JPS62228434A - Method for briquetting reduced iron or prereduced ore - Google Patents
Method for briquetting reduced iron or prereduced oreInfo
- Publication number
- JPS62228434A JPS62228434A JP6982386A JP6982386A JPS62228434A JP S62228434 A JPS62228434 A JP S62228434A JP 6982386 A JP6982386 A JP 6982386A JP 6982386 A JP6982386 A JP 6982386A JP S62228434 A JPS62228434 A JP S62228434A
- Authority
- JP
- Japan
- Prior art keywords
- rolls
- reduced iron
- molding
- fed
- ore
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims description 11
- 238000005054 agglomeration Methods 0.000 claims description 10
- 230000002776 aggregation Effects 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract description 20
- 238000005520 cutting process Methods 0.000 abstract description 14
- 239000003245 coal Substances 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000003860 storage Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 239000004484 Briquette Substances 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract description 2
- 239000007858 starting material Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 11
- 230000009467 reduction Effects 0.000 description 7
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003575 carbonaceous material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
粉状又はスポンジ状の還元鉄又は粉状の予備還元鉱を炭
材と混合し塊成化する場合に平圧延ロールによる成型ロ
ールと切断機の組み合わせによる還元鉄または予備還元
鉱の塊成化方法に関するものである。Detailed Description of the Invention (Industrial Application Field) Forming rolls and cutting machines using flat rolling rolls when powdered or sponge-like reduced iron or powdered pre-reduced ore is mixed with carbonaceous material and agglomerated. The present invention relates to a method for agglomerating reduced iron or pre-reduced ore using a combination of the following.
(従来の技術)
粉状又はスポンジ状の還元鉄は一般的に電気炉(還元溶
解炉)に装入され溶解されるか再酸化性が著しく、又は
還元溶解炉への装入方法が難しい等から加圧ロールによ
りブリケット化がされている。(Prior art) Powdered or sponge-like reduced iron is generally charged into an electric furnace (reduction melting furnace) and melted, or has a high re-oxidation property, or is difficult to charge into a reduction melting furnace. From there, it is made into briquettes using pressure rolls.
又熔融還元法に於いても予備還元鉱の還元率は還元鉄程
高くない場合もあるが還元鉄と同様の問題が生じること
からブリケット化がされることが多い、この場合還元鉄
、予備還元鉱のいずれの場合においても後工程の還元溶
解炉で還元溶解するために炭材を加えることがある。Also, in the smelting reduction method, the reduction rate of pre-reduced ore may not be as high as reduced iron, but the same problems as reduced iron occur, so briquettes are often used.In this case, reduced iron, pre-reduced ore In either case, carbonaceous material may be added for reduction and melting in the reduction and melting furnace in the subsequent process.
上述ブリゲット化する為の成型装置としては還元鉄のみ
ならず他の分野ですでに公知の技術としてブリケット機
が実用化されている。このブリケット機による成型技術
に於いてはスポンジ状還元鉄又は粉状予備還元鉱、粉状
石炭のごとき塊成化し難い物質を対象とする場合、バイ
ンダーを少量加えて材料を強力に押し込む押し込み装置
を備えた加圧成型ロールで加圧成型するものが一般的で
ある。As a molding device for forming the above-mentioned briquettes, a briquette machine is already in practical use as a known technology not only for reduced iron but also for other fields. When using this briquetting machine to form materials that are difficult to agglomerate, such as sponge-like reduced iron, powdered pre-reduced ore, or powdered coal, a pushing device is used to add a small amount of binder and forcefully push the material. Pressure molding is generally performed using a pressure molding roll provided.
この加圧成型ロールに於いては相対するロール間に凹部
を形成するようになっており圧縮成型の後、この凹部に
よって形成されたブリケットを分離機で破断分離するも
のであるが、この加圧成型、破断分離機構には以下のよ
うな欠点がある。In this pressure molding roll, a recess is formed between the opposing rolls, and after compression molding, the briquettes formed by this recess are broken and separated by a separator. The molding and breaking separation mechanism has the following drawbacks.
即ち第1にプリゲット機は成型の為に加圧ロールに凹部
を形成し、これを利用して成型するため、この凹部形状
の摩耗が激しく加圧圧縮性が低下し急激に塊歩留が低下
し易い、従って加圧成型ロールの増替頻度が多くなる。Firstly, the pregetting machine forms recesses in the pressure roll for molding and uses these to form, so the shape of the recesses is severely worn, reducing compressibility under pressure and causing a sudden drop in lump yield. Therefore, the pressure forming rolls need to be replaced more frequently.
第2にこの加圧成型ロールは凹部を設けた特殊な構造を
持つため製作加工が難しく高価なものである。Secondly, this pressure forming roll has a special structure with recesses, making it difficult and expensive to manufacture.
第3にこのような特殊な構造で個々に成型品を得ること
を本来の目的としている為に生産性が低い。Thirdly, productivity is low because the original purpose is to obtain individual molded products with such a special structure.
第4としては上記本来の個々に成型品を得ることを目的
としながらも、連続的に強制押込みを行い加圧成型ロー
ルで圧縮する機構であり、成型品−個に見合った原料を
バッチで供給する機構でない為加圧成型後の成型品1個
1個独立して分離し難く一部が連結して連珠状に連なり
、個々に分離するために成型ロールの直後に分離機を設
置しなければならないのが通常である。(参考技術特開
昭53−12712号)
(発明が解決しようとする問題点)
本発明者はこれらの欠点を改善した新しい高生産性塊成
化方法を提供するものである。即ち塊成化めための重要
要素である■材料を加圧圧縮させ高密度成型体を得、■
この高温の高密度物体を使用目的に応じた大きさ形状に
切断する機能を備えた塊成化方法を提供するものである
。The fourth is a mechanism that, while aiming to obtain the above-mentioned individual molded products, continuously performs forced indentation and compresses with pressure molding rolls, supplying raw materials suitable for each molded product in batches. Because it does not have a mechanism to separate each molded product after pressure molding, it is difficult to separate each molded product independently, and some parts are connected to form a chain, so a separator must be installed immediately after the molding roll to separate them individually. Normally, this is not the case. (Reference Art No. 53-12712) (Problems to be Solved by the Invention) The present inventors provide a new high-productivity agglomeration method that improves these drawbacks. In other words, it is an important element for agglomeration.■ The material is pressurized and compressed to obtain a high-density molded body.■
The present invention provides an agglomeration method having a function of cutting this high-temperature, high-density object into a size and shape according to the purpose of use.
(問題点を解決するための手段)
本発明は前記2つの重要な機能を備えた塊成化方法であ
り、その特徴とするところは加圧成型ロールは特殊大型
の構造を有しない通常の平型ロールとし、粒状又は粉状
の還元鉄又は予備還元鉱に余圧をかけながら平型ロール
(加圧成型ロール)に供給して加圧成型し、この直後に
この成型ロールの回転数と同期させた切断機を設置して
所定の大きさに切断するところにある。(Means for Solving the Problems) The present invention is an agglomeration method having the above two important functions, and its feature is that the pressure forming roll is a normal flat roll having no special large structure. The granular or powdered reduced iron or pre-reduced ore is supplied to a flat roll (pressure molding roll) for pressure molding, and immediately after this, it is synchronized with the rotation speed of this molding roll. This is where a cutter is installed to cut the material to the specified size.
(作用)
本発明においては成型ロールに粒状又は粉状の還元鉄又
は予備還元鉱等の材料を供給する時一定の余圧(粒状の
原材料の反tθを防止する為の力)を加えて材料が成型
ロールから反1aシ噛み込まないことのないようにして
いるため、材料は成型ロールに充分噛み込み成型可能に
なる。(Function) In the present invention, when feeding materials such as granular or powdered reduced iron or pre-reduced ore to the forming roll, a certain amount of extra pressure (force to prevent anti-tθ of the granular raw material) is applied to the material. Since the material is prevented from being bitten from the forming roll, the material is sufficiently bitten by the forming roll and can be formed.
またこの成型ロールで成型され、板状となった成型品を
成型ロールの回転数と同期させた切断機で所定の形状に
連続的に切断し成型品を得ることが出来、生産量が大幅
に向上し、また設備上も非常に節易となり製作も容易で
ある。In addition, it is possible to continuously cut the plate-shaped molded product formed by this molding roll into a predetermined shape using a cutting machine synchronized with the rotation speed of the molding roll, which greatly increases production volume. It is also very economical in terms of equipment and easy to manufacture.
又切断機は切断機能だけをもたせば良い為に量も好まし
い設備が選択でき、又切断スピードを制御することによ
り成型品の大きさ形状を自由に変えることが出来る。In addition, since the cutting machine only needs to have a cutting function, it is possible to select equipment suitable for the amount of cutting, and by controlling the cutting speed, it is possible to freely change the size and shape of the molded product.
第4図は本発明により予備還元鉱の塊成化を行った場合
の塊成化歩留を表したものであり、予(i7ia元率7
0%の場合塊成化歩留は700℃の温度で約80%であ
り、処理量は前記従来方法に比べ約2倍である。Figure 4 shows the agglomeration yield when pre-reduced ore is agglomerated according to the present invention.
In the case of 0%, the agglomeration yield is about 80% at a temperature of 700° C., and the throughput is about twice that of the conventional method.
本発明は上述のように高温の予備還元粉鉱の様に粉状物
質の塊成化方法として述べたが、このような予備還元粉
鉱の成型のみの適用に限らず還元鉄の様に金属化率の高
いものや、あるいは焼結鉱、大量生産を要するものにも
適用可能である。その場合成型ロール、切断機はその材
料に最も適した機種が選択出来ることはいうまでもない
。As described above, the present invention has been described as a method for agglomerating powdery substances such as pre-reduced powdered ore at high temperatures, but the present invention is not limited to application only to forming such pre-reduced powdered ore, but also metals such as reduced iron. It can also be applied to items with a high conversion rate, sintered ore, and items that require mass production. In that case, it goes without saying that the forming roll and cutting machine that best suits the material can be selected.
(実施例)
本発明を第1図〜第3図に示す本発明実施装置例に基づ
いて説明する。(Example) The present invention will be described based on examples of the present invention implementation apparatus shown in FIGS. 1 to 3.
予備還元炉(図示せず)から排出された粉状の800℃
以上の予備還元鉱をコンテナ1貯蔵びん3を介し成型装
置2に送り、混合部Mに供給する。Powdered 800℃ discharged from pre-reduction furnace (not shown)
The above preliminary reduced ore is sent to the molding device 2 via the container 1 storage bottle 3 and supplied to the mixing section M.
一方粉石炭は炭材供給装置10のホッパー11、コンス
タントフィダー12、スクリューコンヘア13、シュー
ト14を介して混合部Mに供給され、ここで予備還元鉱
に混合し、スクリューフィダー4によって余圧をかけ、
平滑ロールよりなる成型ロール5に圧送する。成型ロー
ル5で圧延された板状成型物は成型ロール5と同期して
いる例えば第2図、第3図に示すように縦刃CH(CH
’)と横刃C(C’)を有する一対の刃付切断ロール6
.6′(相対する縦刃C8とCH″と横刃C(!:C″
はそれぞれ位置がずれており剪断力が作用するようにな
っている)で所定の大きさに切断し、冷却槽8へ落下さ
せ冷却した後振動コンヘア7を経て目出コンへ79で所
定場所に搬出する。塊成化後冷却せず熱間で溶融a元炉
等次工程に供給するようにしても良い。On the other hand, powdered coal is supplied to the mixing section M via the hopper 11, constant feeder 12, screw conhair 13, and chute 14 of the coal supply device 10, where it is mixed with the pre-reduced ore and subjected to excess pressure by the screw feeder 4. Kake,
The material is fed under pressure to a forming roll 5 made of a smooth roll. The plate-shaped molded product rolled by the forming roll 5 is synchronized with the forming roll 5. For example, as shown in FIGS. 2 and 3, the vertical blade CH (CH
') and a pair of bladed cutting rolls 6 having a horizontal blade C (C')
.. 6' (opposed vertical blades C8 and CH'' and horizontal blades C (!:C''
(are in different positions so that shearing force is applied to them), cut into a predetermined size, dropped into a cooling tank 8, cooled, passed through a vibrating converter 7, and transferred to a predetermined location at 79. Carry it out. After agglomeration, the agglomerate may be supplied hot to the next process such as a melting furnace without cooling.
図中15は大気と遮断し再酸化を防止するための密封カ
バーである。In the figure, 15 is a sealing cover for preventing reoxidation by blocking the atmosphere.
なお切断機としては剪断型のものに限らないが実施例の
ように硬度の小さなものを対架とする場合は剪断型のも
のが好ましい。Note that the cutting machine is not limited to a shearing type, but a shearing type is preferable when a material with small hardness is used as a pair of racks as in the embodiment.
(発明の効果)
本発明は高温の予備還元粉鉱の様に粉状物質を粉状のま
ま簡易構造の平型ロールで塊成化出来ることより、成型
ロールのコストが安価であり交換頻度も少なくて済み作
業性も良好である。(Effects of the Invention) The present invention is capable of agglomerating powdery substances, such as high-temperature pre-reduced powder ore, using a flat roll with a simple structure, which reduces the cost of forming rolls and reduces the frequency of replacement. It requires less and has good workability.
又成型品は切断機により所望の形状大きさに塊成化でき
、従来のような連珠状の連結部が出来ない為塊成歩留も
良好であり、処理能力を格段に向上することができる等
特に還元鉄または予備還元鉱の塊成化方法として顕著な
効果を奏するものである。In addition, the molded product can be agglomerated into the desired shape and size using a cutting machine, and because the conventional bead-like connections are not formed, the agglomeration yield is also good, and processing capacity can be significantly improved. It is particularly effective as a method for agglomerating reduced iron or pre-reduced ore.
図面ば本発明の一実施例を示したものであり、第1図は
本発明を実施する装置例を示す概略説明図、第2図は第
1図における切断機の拡大説明図、第3図は第2図1−
1′矢視平面説明図、第4図は本発明による成型品の塊
成歩留と温度との関係を示した説明図である。
1はコンテナ、2は成型装置、3は貯蔵びん、4はスク
リューフィダー、5は成型ロール、6゜6゛は切1!I
TWJ、7は振動コンベア、8は冷却槽、9は搬出コン
ベア、10は炭材供給装置、11はホッパー、12はコ
ンスタントフィダー、13はスクリューコンベア、14
はシュート、15は密閉カバー、CH。
CH’は縦刃、c、c’は横刃、Mは混合部。
特許出願人 新日本製鐵株式会社
材 」 図
計 2 口
’;t−3コThe drawings show one embodiment of the present invention, and FIG. 1 is a schematic explanatory diagram showing an example of a device for carrying out the present invention, FIG. 2 is an enlarged explanatory diagram of the cutting machine in FIG. 1, and FIG. is Fig. 2 1-
FIG. 4 is an explanatory diagram showing the relationship between the agglomeration yield and temperature of the molded product according to the present invention. 1 is a container, 2 is a molding device, 3 is a storage bottle, 4 is a screw feeder, 5 is a molding roll, 6゜6゛ is a cutter 1! I
TWJ, 7 is a vibration conveyor, 8 is a cooling tank, 9 is a discharge conveyor, 10 is a carbon material supply device, 11 is a hopper, 12 is a constant feeder, 13 is a screw conveyor, 14
is chute, 15 is sealed cover, CH. CH' is the vertical blade, c and c' are the horizontal blades, and M is the mixing part. Patent applicant: Nippon Steel Corporation
Claims (1)
たり一対の平型ロールに供給する塊成化原料に余圧をか
けながら加圧成型した後、連続的に切断することを特徴
とする還元鉄または予備還元鉱の塊成化方法。When agglomerating granular or powdered reduced iron or pre-reduced ore, the agglomeration raw material supplied to a pair of flat rolls is pressure-molded while applying extra pressure, and then continuously cut. A method for agglomerating reduced iron or pre-reduced ore.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6982386A JPS62228434A (en) | 1986-03-29 | 1986-03-29 | Method for briquetting reduced iron or prereduced ore |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6982386A JPS62228434A (en) | 1986-03-29 | 1986-03-29 | Method for briquetting reduced iron or prereduced ore |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62228434A true JPS62228434A (en) | 1987-10-07 |
Family
ID=13413863
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6982386A Pending JPS62228434A (en) | 1986-03-29 | 1986-03-29 | Method for briquetting reduced iron or prereduced ore |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62228434A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1781829A1 (en) * | 2004-07-16 | 2007-05-09 | Posco | Apparatus for manufacturing compacted irons of reduced materials comprising fine direct reduced irons and apparatus for manufacturing molten irons using the same. |
CN110023520A (en) * | 2016-11-28 | 2019-07-16 | 株式会社Posco | Pelletized product manufacturing device, sintered ore manufacturing device and sintered ore manufacturing method including it |
-
1986
- 1986-03-29 JP JP6982386A patent/JPS62228434A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1781829A1 (en) * | 2004-07-16 | 2007-05-09 | Posco | Apparatus for manufacturing compacted irons of reduced materials comprising fine direct reduced irons and apparatus for manufacturing molten irons using the same. |
EP1781829A4 (en) * | 2004-07-16 | 2008-05-21 | Posco | Apparatus for manufacturing compacted irons of reduced materials comprising fine direct reduced irons and apparatus for manufacturing molten irons using the same. |
CN110023520A (en) * | 2016-11-28 | 2019-07-16 | 株式会社Posco | Pelletized product manufacturing device, sintered ore manufacturing device and sintered ore manufacturing method including it |
EP3546603A4 (en) * | 2016-11-28 | 2020-01-15 | Posco | Granulated product manufacturing apparatus, sintered ore manufacturing apparatus comprising same, and sintered ore manufacturing method |
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