JPS6223258Y2 - - Google Patents

Info

Publication number
JPS6223258Y2
JPS6223258Y2 JP12758580U JP12758580U JPS6223258Y2 JP S6223258 Y2 JPS6223258 Y2 JP S6223258Y2 JP 12758580 U JP12758580 U JP 12758580U JP 12758580 U JP12758580 U JP 12758580U JP S6223258 Y2 JPS6223258 Y2 JP S6223258Y2
Authority
JP
Japan
Prior art keywords
brush
friction coefficient
brush body
high friction
thermocouple
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP12758580U
Other languages
Japanese (ja)
Other versions
JPS5751075U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP12758580U priority Critical patent/JPS6223258Y2/ja
Publication of JPS5751075U publication Critical patent/JPS5751075U/ja
Application granted granted Critical
Publication of JPS6223258Y2 publication Critical patent/JPS6223258Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 本考案は回転電機のブラシに関し、回転電機内
の狭隘な暗部を覗き込んでブラシの摩耗度を調べ
ることなく、外部に設けたベル、ランプ等の警報
装置で簡単にブラシの摩耗度を検知し得るよう改
良したものである。
[Detailed description of the invention] The present invention relates to the brushes of rotating electric machines, and can be easily detected by using an external alarm device such as a bell or lamp, without having to look into the narrow dark space inside the machine to check the wear level of the brushes. This has been improved so that the degree of wear of the brush can be detected.

従来、回転電機のブラシの摩耗を検出するに
は、第1図に示すように、ブラシホルダ1に長手
方向に伸びる長孔の窓1aを設けこの窓1aの横
に目盛2を設けてブラシ3の減り具合を目視で行
なつている。ところが、回転電機のブラシの周辺
は、一般に、暗部であると同時に狭隘なことが多
い。したがつて、前述の点検作業がしにくい上、
暗さの程度によつては目盛2及びブラシ3等が良
く見えないという問題を有している。
Conventionally, in order to detect the wear of the brushes of a rotating electrical machine, as shown in FIG. The amount of reduction is visually checked. However, the area around the brushes of rotating electric machines is generally a dark area and is often narrow. Therefore, it is difficult to carry out the above-mentioned inspection work, and
Depending on the degree of darkness, there is a problem that the scale 2, brush 3, etc. cannot be clearly seen.

そこで本考案は、上記従来技術に鑑み、摩耗限
界をはじめ過負荷及び異常整流をも容易に検出し
得る回転電機のブラシを提供することを目的とす
る。
SUMMARY OF THE INVENTION In view of the above-mentioned prior art, it is an object of the present invention to provide a brush for a rotating electrical machine that can easily detect wear limits, overloads, and abnormal commutation.

上記目的を達成する本考案は、摩擦係数の大き
い材質のフエノール樹脂等をバインダーとして入
れたカーボン等により形成された高摩擦係数部材
をブラシ本体の摩耗限界の深さまで熱電対ととも
に一体的に埋め込み前記熱電対が温度の異常上昇
を検知することにより前述の状態及び現象を検知
し得るようにした点をその技術思想の基礎とする
ものである。
The present invention achieves the above object by embedding a high friction coefficient member made of carbon or the like containing a material with a high friction coefficient such as phenolic resin as a binder together with a thermocouple to the depth of the wear limit of the brush body. The technical idea is based on the fact that the above-mentioned conditions and phenomena can be detected by using a thermocouple to detect an abnormal rise in temperature.

以下本考案の実施例を図面に基づき詳細に説明
する。
Embodiments of the present invention will be described in detail below with reference to the drawings.

第2図に示すように、本実施例に係るブラシ7
は、通常の電気黒鉛質の炭素ブラシであるブラシ
本体7a、このブラシ本体7aよりも大きな摩擦
係数を有する高摩擦係数部材7b及び熱電対8等
の温度センサを有しており、ブラシホルダ4に収
納されるとともに、回転軸5のボス5aに嵌着さ
れた整流子6に当接している。このとき、高摩擦
係数部材7bはブラシ本体7aの摩耗限界の深さ
までこのブラシ本体7aに埋設されている。ま
た、熱電対8は高摩擦係数部材7bに埋設されて
いる。
As shown in FIG. 2, the brush 7 according to this embodiment
has a brush body 7a which is a normal electrographite carbon brush, a high friction coefficient member 7b having a larger friction coefficient than the brush body 7a, and a temperature sensor such as a thermocouple 8. While being accommodated, it is in contact with a commutator 6 fitted to the boss 5a of the rotating shaft 5. At this time, the high friction coefficient member 7b is buried in the brush body 7a to the depth of the wear limit of the brush body 7a. Further, the thermocouple 8 is embedded in the high friction coefficient member 7b.

一般に、カーボンは難黒鉛化材(灰分)の多い
もの程、摩擦係数が大きい。そこで、本実施例に
おける高摩擦係数部材7bは、難黒鉛化材として
フエノール樹脂を選択し、カーボンにフエノール
樹脂を10%程度含有させて形成した。更に詳言す
ると、高摩擦係数部材7bは、ブラシとして一般
に使用されている電気黒鉛質に10%のフエノール
樹脂をバインダーとして入れて2000℃〜3000℃に
焼成して形成する。このようにすると摩擦係数が
0.7〜0.8になる。因に、電気黒鉛質の炭素ブラシ
であるブラシ本体7aの摩擦係数は0.2〜0.3であ
る。厚さ12.5mm、幅20mm、高さ27mmの電気黒鉛質
ブラシと、電気黒鉛質に10%のフエノール樹脂を
入れて上述の如き方法により作製した前記ブラシ
と同一寸法のブラシとを夫々直流機に実装し、
4A/cm2の電流を両ブラシに夫々流して温度試験
を行なつたところ後者の場合が25℃高温となつ
た。
Generally, carbon has a higher coefficient of friction as it has a larger amount of non-graphitizable material (ash content). Therefore, the high friction coefficient member 7b in this example was formed by selecting phenolic resin as the non-graphitizable material and making carbon contain about 10% of phenolic resin. More specifically, the high friction coefficient member 7b is formed by adding 10% phenolic resin as a binder to electrographite, which is commonly used as a brush, and firing the mixture at 2000°C to 3000°C. In this way, the friction coefficient becomes
It becomes 0.7-0.8. Incidentally, the friction coefficient of the brush body 7a, which is an electrographite carbon brush, is 0.2 to 0.3. An electrographite brush with a thickness of 12.5 mm, a width of 20 mm, and a height of 27 mm, and a brush with the same dimensions as the above brush made by adding 10% phenol resin to electrographite and using the method described above were each placed in a DC machine. implement,
When a temperature test was conducted by passing a current of 4A/cm 2 through both brushes, the latter became 25°C hotter.

したがつて、ブラシ7が図中のd寸法まで減る
と整流子6が高摩擦係数部材7bと接触するよう
になり、この部分で高い熱を発生する。この熱は
熱電対8により検出される。したがつて図示はし
ないが前記熱電対8で検出した電圧は増幅してラ
ンプを点灯せしめるとかベルを鳴動せしめるとか
何らかの警報の発生に利用することができる。
Therefore, when the brush 7 is reduced to the dimension d in the figure, the commutator 6 comes into contact with the high friction coefficient member 7b, and high heat is generated at this portion. This heat is detected by a thermocouple 8. Therefore, although not shown, the voltage detected by the thermocouple 8 can be amplified and used to generate some kind of alarm, such as lighting a lamp or ringing a bell.

なお、前記実施例の回転電機は直流機である
が、これは勿論他の誘導機、同期機等であつても
良い。また、本考案に係るブラシは、熱電対8が
その内部に入つているので、過負荷及び異常整流
に伴ないブラシ本体7aに発生した高摩擦係数部
材7bを介して伝導される熱を熱電対8で検知す
ることにより、これらの異常現象も検出し得る。
Note that although the rotating electric machine in the above embodiment is a DC machine, it may of course be other induction machines, synchronous machines, etc. In addition, since the brush according to the present invention has a thermocouple 8 inside, heat generated in the brush body 7a due to overload and abnormal rectification and conducted via the high friction coefficient member 7b is transferred to the thermocouple. 8, these abnormal phenomena can also be detected.

なお、上記実施例において、高摩擦係数部材7
bは、カーボンを主成分とする材料で形成した
が、摩擦係数がブラシ本体7aよりも大きくなつ
ていればブラシが摺動する、例えばコンミテータ
表面を損傷しない限り材料に特別な限定はない。
In addition, in the above embodiment, the high friction coefficient member 7
b is made of a material whose main component is carbon, but the material is not particularly limited as long as the coefficient of friction is greater than that of the brush body 7a so that the brush can slide, for example, as long as it does not damage the commutator surface.

以上実施例とともに具体的に説明したように、
本考案によれば熱電対によりブラシの摩耗度を検
出し得るようにしたので、従来の如く目視にたよ
る必要はなく容易且つ確実にブラシの状態を把握
することができる。
As specifically explained above with the examples,
According to the present invention, since the degree of wear of the brush can be detected using a thermocouple, there is no need to rely on visual inspection as in the past, and the condition of the brush can be easily and reliably grasped.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来技術に係る回転電機のブラシをブ
ラシホルダに保持せしめた状態で示す正面図、第
2図は本考案の実施例をその周辺部分とともに一
部切欠いて示す正面図である。 図面中、7はブラシ、7aはブラシ本体、7b
は高摩擦係数部材、8は熱電対である。
FIG. 1 is a front view showing a brush of a conventional rotating electric machine held in a brush holder, and FIG. 2 is a partially cutaway front view showing an embodiment of the present invention together with its surrounding parts. In the drawing, 7 is a brush, 7a is a brush body, 7b
is a high friction coefficient member, and 8 is a thermocouple.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 電気黒鉛質等の炭素ブラシであるブラシ本体
と、このブラシ本体よりも大きい摩擦係数を有す
る材質からなりブラシ本体の摩耗限界の深さまで
このブラシ本体に埋設されているフエノール樹脂
等をバインダーとして入れたカーボン等により形
成された高摩擦係数部材と、この高摩擦係数部材
に埋設された熱電対とを有することを特徴とする
回転電機のブラシ。
The brush body is made of a carbon brush such as electrographite, and the brush body is made of a material that has a larger coefficient of friction than the brush body. Phenol resin, etc. is embedded in the brush body as a binder to the depth of the brush body's wear limit. A brush for a rotating electric machine, comprising a high friction coefficient member made of carbon or the like, and a thermocouple embedded in the high friction coefficient member.
JP12758580U 1980-09-08 1980-09-08 Expired JPS6223258Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12758580U JPS6223258Y2 (en) 1980-09-08 1980-09-08

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12758580U JPS6223258Y2 (en) 1980-09-08 1980-09-08

Publications (2)

Publication Number Publication Date
JPS5751075U JPS5751075U (en) 1982-03-24
JPS6223258Y2 true JPS6223258Y2 (en) 1987-06-13

Family

ID=29487989

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12758580U Expired JPS6223258Y2 (en) 1980-09-08 1980-09-08

Country Status (1)

Country Link
JP (1) JPS6223258Y2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5594036B2 (en) * 2010-10-06 2014-09-24 株式会社デンソー Starter abnormality diagnosis device
JP5705238B2 (en) 2010-12-10 2015-04-22 三菱電機株式会社 Rotating electric machine

Also Published As

Publication number Publication date
JPS5751075U (en) 1982-03-24

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