JPS62237978A - Powdered-body sorter - Google Patents
Powdered-body sorterInfo
- Publication number
- JPS62237978A JPS62237978A JP61079262A JP7926286A JPS62237978A JP S62237978 A JPS62237978 A JP S62237978A JP 61079262 A JP61079262 A JP 61079262A JP 7926286 A JP7926286 A JP 7926286A JP S62237978 A JPS62237978 A JP S62237978A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- classification
- air
- rotor
- casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 claims description 50
- 239000002245 particle Substances 0.000 description 11
- 239000006185 dispersion Substances 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B7/00—Selective separation of solid materials carried by, or dispersed in, gas currents
- B07B7/08—Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force
- B07B7/083—Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force generated by rotating vanes, discs, drums, or brushes
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は遠心力と空気流による抗力とのバランスを利用
して粉体な分級する粉体分級機に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a powder classifier that classifies powder by utilizing the balance between centrifugal force and drag force due to air flow.
(従来技術)
従来種々の粉体分級法が知られているか、その1つに、
粉体粒子に遠心力を与えるとともに空気流による抗力を
与え粒子の粘性と粒径とからきまるバランス点を変えて
分級な行う空気分級法か知られている(たとえば特公昭
57−11269号)。(Prior art) Various powder classification methods are known in the past, one of which is
An air classification method is known in which powder particles are classified by applying centrifugal force and drag due to air flow to change the balance point determined from the viscosity and particle size of the particles (for example, Japanese Patent Publication No. 11269/1982).
この種の空気分級機において分級精度を向上させ小粒径
の粒子まで分級するには強制渦流式分級機が多く用いら
れる傾向にあるが、近年分級精度の向上といわゆるサブ
ミクロン(lpm以下)の粉体分級の要求が高まる中で
この要求に答えて分級点を下げるためには基本的には空
気量を低くし分級ロータの回転数を高める必要がある。In this type of air classifier, forced vortex classifiers tend to be used to improve the classification accuracy and classify even small particles, but in recent years, the classification accuracy has been improved and the As the demand for powder classification increases, in order to meet this demand and lower the classification point, it is basically necessary to lower the amount of air and increase the rotational speed of the classification rotor.
ところが分級ロータの回転数を一4二げることは機構的
に困難を伴なうため上限値に限界があり、運転に必要な
エネルギー消費量も増す。一方、空気量を下げると分級
室内における粒子の流れに円滑さを欠き分級性能が低下
する。However, increasing the rotational speed of the classification rotor to 142 is mechanically difficult, so there is a limit to the upper limit, and the energy consumption required for operation also increases. On the other hand, when the amount of air is reduced, the flow of particles in the classification chamber becomes less smooth and the classification performance deteriorates.
(発明の目的および構成)
本発明は−1−記の点にかんがみてなされたものて、低
分級点か得られるような高回転、低風量領域でも分級精
度を」;げ分級効率を向トすることを目的とし、この目
的を達成するために、分級された粉体と空気流との混合
流かケーシング内に流出する流出口近傍に混合流を絞る
ような形状のデフユーザを設けだものである。(Objects and Structure of the Invention) The present invention has been made in view of the points mentioned in -1-, and is intended to improve classification accuracy even in high rotation and low air volume regions where a low classification point can be obtained. In order to achieve this purpose, a differential user is provided with a shape that restricts the mixed flow of the classified powder and air flow near the outlet that flows into the casing. be.
(実施例) 以下本発明を図面に基づいて説明する。(Example) The present invention will be explained below based on the drawings.
第1図は本発明による本発明による粉体分級機の一実施
例の縦断面図、第2図は第1図に示した粉体分級機の分
級ロータの一部を切り欠いて示す平面図である。FIG. 1 is a longitudinal sectional view of an embodiment of the powder classifier according to the present invention, and FIG. 2 is a partially cutaway plan view of the classification rotor of the powder classifier shown in FIG. It is.
図において、■は」−面中心部に粉体供給装置(図示せ
ず)と連結される粉体投入口2aを有し、かつ周側部に
空気導入口2bを備えたケーシングて、このケーシング
l内には、円周部から軸心部下方に連通ずる空胴部3を
有する円盤状の分級ロータ4が配置され、この分級ロー
タ4はケーシング1の縦方向の軸心部に軸受5.5によ
り垂直に取り付けた回転軸6の−F一端に一体に固着さ
れている。また」二記分級ロータ4の開放周縁部の空胴
部3内には、第2図に示すように円周方向に等間隔に配
列した多数の外方分級羽根7を放射状に形成し、かつこ
の外方分級羽根7の内側にあって、分級ロータ4の半径
方向に対し2段となるよう外方分級羽根7と対向する多
数の内方分級羽根8を放射状に形成するとともに、この
外方および内方分級羽根7.8間に所望の間隙9を形成
し、さらにこの間隙9と対向する分級ロータ4の−1−
板4aには空胴部3内と連通ずるリング−1−の粉体導
入「+ 10を形成する。また、このような分級羽根構
造にすることによって外方分級羽根7および内方分級羽
根8の部分に粗粉側および微粉側に対応する強制渦の広
い分級室11(7および8)を構成する。In the figure, ■ indicates a casing that has a powder inlet 2a connected to a powder supply device (not shown) at the center of the plane and an air inlet 2b at the peripheral side. A disk-shaped classification rotor 4 having a cavity 3 that communicates from the circumference to the lower part of the axis is disposed inside the casing 1, and this classification rotor 4 has a bearing 5. 5 is integrally fixed to one end -F of a rotating shaft 6 mounted vertically. Furthermore, in the cavity 3 of the open peripheral portion of the classification rotor 4, a large number of outer classification blades 7 arranged at equal intervals in the circumferential direction are radially formed as shown in FIG. Inside this outer classification blade 7, a large number of inner classification blades 8 facing the outer classification blade 7 are formed radially in two stages in the radial direction of the classification rotor 4. A desired gap 9 is formed between the inner classification blades 7 and 8, and -1- of the classification rotor 4 facing this gap 9 is formed.
The plate 4a is formed with a sliding ring 1- for introducing powder that communicates with the inside of the cavity 3. Also, by having such a classification blade structure, the outer classification blade 7 and the inner classification blade 8 are A classification chamber 11 (7 and 8) with a wide forced vortex corresponding to the coarse powder side and the fine powder side is configured in the section.
また、」二記分級ロータ4の分級羽根7.8と対向する
下面には多数の補助羽根12が円周方向に等間隔に配列
して放射状に設けられており、分級ロータ4が回転した
とき、補助羽根12により空気に回転方向の流れを与え
、旋回した状態で上記分級室11方向へ導入するように
しである。13は上記分級ロータ4の外周囲に形成した
空所であり、この空所13を連通する粗粉取出口14か
ケーシング1に形成されている。In addition, on the lower surface of the classification rotor 4 facing the classification blades 7.8, a large number of auxiliary blades 12 are arranged radially at equal intervals in the circumferential direction, and when the classification rotor 4 rotates, The auxiliary blades 12 give the air a flow in the rotational direction, and the air is introduced into the classification chamber 11 in a swirling state. Reference numeral 13 denotes a space formed around the outer periphery of the classification rotor 4, and a coarse powder outlet 14 communicating with this space 13 is formed in the casing 1.
15は上記分級ロータ4の上板4aとケーシングlの上
板下面間に形成した上記粉体投入口2aと分級ロータ4
のリング状粉体導入口IOとを連通させる空所で、この
空所15に位置する分級ロータ4の」御飯4aの中央部
側には軸心部から外周方向に延びる多数の粉体分散羽根
16を放射状に設け、かつこの分散羽根16の半径方向
の終端とリング状粉体導入口10間の分級ロータ4の上
板4a上を平坦にして、この平坦面とこれに対向するケ
ーシングlの内面間に粉体な二次分散させる分散間隙1
7を形成する。Reference numeral 15 indicates the powder inlet 2a formed between the upper plate 4a of the classifying rotor 4 and the lower surface of the upper plate of the casing l, and the classifying rotor 4.
A large number of powder dispersion blades extending from the shaft center to the outer circumferential direction are located on the central side of the rice 4a of the classification rotor 4 located in this space 15. 16 are provided radially, and the top plate 4a of the classification rotor 4 between the radial end of the dispersion vane 16 and the ring-shaped powder introduction port 10 is made flat, and this flat surface and the casing l opposite thereto are Dispersion gap 1 for secondary dispersion of powder between inner surfaces
form 7.
18は上記分級ロータ4とほぼ同様円周部から軸心部に
連通ずる空胴部19を有する円盤状のバランスロータて
、このバランスロータ18は分級ロータ4と配置状態が
対称となるように、かつ駆動部19が分級ロータ4の空
胴部3と連通するようにしてケーシングl内の回転軸6
に一体に固着するとともに、バランスロータ18の開口
周縁部の空胴部19内には多数の羽根20を放射状に設
け、さらにこのバランスロータ18に一体的かつ気密に
取付ける。なおこの渦巻きケーシング21には図示しな
いサイクロン、パックフィルタ等の捕集装置が連結され
ている。Reference numeral 18 denotes a disc-shaped balance rotor having a cavity 19 that communicates from the circumference to the axial center, almost similar to the classification rotor 4, and this balance rotor 18 is arranged symmetrically with the classification rotor 4. The rotating shaft 6 in the casing l is connected so that the driving part 19 communicates with the cavity part 3 of the classification rotor 4.
In addition, a large number of blades 20 are provided radially within the cavity 19 at the opening periphery of the balance rotor 18, and are further integrally and airtightly attached to the balance rotor 18. Note that a collecting device such as a cyclone or a pack filter (not shown) is connected to the spiral casing 21.
渦巻きケーシング21には、第3図(イ)に示すように
、デフユーザ21aが内方に伸びるように設けられてい
る。デフユーザ21aの形状は第3図(イ)、(ロ)、
(ハ)、(ニ)に示すように種々考えられるか、いずれ
も渦巻きケーシング21の内側の壁から外側の壁に向っ
て水平またはやや上向きに伸び、デフユーザ21aの先
端と外側壁との間で微粉粒子を含む空気流を絞り込んで
整流し均一化するように機能する構造となっている。As shown in FIG. 3(A), the spiral casing 21 is provided with a differential user 21a extending inward. The shape of the differential user 21a is shown in Figures 3 (a) and (b).
There are various possibilities as shown in (c) and (d), but all of them extend horizontally or slightly upward from the inner wall of the spiral casing 21 toward the outer wall, and extend between the tip of the differential user 21a and the outer wall. It has a structure that functions to narrow down the air flow containing fine powder particles and make it uniform.
次に上記のように構成された本発明による分級機の動作
について説明する。Next, the operation of the classifier according to the present invention configured as described above will be explained.
まず、分級ロータ4およびバランスロータ18を図示し
ない電動機により所望の速度で回転させ、バランスロー
タ18の吸引作用および外部に連結されたブロアー(図
示せず)て分級機内部に負圧の空気導入口2bから流入
された空気は補助羽根12によって回転方向の流れに変
換され旋回した状態で空所14から分級室11に入り、
そして分級室11では分級羽根7.8により分級ロータ
4と同一周速の気流となる。これと同時に分級室11て
はバランスロータ18およびフロア−で吸引される形式
であるため、分級室11の円周面での空気は半径方向の
流れとなる。また、バランスロータ18を通過した空気
は渦巻きケーシング21内に吹出されるか、このときデ
フユーザ21aて絞り込まれて流速が均一化されるため
分級効率が向上する。この点は後述する実験結果から明
らかになろう。この時の空気の流れを第1図および第3
図に矢印て示す。First, the classification rotor 4 and the balance rotor 18 are rotated at a desired speed by an electric motor (not shown), and the suction action of the balance rotor 18 and the air inlet of negative pressure are applied to the interior of the classifier using a blower (not shown) connected to the outside. The air flowing in from 2b is converted into a flow in the rotational direction by the auxiliary blades 12 and enters the classification chamber 11 from the cavity 14 in a swirling state.
In the classification chamber 11, the classification blades 7.8 create an airflow with the same circumferential speed as that of the classification rotor 4. At the same time, since the classification chamber 11 is of a type in which suction is carried out by the balance rotor 18 and the floor, the air on the circumferential surface of the classification chamber 11 flows in the radial direction. Furthermore, the air that has passed through the balance rotor 18 is blown out into the spiral casing 21 or is narrowed down by the differential user 21a at this time to equalize the flow velocity, thereby improving the classification efficiency. This point will become clear from the experimental results described below. The air flow at this time is shown in Figures 1 and 3.
Indicated by arrows in the figure.
この状態で、粉体投入口2aから投入された粉体原料は
空気流に乗り、各分散羽根16間を通過する間に間に分
級ロータ4の軸心な中心とする放射方向にほぼ均一に分
割され、粉体の一次分散か行われる。そして、分散羽根
16の終端から出た粉体は分級ロータ4の回転に伴い分
散羽根16間のほぼ接線方向に放射され、分散間隙17
内て二次分散される。以」−の作用て充分に分散された
粉体はリング状粉体導入口10を通して分級室11に供
給されるが、ここで粉体の各粒子は回転流にれによる抗
力(3πpV、 D、)を受ける。これらの粒子のうち
遠心力〉抗力の関係か成り立つ粗い粒子は分級ロータ4
の外周の空所13内に飛ばされ、粗粉取出口14よりロ
ータリーバルブ等を用いてエアシールした状態で分級機
外に取出される。また、遠心力〈抗力の関係が成り立つ
細かい粒子は半径方向の空気流に乗った状態てバランス
ロータ18、過巻きケーシング21を介して分級機外に
空気輸送され、サイクロン、バッグフィルタ等の捕集機
により捕集される。In this state, the powder raw material input from the powder input port 2a rides on the airflow and is almost uniformly distributed in the radial direction about the axial center of the classification rotor 4 while passing between the respective dispersion blades 16. The primary dispersion of the powder is performed. As the classification rotor 4 rotates, the powder coming out from the end of the dispersing blades 16 is radiated in a substantially tangential direction between the dispersing blades 16, and the powder is emitted from the dispersing gap 17.
It is quadratic distributed within. The powder, which has been sufficiently dispersed due to the above action, is supplied to the classification chamber 11 through the ring-shaped powder introduction port 10, where each particle of the powder is affected by the drag force (3πpV, D, ). Among these particles, coarse particles for which the relationship of centrifugal force > drag force is satisfied are transferred to the classification rotor 4.
The powder is blown into a space 13 on the outer periphery of the powder, and is taken out of the classifier through a coarse powder outlet 14 under air sealing using a rotary valve or the like. In addition, fine particles for which the relationship of centrifugal force (drag force) holds is air-transported to the outside of the classifier via the balance rotor 18 and overwound casing 21 while riding on the radial air flow, and collected by a cyclone, bag filter, etc. Collected by machine.
また、」二記構成の分級機における分級点の調整は分級
ロータ4の回転数あるいは分級室11の通過風量を変化
させることにより行われる。Further, the classification point in the classifier having the configuration described in "2" is adjusted by changing the number of revolutions of the classification rotor 4 or the amount of air passing through the classification chamber 11.
なお、」−記式における符号は下記の通りである。Note that the symbols in the "-" notation are as follows.
D2:粒子の平均径
ρp二粒子の密度
vo :円周方向の風速
■、、二半径方向の風速
R:分級点の半径距離
終 :空気の粘性係数
第4図はデフユーザの効果を示すために行った比較実験
の結果を示す。実験では粉体としてJIS標準粉体11
種(関東ローム)毎分l詩間当り1.68k gの割合
で供給し、空気量は1.0 m’/mi醜、分級ロータ
の回転数は9500rpmとした。D2: Average diameter of particles ρp2 Density of particles vo: Wind speed in the circumferential direction ■, 2 Wind speed in the radial direction R: Radial distance of the classification point End: Viscosity coefficient of air Figure 4 shows the effect of the differential user. The results of the comparative experiments conducted are shown. In the experiment, JIS standard powder 11 was used as the powder.
Seeds (Kanto loam) were supplied at a rate of 1.68 kg per minute per minute, the air amount was 1.0 m'/mi, and the rotation speed of the classification rotor was 9500 rpm.
図は、分級後の粗粉および微粉の粒度分布を頻度分布で
示したものであるが、Aは粗粉についてデフユーザなし
の場合、A′は粗粉についてデフユーザを設けた場合、
Bは微粉についてデフユーザなしの場合、B゛は微粉に
ついてデフユーザを設けた場合である。この図かられか
るように、デフユーザを設けることによりデフユーザか
ない場合に比べて微粉と粗粉の頻度分布のピークどうし
が離れる方向に移動し粗粉と微粉のオーバラップが少な
くなっている。このことは分級効率か向上することを意
味する。The figure shows the particle size distribution of coarse powder and fine powder after classification as a frequency distribution.
B is a case where there is no differential user for fine powder, and B is a case where a differential user is provided for fine powder. As can be seen from this figure, by providing the differential user, the peaks of the frequency distribution of fine powder and coarse powder move away from each other, and the overlap between coarse powder and fine powder is reduced compared to the case without the differential user. This means that the classification efficiency is improved.
(発明の効果)
以」二説明したように、本発明は、分級された粉体と空
気流との混合流かケーシング内に流出する流出口近傍に
混合流を絞るような形状のデフユーザを設けたので、混
合流の流速か均一化され分離効率か向上する。(Effects of the Invention) As explained below, the present invention provides a differential user shaped to throttle the mixed flow of the classified powder and the air flow near the outlet where the mixed flow flows into the casing. Therefore, the flow rate of the mixed flow is made uniform and the separation efficiency is improved.
第1図は本発明による粉体分級機の一実施例の断面図、
第2図は第1図に示した粉体分級機の部分切欠き平面図
、第3図(イ)、(ロ)、(八)、(ニ)はデフユーザ
の異なる例を示す図、第4図は本発明による粉体分級機
を用いて行った分級実験の結果を示すグラフである。
1・・・ケーシング、2a・・・粉体注入口、2b・・
・空気導入口、4・・・分級ロータ、7,8・・・分級
羽根、16・・・分散羽根、18−・・バランスロータ
、19・・・空胴部、21・・・ケーシング
特許出願人 日清製粉株式会社
日清エンジニアリング株式会社
代理人 弁理士 鈴 木 弘 男
第1図
第2図
驚慨凶復やFIG. 1 is a sectional view of an embodiment of a powder classifier according to the present invention;
Figure 2 is a partially cutaway plan view of the powder classifier shown in Figure 1, Figures 3 (a), (b), (8), and (d) are diagrams showing different examples of differential users; The figure is a graph showing the results of a classification experiment conducted using the powder classifier according to the present invention. 1...Casing, 2a...Powder injection port, 2b...
・Air inlet, 4... Classifying rotor, 7, 8... Classifying blades, 16... Distributing blades, 18-... Balance rotor, 19... Cavity part, 21... Casing patent application Person Nisshin Seifun Co., Ltd. Nisshin Engineering Co., Ltd. Agent Patent Attorney Hiroshi Suzuki Figure 1 Figure 2 Shocking Revenge
Claims (1)
口を有するケーシング内に円周部から軸心方向に空気流
通空胴部を有する分級ロータを垂直回転軸により回転可
能に設け、前記分級ロータの回転により粉体に作用する
遠心力と前記空気流通空胴部を軸心方向に通過する空気
流により該粉体に作用する抗力とのバランスにより半径
方向外方に流出する粉体を含む空気流が前記ケーシング
内に流出する流出口近傍に該空気流を絞るような形状の
デフューザを設けたことを特徴とする粉体分級機。A classification rotor having an air circulation cavity from the circumference to the axial direction is provided in a casing having a powder inlet in the center of the upper surface and an air inlet around the outer wall, rotatable by a vertical rotation shaft, The powder flows outward in the radial direction due to the balance between the centrifugal force acting on the powder due to the rotation of the classification rotor and the drag force acting on the powder due to the air flow passing through the air circulation cavity in the axial direction. A powder classifier, characterized in that a diffuser is provided in the vicinity of an outlet through which an air flow containing the air flows out into the casing, the shape of which narrows the air flow.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61079262A JPH0661535B2 (en) | 1986-04-08 | 1986-04-08 | Powder classifier |
KR1019870003268A KR940002840B1 (en) | 1986-04-08 | 1987-04-07 | Powdered-body sorter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61079262A JPH0661535B2 (en) | 1986-04-08 | 1986-04-08 | Powder classifier |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62237978A true JPS62237978A (en) | 1987-10-17 |
JPH0661535B2 JPH0661535B2 (en) | 1994-08-17 |
Family
ID=13684940
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61079262A Expired - Lifetime JPH0661535B2 (en) | 1986-04-08 | 1986-04-08 | Powder classifier |
Country Status (2)
Country | Link |
---|---|
JP (1) | JPH0661535B2 (en) |
KR (1) | KR940002840B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100646847B1 (en) * | 2005-07-07 | 2006-11-23 | 주식회사 씨아이티 | Classifier of corpuscle |
-
1986
- 1986-04-08 JP JP61079262A patent/JPH0661535B2/en not_active Expired - Lifetime
-
1987
- 1987-04-07 KR KR1019870003268A patent/KR940002840B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
KR940002840B1 (en) | 1994-04-04 |
KR870009768A (en) | 1987-11-30 |
JPH0661535B2 (en) | 1994-08-17 |
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Legal Events
Date | Code | Title | Description |
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EXPY | Cancellation because of completion of term |