JPS62214184A - Production of solar heat absorbing body - Google Patents
Production of solar heat absorbing bodyInfo
- Publication number
- JPS62214184A JPS62214184A JP5795886A JP5795886A JPS62214184A JP S62214184 A JPS62214184 A JP S62214184A JP 5795886 A JP5795886 A JP 5795886A JP 5795886 A JP5795886 A JP 5795886A JP S62214184 A JPS62214184 A JP S62214184A
- Authority
- JP
- Japan
- Prior art keywords
- base material
- iron
- film
- solar heat
- essentially consisting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000007747 plating Methods 0.000 claims abstract description 16
- 229910052742 iron Inorganic materials 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052802 copper Inorganic materials 0.000 claims abstract description 10
- 239000010949 copper Substances 0.000 claims abstract description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 9
- 239000010935 stainless steel Substances 0.000 claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims abstract description 5
- 239000006096 absorbing agent Substances 0.000 claims description 12
- 238000010521 absorption reaction Methods 0.000 claims description 11
- 239000012670 alkaline solution Substances 0.000 claims description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 abstract description 9
- 238000006243 chemical reaction Methods 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 9
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 abstract description 8
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 abstract description 6
- 239000011790 ferrous sulphate Substances 0.000 abstract description 3
- 235000003891 ferrous sulphate Nutrition 0.000 abstract description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 abstract description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 abstract description 3
- 239000007800 oxidant agent Substances 0.000 abstract description 3
- 235000010288 sodium nitrite Nutrition 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- 229910044991 metal oxide Inorganic materials 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000005097 cold rolling Methods 0.000 abstract 1
- 239000002131 composite material Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 17
- 239000000758 substrate Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000003595 spectral effect Effects 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Chemical Treatment Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、安価で処理の容易な集熱効率の高い太陽熱吸
収体の製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method of manufacturing a solar heat absorber that is inexpensive, easy to process, and has high heat collection efficiency.
従来技術
太陽熱利用分野は、新エネルギーの1つとして大きな期
待を集めて久しく原油価格の変動等による影響を受けな
がらも徐々に発展しつつある。中でも日射条件が悪く、
且つ外気温の低い冬季の需要を満足する高性能の真空管
式ソーラーコレクターは、今後益々普及するものと予想
される。一般に真空管式ソーラーコレクターは、真空断
熱と合わせて効率良く太陽熱を集熱するために可視光領
域において低反射率(高吸収率)で、赤外光領域におい
て高反射率(低放射率)の選択吸収膜を表面に具備した
太陽熱吸収体を有している。 ・従来、斯る
選択吸収膜を表面に具備する太陽熱吸収体には■アルミ
ニウム基板の電解着色法■銅基板の黒色クロムメッキ法
■ステンレス基板の化成処理法等が利用されてきた。し
かしながら■は、基板が高価である、■はメッキ処理の
コストが高価である、■は膜厚制御が困難で厚膜になり
やすく集熱特性が■■に比べ劣るという問題があった。BACKGROUND OF THE INVENTION The field of solar thermal utilization has long attracted great expectations as a new form of energy, and has been gradually developing despite being affected by fluctuations in crude oil prices. Among them, the solar radiation conditions are bad,
In addition, high-performance vacuum tube solar collectors that meet the demand during winter when outside temperatures are low are expected to become increasingly popular in the future. In general, vacuum tube solar collectors are selected to have low reflectance (high absorption rate) in the visible light region and high reflectance (low emissivity) in the infrared light region in order to efficiently collect solar heat in addition to vacuum insulation. It has a solar heat absorber with an absorption film on its surface. - Hitherto, methods such as electrolytic coloring of aluminum substrates, black chrome plating of copper substrates, and chemical conversion treatment of stainless steel substrates have been used for solar heat absorbers having such selective absorption films on their surfaces. However, the problems with (2) are that the substrate is expensive, (2) the plating process is expensive, and (2) it is difficult to control the film thickness and the film tends to be thick, resulting in poor heat collection properties compared to (2).
銅基板の場合、高価な黒色クロムメッキの他に化成処理
により基板表面に酸化銅を形成することも可能であるが
、耐熱性が250℃以下であり、真空管式ソーラーコレ
クターのように製造工程で400℃前後のベーキングが
必要とされる場合は使用できない。またステンレス鋼に
は、膜厚制御が困難で厚膜になりやすい化成処理法に比
べ、膜厚制御ができ、比較的集熱特性に優れた電解酸化
法があるが、一般に電解酸化法は電気を用いて処理時間
が長いため黒色クロムメッキ法と同様高価になる。In the case of copper substrates, in addition to expensive black chrome plating, it is also possible to form copper oxide on the substrate surface by chemical conversion treatment, but the heat resistance is 250 degrees Celsius or less, and it is difficult to process during the manufacturing process like vacuum tube solar collectors. It cannot be used if baking at around 400°C is required. In addition, for stainless steel, there is an electrolytic oxidation method that allows film thickness control and has relatively excellent heat collecting properties compared to chemical conversion treatment methods that are difficult to control film thickness and tend to result in thick films. Because the processing time is long, it is expensive like the black chrome plating method.
さらに鉄基板を利用したものでは、高温アルカリ溶液中
に浸漬して化成処理法により四三酸化鉄を主成分とする
選択吸収膜を形成する方法があり、安価で処理も容易で
あるが、この方法も膜厚制御が困難で厚膜になりやすく
一般に放射率が高く集熱特性が悪かった。Furthermore, with regard to iron substrates, there is a method of immersing them in a high-temperature alkaline solution and using a chemical conversion treatment method to form a selective absorption film mainly composed of triiron tetroxide, which is inexpensive and easy to process. This method also had difficulty controlling the film thickness, tending to result in a thick film, and generally had a high emissivity and poor heat collection characteristics.
発明の目的
本発明は、上記問題点に鑑みなされたもので集熱特性に
優れた太陽熱吸収体を安価で簡便に製造する方法を提供
することを目的とするものである。OBJECTS OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a method for easily manufacturing a solar heat absorber having excellent heat collecting properties at low cost.
発明の構成
本発明の太陽熱吸収体の製造方法は、銅を主成分とする
金属もしくはステンレス鋼から成る基材の表面に鉄メッ
キを施した後、アルカリ溶液で化成処理して表面に選択
吸収膜を形成することを特徴とするもので、鉄メッキの
膜厚を制御することによってアルカリ溶液の化成処理法
による選択吸収膜の膜厚制御を可能にした。Structure of the Invention The method for manufacturing a solar heat absorber of the present invention is to apply iron plating to the surface of a base material made of a metal containing copper as a main component or stainless steel, and then apply a chemical conversion treatment with an alkaline solution to coat the surface with a selective absorption film. By controlling the thickness of the iron plating, it is possible to control the thickness of the selective absorption film using an alkaline solution chemical conversion treatment method.
次に本発明を具体的に説明する。太陽熱吸収体の基材と
しては、耐蝕性に優れ集熱管として適している銅を主成
分とする金属もしくはステンレス鋼を用いる。表面仕上
げとしては、鏡面仕上げが望ましいが冷間圧延仕上げで
もよい。次にこの基材表面に鉄メッキを施すが、ここで
用いるメッキ液は基材表面に均一に鉄メッキ層を形成し
膜厚を0.1〜1ミクロンに制御できるものが必要であ
り、例えば硫酸第一鉄を主成分とする液が望ましい。Next, the present invention will be specifically explained. As the base material of the solar heat absorber, a copper-based metal or stainless steel, which has excellent corrosion resistance and is suitable as a heat collecting tube, is used. As for the surface finish, a mirror finish is desirable, but a cold rolled finish may also be used. Next, iron plating is applied to the surface of this base material, but the plating solution used here needs to be able to form an iron plating layer uniformly on the surface of the base material and control the film thickness to 0.1 to 1 micron. For example, A liquid whose main component is ferrous sulfate is desirable.
その後、鉄メッキを施した基材をアルカリ溶液に浸漬し
、表面に選択吸収膜すなわち四三酸化鉄を主成分とする
鉄酸化物もしくは鉄酸化物とアルカリ液を構成する金属
元素や酸化物の複合体を形成する。ここで用いるアルカ
リ液としては水酸化ナトリウムを主成分に亜硝酸ナトリ
ウム等の酸化剤を添加した混合液、いわゆる黒染液が好
ましい。After that, the iron-plated base material is immersed in an alkaline solution, and a selective absorption film is formed on the surface, that is, an iron oxide whose main component is triiron tetroxide, or a mixture of iron oxide and metal elements and oxides that make up the alkaline solution. Form a complex. The alkaline solution used here is preferably a mixed solution containing sodium hydroxide as a main component and an oxidizing agent such as sodium nitrite, that is, a so-called black dyeing solution.
またアルカリ溶液に銅の黒染に用いられる過硫酸カリ等
の酸化剤を用いなければ銅は着色(酸化)されず、鉄メ
ッキ層のみ酸化されるので必ずしも溶液温度は高温(例
えば130℃以上)である必要はなく、中温(例えば7
0℃位)でも十分処理することができ、作業管理も楽に
なり溶寿命も延ばすことができる。In addition, unless an oxidizing agent such as potassium persulfate, which is used for blackening copper, is used in the alkaline solution, copper will not be colored (oxidized) and only the iron plating layer will be oxidized, so the solution temperature is not necessarily high (e.g. 130°C or higher). It does not have to be at medium temperature (for example, 7
The process can be carried out satisfactorily even at a temperature of around 0°C, making work management easier and extending the melting life.
実施例 以下に本発明の実施例を示す。Example Examples of the present invention are shown below.
リン脱酸鋼管(Cl220T、φ90xtO,4x 5
00)をトリクレン脱脂して酸洗後、硫酸第一鉄240
g /1の溶液中に浸漬すると共にこの溶液中にステ
ンレス鋼板を配置して、リン脱酸鋼管を陰極、ステンレ
ス鋼板を陽極として溶液温度60℃、電流密度10A/
dw?の条件下で5分間電解処理して鉄メッキした。Phosphorus deoxidizing steel pipe (Cl220T, φ90xtO, 4x 5
00) was degreased with trichlene and pickled, then ferrous sulfate 240
A stainless steel plate was placed in this solution, and the solution temperature was 60°C and the current density was 10A/1, using the phosphorus deoxidizing steel tube as the cathode and the stainless steel plate as the anode.
dw? Iron plating was performed by electrolytic treatment for 5 minutes under the following conditions.
鉄メッキした鋼管を水洗後、水酸化ナトリウム400g
/l、亜硝酸ナトリウム60g/J 、亜リン酸100
ghの混合溶液中で70℃、3分間の条件下で浸漬後十
分水洗し乾燥させた。After washing the iron-plated steel pipe with water, add 400g of sodium hydroxide.
/l, sodium nitrite 60g/J, phosphorous acid 100
After being immersed in a mixed solution of GH at 70° C. for 3 minutes, it was thoroughly washed with water and dried.
このようにして製造した吸収体の受光面上に形成された
皮膜の分光反射スペクトルを測定し、結果を図面に示し
た。得られた吸収体の選択吸収膜について図面に示した
分光反射スペクトル曲線に基づいて、太陽エネルギーの
吸収率αを、又ブランク(Planck)の式により求
められる黒体放射輝度に基づいて放射率εを算出した。The spectral reflection spectrum of the film formed on the light-receiving surface of the absorber thus manufactured was measured, and the results are shown in the drawings. For the selective absorption film of the obtained absorber, the solar energy absorption rate α was calculated based on the spectral reflection spectrum curve shown in the drawing, and the emissivity ε was calculated based on the blackbody radiance determined by Planck's formula. was calculated.
この結果、α及びε値は、夫々0.90及び0.18と
いう良好な値を示した。As a result, the α and ε values showed good values of 0.90 and 0.18, respectively.
発明の効果
以上のように本発明の太陽熱吸収体の製造方法は、集熱
管材質として適している銅を主成分とする金属もしくは
ステンレス鋼からなる基材の表面に鉄メッキを施すこと
により、アルカリ溶液の化成処理法を用いて膜厚を制御
することができ、これによって薄膜の化成皮膜を形成し
放射率を低くすることができ耐熱性、集熱特性に優れた
選択吸収膜を安価で簡便に得ることができる。Effects of the Invention As described above, the method for manufacturing a solar heat absorber of the present invention is capable of producing an alkaline heat absorber by applying iron plating to the surface of a base material made of copper-based metal or stainless steel, which is suitable as a material for a heat collecting tube. The film thickness can be controlled using a solution chemical conversion treatment method, which allows a thin chemical conversion film to be formed and the emissivity to be lowered, making it possible to create a selective absorption film with excellent heat resistance and heat collection properties at low cost and easily. can be obtained.
−6=−6=
図面は、本発明の実施例により得られる太陽熱吸収体の
分光反射スペクトル曲線図である。
特許出願人 日本電気硝子株式会社
代表者 岸 1)清 作The drawing is a spectral reflection spectrum curve diagram of a solar heat absorber obtained according to an example of the present invention. Patent applicant Nippon Electric Glass Co., Ltd. Representative Kishi 1) Saku Kiyoshi
Claims (1)
材の表面に鉄メッキを施した後、アルカリ溶液で化成処
理して表面に選択吸収膜を形成することを特徴とする太
陽熱吸収体の製造方法。A method for producing a solar heat absorber, which comprises iron plating the surface of a base material made of copper-based metal or stainless steel, and then chemically treating the surface with an alkaline solution to form a selective absorption film on the surface. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5795886A JPS62214184A (en) | 1986-03-14 | 1986-03-14 | Production of solar heat absorbing body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5795886A JPS62214184A (en) | 1986-03-14 | 1986-03-14 | Production of solar heat absorbing body |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62214184A true JPS62214184A (en) | 1987-09-19 |
Family
ID=13070527
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5795886A Pending JPS62214184A (en) | 1986-03-14 | 1986-03-14 | Production of solar heat absorbing body |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62214184A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022269779A1 (en) * | 2021-06-23 | 2022-12-29 | 石原ケミカル株式会社 | Method for producing ferrite film |
-
1986
- 1986-03-14 JP JP5795886A patent/JPS62214184A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022269779A1 (en) * | 2021-06-23 | 2022-12-29 | 石原ケミカル株式会社 | Method for producing ferrite film |
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