will be described in detail below with reference to Examples.

この実施例に用いた試料の化学分析値等を下記第1表に
示す。
Chemical analysis values of the samples used in this example are shown in Table 1 below.

なお、生石灰、消石灰、 NaOH+Na、CO,I、
CaCIg等は試薬−級を、セメントは市販ポルトラン
ドセメントを使用した。更に高炉水滓は市販品を使用し
た。
In addition, quicklime, slaked lime, NaOH+Na, CO, I,
Reagent-grade CaCIg and the like were used, and commercially available Portland cement was used as the cement. Furthermore, a commercially available blast furnace water slag was used.

上記第1表中改質還元期スラグおよび改質転炉スラグと
いうのは、それぞれ還元期スラグおよび転炉スラグに対
し、上述の改質材を約10重量%添加したスラグの事で
ある。
The reformed reduction stage slag and reformed converter slag in Table 1 above are slags in which about 10% by weight of the above-mentioned reforming material is added to the reduction stage slag and converter slag, respectively.

高炉水滓、製鋼水滓、フェロマンガンスラグ。Blast furnace slag, steelmaking slag, ferromanganese slag.

シリコマンガンスラグ、フェロニッケルスラグ。Silicon manganese slag, ferronickel slag.

刺激剤(Cab、 Ca (OB) x) を添加後、
試験ボールミルでブレーン値3100±50c+J/g
に粉砕、又は高炉水滓、フェロマンガンスラグ、シリコ
マンガンスラグ、フェロニッケルスラグ、刺激剤(Ca
O,Ca(Otl)z)を添加後、試験ボールミルでブ
レーン値3100±50aJ/gに粉砕後、市販ポルト
ランドセメントを添加混合あるいは刺激剤の中のCaO
、Ca (OH) を以外のNaOH,CaC1z、N
azCOs等を添加する場合は練り水に溶解して使用し
、水に加えて混練しビニール袋に入れて硬化状況を調べ
、第2表に示す。
After adding the stimulant (Cab, Ca (OB) x),
Blaine value 3100±50c+J/g in test ball mill
or blast furnace slag, ferromanganese slag, silicone manganese slag, ferronickel slag, stimulant (Ca
After adding O, Ca(Otl)z), grinding with a test ball mill to a Blaine value of 3100±50aJ/g, add commercially available Portland cement or mix with CaO in the stimulant.
, Ca(OH) except NaOH, CaC1z, N
When azCOs or the like is added, it is used after being dissolved in kneading water, added to water, kneaded, placed in a plastic bag, and checked for hardening status, which is shown in Table 2.

Xは約60〜180分後に膨張崩壊、Oは硬化している
状況を示す0以上の如く、フェロマンガンスラグやシリ
コマンガンスラグに石灰を10〜20%添加し、水を加
えて混練しても硬化は遅いが、高炉水滓、フェロニッケ
ルスラグにセメント又は改質製鋼水滓粉砕物を添加し、
かつ石灰を20%以上、又はCaCIz+Na0FI、
NazCO*+石膏等を2〜5%程添加し、水を加えて
混練すると急結性となり、約8〜13分程で硬化する。
X indicates expansion and collapse after about 60 to 180 minutes, and O indicates hardening. Although hardening is slow, adding cement or pulverized modified steel slag to blast furnace water slag and ferronickel slag,
and lime at 20% or more, or CaCIz+Na0FI,
When about 2 to 5% of NazCO* + gypsum, etc. are added, water is added and kneaded, it becomes rapidly set and hardens in about 8 to 13 minutes.

しかし、急激に発熱し、混練水は飛散し、膨張して約6
0〜180分後には崩壊するが、焼結原料の配合材料に
1%添加して造粒水分6%で造粒すると、生石灰1%添
加して造粒した場合のGl■84.1%と同程度を示す
However, due to the sudden heat generation, the kneading water scatters and expands to about 6.
Although it will collapse after 0 to 180 minutes, if it is added to the sintering raw material mixture at 1% and granulated with a granulation moisture of 6%, Gl will be 84.1% when granulated with 1% quicklime added. Shows the same degree.

次に第3表に示す様な配合割合および条件で、本発明の
バインダーを用いて焼結した結果を第4表に示す、なお
この第4表中「試験No、Jは上記第2表に示す試験N
o、と同じである。
Next, Table 4 shows the results of sintering using the binder of the present invention under the compounding ratio and conditions shown in Table 3. Test N
It is the same as o.

比較の為に従来例として生石灰をバインダーとした場合
およびバインダーなしの場合の結果をも第4表中に併記
した。なお、バインダーの量は本発明の場合も従来例の
場合も共に1重曹%とした。
For comparison, Table 4 also shows the results when quicklime was used as a binder and when no binder was used as a conventional example. The amount of binder was 1% sodium bicarbonate in both the present invention and the conventional example.

第3表 第4表 上記第4表から明らかな様に、本発明のバインダーを用
いた焼結製品は、その生産性1歩留および強度のいずれ
に於いてもバインダーなしの場合よりも優れており、生
石灰を用いた場合と比べて何ら遜色のない事が判る。
Table 3 Table 4 As is clear from Table 4 above, the sintered products using the binder of the present invention are superior to those without the binder in both productivity, yield, and strength. It can be seen that there is no inferiority compared to the case of using quicklime.

〈発明の効果〉 以上述べてきた如く、本説明によれば安価な高炉水滓、
フェロマンガンスラグ、シリコマンガンスラグ、フェロ
ニッケルスラグ、製鋼水滓やセメントと少量、の刺激剤
を使用することで、高価な生石灰や急結セメントに替わ
る焼結用バインダー、とする事が出来るものであり、そ
の場合の焼結製品への効果は従来の高価な生石灰と同等
である。更に製鉄業の副産物である高炉スラグや製鋼ス
ラグのリサイクル、更には合金鉄メーカーの副産物であ
るフェロマンガンスラグ5 シリコマンガンスラグ、フ
ェロニッケルスラグという点からも有益である。
<Effects of the invention> As stated above, according to this explanation, inexpensive blast furnace water slag,
By using ferromanganese slag, silicomanganese slag, ferronickel slag, steelmaking water slag, cement, and a small amount of stimulants, it can be used as a sintering binder that can replace expensive quicklime and quick-setting cement. In that case, the effect on the sintered product is equivalent to that of conventional expensive quicklime. It is also beneficial from the point of view of recycling blast furnace slag and steelmaking slag, which are byproducts of the steel industry, as well as ferromanganese slag and ferronickel slag, which are byproducts of ferroalloy manufacturers.

Claims (3)

【特許請求の範囲】[Claims] (1)フェロマンガンスラグおよび/またはシリコマン
ガンスラグと、溶融状態から急冷処理した製鋼スラグと
、高炉水滓と、フェロニッケルスラグと、CaSO_4
・2H_2O、CaO、Ca(OH)_2、NaOH、
Na_2CO_3の少なくとも1種以上から成る刺激剤
との混合粉末から成る焼結用バインダーの製造方法。
(1) Ferromanganese slag and/or silicomanganese slag, steelmaking slag that has been rapidly cooled from a molten state, blast furnace water slag, ferronickel slag, and CaSO_4
・2H_2O, CaO, Ca(OH)_2, NaOH,
A method for producing a sintering binder comprising a mixed powder with a stimulant consisting of at least one of Na_2CO_3.
(2)フェロマンガンスラグおよび/またはシリコマン
ガンスラグと、溶融状態の製鋼スラグに珪酸塩質の岩石
あるいは鉱物又はその風化物、カラミ、ガラスクズ、鋳
物廃砂、石炭灰、廃レンガ、赤泥、火山噴出物、高炉ス
ラグ、脱珪スラグ、酸化鉄の少なくとも1種以上から成
る改質材を添加し、溶融反応をさせた後急冷して得られ
た生成物と、高炉水滓と、フェロニッケルスラグと、C
aSO_4・2H_2O、CaO、Ca(OH)_2、
NaOH、Na_2CO_3の少なくとも1種以上から
成る刺激剤との混合粉末から成る焼結用バインダーの製
造方法。
(2) Ferromanganese slag and/or silicomanganese slag, molten steelmaking slag, silicate rocks or minerals, or their weathered products, karami, glass scraps, foundry waste sand, coal ash, waste bricks, red mud, volcanoes. A product obtained by adding a modifying material consisting of at least one of ejecta, blast furnace slag, desiliconization slag, and iron oxide, causing a melting reaction, and then rapidly cooling, blast furnace water slag, and ferronickel slag and C
aSO_4・2H_2O, CaO, Ca(OH)_2,
A method for producing a sintering binder comprising a mixed powder with a stimulant consisting of at least one of NaOH and Na_2CO_3.
(3)フェロマンガンスラグおよび/またはシリコマン
ガンスラグと、セメントと、高炉水滓と、フェロニッケ
ルスラグと、CaSO_4・2H_2O、CaO、Ca
(OH)_2、CaCl_2、NaOH、Na_2CO
_3の少なくとも1種以上から成る刺激剤との混合粉末
から成る焼結用バインダーの製造方法。
(3) Ferromanganese slag and/or silicomanganese slag, cement, blast furnace slag, ferronickel slag, CaSO_4・2H_2O, CaO, Ca
(OH)_2, CaCl_2, NaOH, Na_2CO
A method for producing a sintering binder comprising a mixed powder with a stimulant comprising at least one of _3.
JP9709786A 1986-04-25 1986-04-25 Production of binder Pending JPS62253737A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9709786A JPS62253737A (en) 1986-04-25 1986-04-25 Production of binder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9709786A JPS62253737A (en) 1986-04-25 1986-04-25 Production of binder

Publications (1)

Publication Number Publication Date
JPS62253737A true JPS62253737A (en) 1987-11-05

Family

ID=14183122

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9709786A Pending JPS62253737A (en) 1986-04-25 1986-04-25 Production of binder

Country Status (1)

Country Link
JP (1) JPS62253737A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009014255A1 (en) * 2007-07-25 2009-01-29 Denki Kagaku Kogyo Kabushiki Kaisha Ore-powder caking material for enhancing hot strength, pellet made with the same, and process for producing the same
CN110981233A (en) * 2019-12-19 2020-04-10 安徽海螺新材料科技有限公司 Ferronickel slag masonry cement and preparation method thereof
CN113087419A (en) * 2021-04-27 2021-07-09 清华大学 Preparation method of manganese slag-phosphorus slag-nickel iron slag composite alkali-activated cementing material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009014255A1 (en) * 2007-07-25 2009-01-29 Denki Kagaku Kogyo Kabushiki Kaisha Ore-powder caking material for enhancing hot strength, pellet made with the same, and process for producing the same
CN110981233A (en) * 2019-12-19 2020-04-10 安徽海螺新材料科技有限公司 Ferronickel slag masonry cement and preparation method thereof
CN110981233B (en) * 2019-12-19 2021-12-24 安徽海螺新材料科技有限公司 Ferronickel slag masonry cement and preparation method thereof
CN113087419A (en) * 2021-04-27 2021-07-09 清华大学 Preparation method of manganese slag-phosphorus slag-nickel iron slag composite alkali-activated cementing material
CN113087419B (en) * 2021-04-27 2022-02-01 清华大学 Preparation method of manganese slag-phosphorus slag-nickel iron slag composite alkali-activated cementing material

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