JPS62188786A - Pickling tank for continuous pickling device - Google Patents
Pickling tank for continuous pickling deviceInfo
- Publication number
- JPS62188786A JPS62188786A JP2901086A JP2901086A JPS62188786A JP S62188786 A JPS62188786 A JP S62188786A JP 2901086 A JP2901086 A JP 2901086A JP 2901086 A JP2901086 A JP 2901086A JP S62188786 A JPS62188786 A JP S62188786A
- Authority
- JP
- Japan
- Prior art keywords
- steel strip
- tank
- pickling
- pickling tank
- bottom plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005554 pickling Methods 0.000 title claims abstract description 58
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 55
- 239000010959 steel Substances 0.000 claims abstract description 55
- 239000002253 acid Substances 0.000 abstract description 27
- 238000005192 partition Methods 0.000 abstract description 7
- 230000006866 deterioration Effects 0.000 abstract description 3
- 230000003247 decreasing effect Effects 0.000 abstract 3
- 239000007788 liquid Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000218691 Cupressaceae Species 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、製鉄機械のプロセス設備に適用される連続式
酸洗装置における酸洗槽に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a pickling tank in a continuous pickling device applied to process equipment of iron-making machinery.
従来の一般的な酸洗槽を第6図及び第7図に基ついて説
明する。第6図は従来の酸洗槽の全体図であり、第7′
図は第6図の酸洗槽の一部拡大詳細図である。A conventional general pickling tank will be explained with reference to FIGS. 6 and 7. Figure 6 is an overall view of a conventional pickling tank, and the 7'
The figure is a partially enlarged detailed view of the pickling tank shown in FIG. 6.
第6図において、1は酸洗槽本体、2は仕切シ、3はカ
バー、4は酸液、5は帯鋼、6は入口側支持ロール、7
は帯鋼表面に付着した酸液を除去するための絞りロール
、8は酸洗後の帯鋼を水洗するための水洗槽である。ま
た、第7図において、9は鋼板溶接構造の罐体、10は
耐酸磁器れんが、11は仕切ジ2の上部に設置された帯
鋼支持用スキツドである。In Fig. 6, 1 is the pickling tank main body, 2 is the partition, 3 is the cover, 4 is the acid solution, 5 is the steel strip, 6 is the inlet side support roll, 7
8 is a squeezing roll for removing the acid solution adhering to the surface of the steel strip, and 8 is a washing tank for washing the steel strip after pickling. Further, in FIG. 7, numeral 9 is a case of welded steel plate structure, numeral 10 is made of acid-resistant porcelain bricks, and numeral 11 is a skid for supporting the steel strip installed on the upper part of the partition 2.
帯鋼5は矢印に示すように、入口側支持ロール6から酸
洗槽の第1の槽内に入り、槽内に貯溜された酸液4中を
懸垂曲線をなして進行して仕切シ2を越え、第2の分割
槽内に入る。この分割槽内でも第1の槽内と同様に酸液
中を懸垂曲線をなして進行し、以下同様に続く第3の分
割槽、第4の分割槽を通過し、かくして帯鋼5が酸液4
中を通過する間にその表面の酸化皮膜が順次除去され、
その後、水洗槽8内の水中上通過して水洗され、次工程
に送られる。As shown by the arrow, the steel strip 5 enters the first tank of the pickling tank from the inlet side support roll 6, moves in a catenary curve through the acid solution 4 stored in the tank, and passes through the partition screen 2. and enters the second divided tank. In this divided tank, the acid solution moves in a catenary curve in the same way as in the first tank, and passes through the third and fourth divided tanks, and thus the strip steel 5 is exposed to acid. liquid 4
While passing through the inside, the oxide film on the surface is removed one by one,
After that, it passes through the water in the washing tank 8, is washed with water, and is sent to the next process.
最近、圧延ラインとの連続化韮びに生産性の向上の点か
ら酸洗ラインの高速化がなされている。酸洗ラインの高
速化に従い、次のような問題点が発生している。Recently, pickling lines have been made faster in order to make them more continuous with rolling lines and to improve productivity. As pickling lines become faster, the following problems have arisen.
(aJ 第8図に示すように液のレベル差Δh =:
h2−h、(h2;槽出口液レベル、hl;槽入口液
レベル)が大きくなるため、僧入口での帯鋼5の露出長
さlが長くなシ、酸洗性能を低下させる。(aJ As shown in Figure 8, liquid level difference Δh =:
Since h2-h, (h2: tank outlet liquid level, hl: tank inlet liquid level) becomes large, the exposed length l of the steel strip 5 at the inlet becomes long, which deteriorates the pickling performance.
(b) 第8図に示すように液のレベル差が大きくな
シ、酸液4が仕切シ2を越えると(A部)種間の塩酸濃
度差がなくなシ、相対的に1檜目の廃酸濃度が高くなシ
、操業経費が高くなる。(b) As shown in Figure 8, when the difference in the level of the liquid is large, when the acid solution 4 exceeds the partition 2 (part A), there is no difference in the concentration of hydrochloric acid between the species, and it is relatively If the concentration of waste acid is high, the operating costs will be high.
本発明は、上記従来の酸洗槽の問題点(al、(bJを
解消する連続式酸洗装置における酸洗槽を提供すること
を目的とする。An object of the present invention is to provide a pickling tank in a continuous pickling apparatus that solves the problems (al, (bJ) of the conventional pickling tank described above).
そして、本発明は、上記目的を達成するために、酸洗槽
の底板もしくは酸洗槽の下方(設置する曲板の形状を、
酸洗槽を通過する帯鋼が形成する懸垂曲線と一致するよ
うな形状とし、該底板もしくは曲板全通過する帯鋼に極
く接近するように設けると共に、帯鋼の幅方向の両端と
酸洗槽の両側壁の隙間を大きくとるようにしてなること
を特徴とする連続式酸洗装置における酸洗槽を提供する
ものである。In order to achieve the above-mentioned object, the present invention has the following features:
It has a shape that matches the catenary curve formed by the steel strip passing through the pickling tank, and is installed very close to the steel strip that passes through the entire bottom plate or curved plate, and in such a way that both ends of the steel strip in the width direction are connected to the acid pickling tank. This invention provides a pickling tank in a continuous pickling device, characterized in that the gap between both side walls of the washing tank is large.
以下、図面に基づいて本発明の詳細な説明する。 Hereinafter, the present invention will be described in detail based on the drawings.
第1図(a)は本発明の1実施例を示す酸洗槽であって
、酸洗槽の底板の形状が該槽内を通過する帯鋼が形成す
る懸垂曲線と一致し、該底板金鉄帯鋼に極く接近するよ
うにした構造のものであり、第1図(b)は第1図(a
)のC−σ線横断面図である。FIG. 1(a) shows a pickling tank showing one embodiment of the present invention, in which the shape of the bottom plate of the pickling tank matches the catenary curve formed by the steel strip passing through the tank, and the bottom plate The structure is such that it comes very close to the steel strip, and Fig. 1(b) is similar to Fig. 1(a).
) is a cross-sectional view taken along the line C-σ.
すなわち、第1図(a)、(b) において、帯鋼5と
酸洗槽の底板16を槽長手方向にほば懸垂曲線に沿うよ
うに極接近させ、また、帯鋼5の巾方向の端部13と酸
洗槽の側壁14との隙間を大きくしたものである。なお
、第1図(aJ、(b)中の他の符号は第4〜6図のも
のと同義である。That is, in FIGS. 1(a) and 1(b), the steel strip 5 and the bottom plate 16 of the pickling tank are brought close to each other in the longitudinal direction of the tank along a catenary curve, and The gap between the end portion 13 and the side wall 14 of the pickling tank is increased. Note that other symbols in FIG. 1 (aJ, (b)) have the same meanings as those in FIGS. 4 to 6.
第2図(a)は本発明の他の実施例を示す酸洗槽であっ
て、酸洗槽の下方に該槽内を通過する帯鋼が形成する懸
垂曲線と一致するような形状の曲板全数帯鋼に極く接近
するように設けた構造のものであシ、第2図(1))は
第2図(alのc −c’線線断断面図ある。FIG. 2(a) shows a pickling tank showing another embodiment of the present invention, in which there is a curved line below the pickling tank that matches the catenary curve formed by the steel strip passing through the tank. It has a structure in which all plates are provided very close to the steel strip, and FIG. 2 (1)) is a sectional view taken along the line c-c' of FIG. 2 (al).
すなわち、第2図(1、(1))において、帯鋼5と曲
板17を槽長手方向に#魯は懸垂曲線に沿うように極接
近させ、また、帯鋼5の巾方向の端部13と酸洗槽の側
壁14との隙間を大きくしたものである。なお、第2図
(a)、(b)中の他の符号は第4〜6図のものと同義
である。That is, in FIG. 2 (1, (1)), the steel strip 5 and the curved plate 17 are brought very close to each other along the catenary curve in the longitudinal direction of the tank, and the ends of the steel strip 5 in the width direction are 13 and the side wall 14 of the pickling tank. The other symbols in FIGS. 2(a) and 2(b) have the same meanings as those in FIGS. 4-6.
第3図(a)は、第1図(aJ、(b)に示す酸洗槽に
おける酸液4の流れを説明するための図である。FIG. 3 (a) is a diagram for explaining the flow of the acid solution 4 in the pickling tank shown in FIGS. 1 (aJ, (b)).
第3図j&)に示すように、帯鋼5の移動方向への流れ
領域(■印)と戻シ方向への流れ領域(■印〕と全区切
ることで、酸液4の流れの干渉がなく、その結果、酸液
4のレベル差が小さくなる。As shown in Fig. 3 j &), by separating the flow area in the moving direction of the steel strip 5 (■ mark) and the flow area in the return direction (■ mark), interference in the flow of the acid solution 4 is prevented. As a result, the level difference of the acid solution 4 becomes smaller.
第3図(bJは、第2図(aj、(bJに示す酸洗槽に
おける酸洗4の流れを説明するための図である。FIG. 3 (bJ is a diagram for explaining the flow of pickling 4 in the pickling tank shown in FIG. 2 (aj, (bJ).
第3図(1:I K示すように、帯鋼5の移動方向への
流れ領域(0印)と戻り方向への流れ領域(■印)とを
区切る(B部)ことで、酸液4の流れの干渉がなく、そ
の結果、酸液4のレベル差が小さくなるものである。As shown in FIG. 3 (1: IK), by separating the flow area (0 mark) in the moving direction of the steel strip 5 and the flow area (■ mark) in the return direction (section B), the acid solution 4 There is no flow interference, and as a result, the difference in the level of the acid solution 4 is reduced.
なお、第4図は帯鋼5の移動によシ生じる酸液4の境界
Irkを説明するための図である。一般に、境界層は帯
鋼5の移動によシ発達し、この境界層厚さ15内では、
酸液4は、帯$5の移動速度の影響を受ける。このため
、境界層厚さ15内の酸液4の流れ方向は、前述した第
3図(a)及び(b)に示すように、帯鋼5の移動方向
と一致する。また、境界層厚さ15内には、一般に、第
4図中の矢印で示す供給流れが帯鋼5下面から発生する
が、本発明のように、帯鋼下Wjに供給泥れを妨げるも
の(すなわち、底板16、曲板17)が存在する場合、
第3図(a)、(b)〔第1図(bl、第2図(b)〕
の矢印に示すように、帯鋼5の巾方向の流れが形成され
、この巾方向の流れのために境界層の発達が抑制される
。Note that FIG. 4 is a diagram for explaining the boundary Irk of the acid solution 4 caused by the movement of the steel strip 5. Generally, a boundary layer develops due to the movement of the steel strip 5, and within this boundary layer thickness 15,
The acid solution 4 is affected by the moving speed of the band $5. Therefore, the flow direction of the acid solution 4 within the boundary layer thickness 15 coincides with the moving direction of the steel strip 5, as shown in FIGS. 3(a) and 3(b) described above. In addition, within the boundary layer thickness 15, the supply flow shown by the arrow in FIG. (i.e., bottom plate 16, curved plate 17),
Figure 3 (a), (b) [Figure 1 (bl, Figure 2 (b)]
As shown by the arrow, a flow is formed in the width direction of the steel strip 5, and the development of a boundary layer is suppressed due to this width direction flow.
また、第5囚に従来の第6図〜第8図に示すような酸洗
槽と本発明の酸洗槽とにおける帯鋼の浸漬長さと境界層
厚さの関係を比較して示す。In addition, the relationship between the immersion length of the steel strip and the boundary layer thickness in the conventional pickling tank as shown in FIGS. 6 to 8 and the pickling tank of the present invention is shown in the fifth column in comparison.
第5図中の符号は次の通りである。The symbols in FIG. 5 are as follows.
δ。二帯鋼の入側からの長さXo の位置での境界層
厚さ
δt:帯鋼の入側からの長さXの位置での境界層厚さ
Xo:帯鋼の入側から出側までの長さ
X:帯鋼の入側からの位置
第5図から明らかなように、従来の酸洗槽では境界層は
入側から出側に向って発達し卑くなるが、本発明では境
界層は発達せず、良好状態での酢洗処理が続行できる。δ. Boundary layer thickness at the position of length Xo from the input side of the two-band steel band δt: Boundary layer thickness at the position of length X from the input side of the steel band Xo: From the input side to the exit side of the steel band Length The layer does not develop and the vinegar cleaning process can be continued in good condition.
また、一般に液のレベル差りは、次の式で表わされる。In addition, the difference in liquid level is generally expressed by the following formula.
4m2g 4m2gA
〔λ:摩擦係数、L:槽長(帯鋼浸漬長さ)、4m:水
力平均直径、Q:リターン流量、A:リターン断面積〕
したがって、帯鋼5の巾方向の端部13と酸洗槽の側壁
14との隙間?大きくすれば、リターン断面積Aや水力
平均直径4mが大きくな九これに伴ない液レベル差りが
小さくなる。4m2g 4m2gA [λ: coefficient of friction, L: tank length (steel immersion length), 4m: hydraulic average diameter, Q: return flow rate, A: return cross-sectional area] Therefore, the end portion 13 of the steel strip 5 in the width direction Gap between side wall 14 of pickling tank? If it is made larger, the return cross-sectional area A and the average hydraulic diameter of 4 m will become larger, and accordingly, the difference in liquid level will become smaller.
次に、上記した本発明の実施例である第1図(aJ、(
b) K示す酸洗槽の具体的な設計手法について説明す
ると、徹洗槽の底板16の底面の曲率は以下のような手
法で設計する。Next, FIG. 1 (aJ, (
b) To explain the specific design method of the pickling tank shown in K, the curvature of the bottom surface of the bottom plate 16 of the thorough cleaning tank is designed using the following method.
帯#5の曲″4は(1)式で表わされる。Song "4" of band #5 is expressed by equation (1).
γ σT
〔γ:比重量(kg/m)、X:帯鋼長さセンターから
の距離(m)、σT:張力(kg/m2)、h:帯鋼長
さセンターからの距離Xの位置での懸垂量(1rL)〕
したがって、帯鋼5が飯洗檜の底板16の底面に接触し
ないように、該底面の曲率を帯鋼5の曲率に合せ、設定
張力がσア の時Xとhとの関係になるような形状に設
計する。γ σT [γ: Specific weight (kg/m), X: Distance from the steel strip length center (m), σT: Tension (kg/m2), h: Distance from the strip steel length center at the position of X Suspension amount (1rL)] Therefore, the curvature of the bottom surface of the steel strip 5 is adjusted to the curvature of the steel strip 5 so that the steel strip 5 does not come into contact with the bottom surface of the bottom plate 16 of the Japanese cypress, and when the set tension is σa, X and h Design the shape so that it has a relationship with
また、帯鋼5と底板16とのクリアランスは次の手法で
設定する。境界層厚さは、(2)式で表わされる。Moreover, the clearance between the steel strip 5 and the bottom plate 16 is set by the following method. The boundary layer thickness is expressed by equation (2).
δ =0.38(−)−%・z15 ・・・・・・(2
)ν
〔δ、:境界層厚さく判、V:帯鋼速度(m/s)、シ
:動粘度(m / s )、2:帯鋼端からの長さくT
rL) )
したがって、帯鋼5と底板16とのクリアランスはδ1
よシも小さくなるように極接近させれば、前述した酸
液4の帯鋼5の巾方向への流れが大きくなり、境界層の
発達を抑制しうる。δ = 0.38(-)-%・z15 ・・・・・・(2
) ν [δ,: Boundary layer thickness, V: Steel strip speed (m/s), C: Kinematic viscosity (m/s), 2: Length T from the end of the strip
rL)) Therefore, the clearance between the steel strip 5 and the bottom plate 16 is δ1
If they are brought very close to each other so that the width is small, the flow of the acid solution 4 in the width direction of the steel strip 5 will increase, and the development of a boundary layer can be suppressed.
本発明は、以上詳述したように1液のレベル差が小さい
ために槽入口での帯鋼露出長さlが小さくなシ、酸洗性
能の低下を防止でき、また、帯鋼に檀低面を極接近させ
ることで境界層厚さが薄くな夛、そのため酸洗性能を向
上させることができる効果が生ずる。As described in detail above, the present invention has a small level difference between the two liquids, so the exposed length l of the steel strip at the tank inlet is small, which prevents deterioration in pickling performance, and also reduces the amount of stress on the steel strip. By bringing the surfaces very close together, the thickness of the boundary layer becomes thinner, which has the effect of improving pickling performance.
さらに、本発明では、液のレベル差が小さいので、酸液
が仕切りヲ越えないために、検量に適正な濃度差がつき
、廃酸濃度が低く、操業経費が安くなる顕著な効果が生
ずる。Furthermore, in the present invention, since the difference in the level of the liquid is small, the acid liquid does not exceed the partition, so an appropriate concentration difference is obtained in the calibration, and the remarkable effect of reducing the concentration of waste acid and reducing operating costs is produced.
第1図(aJは本発明の1実施例を示す図、第1図(1
)Jは第1図(a)のC−C’線線断断面図第2図(a
Jは本発明の他の実施例を示す図、第2図(blは第2
図(a)のc −c’線線断断面図第3図(aJは第1
図(a)、(b) K示す酸洗槽の酸液の流れを説明す
るための図、第3図(b)は第2図(al、(b)に示
す酸洗槽の酸液の流れを説明するための図、第4自は境
界層厚さを説明するための図である。第5図は従来の酸
洗槽と本発明のそれとの帯鋼の浸漬長さと境界層厚さの
関係図である。第6図は従来の酸洗槽の全体図、第7図
は同槽の部分拡大詳細図、第8図は同種の問題点を説明
するための図である。
1;酸洗槽本体 9;罐体
2;仕切p 10;耐酸磁器れんが3 ;カ
バー 11 ;帯−支持用スキツド4
;酸液 13;帯鋼幅方向の端部5
;帯鋼 14;酸洗槽の側壁6;入口側支
持ロール 15;境界層厚さ7;絞クロール 1
6;酸洗槽の底8;水洗槽 17;曲板
復代理人 内 1) 明
彷代理人 萩 原 亮 −
復代理人 安 西 篤 夫
第3図(αρ
第3図(b)Figure 1 (aJ is a diagram showing one embodiment of the present invention, Figure 1 (1
)J is a cross-sectional view taken along the line C-C' in FIG. 1(a).
J is a diagram showing another embodiment of the present invention, FIG.
Figure 3 is a cross-sectional view taken along line c-c' in Figure (a) (aJ is the first
Figures (a) and (b) are diagrams for explaining the flow of acid solution in the pickling tank shown in K, and Figure 3 (b) is a diagram for explaining the flow of acid solution in the pickling tank shown in Figures 2 (al and (b)). Figure 4 is a diagram to explain the flow. Figure 5 is a diagram to explain the boundary layer thickness. Figure 5 is the immersion length and boundary layer thickness of the steel strip in the conventional pickling tank and that of the present invention. Fig. 6 is an overall view of a conventional pickling tank, Fig. 7 is a partially enlarged detailed view of the same tank, and Fig. 8 is a diagram for explaining similar problems. 1; Pickling tank body 9; Housing 2; Partition p 10; Acid-resistant porcelain bricks 3; Cover 11; Band-support skid 4
;Acid liquid 13;End portion 5 in the width direction of the steel strip
;Strip steel 14;Side wall of pickling tank 6;Inlet side support roll 15;Boundary layer thickness 7;Squeezing crawl 1
6; Bottom of the pickling tank 8; Washing tank 17; Curved board sub-agent 1) Akihiro agent Ryo Hagihara - sub-agent Atsuo Anzai Figure 3 (αρ Figure 3 (b)
Claims (1)
状を、酸洗槽を通過する帯鋼が形成する懸垂曲線と一致
するような形状とし、該底板もしくは曲板を通過する帯
鋼に極く接近するように設けると共に、帯鋼の幅方向の
両端と酸洗槽の両側壁の隙間を大きくとるようにしてな
ることを特徴とする連続式酸洗装置における酸洗槽。The bottom plate of the pickling tank or the curved plate installed below the pickling tank has a shape that matches the catenary curve formed by the steel strip passing through the pickling tank, and the strip passing through the bottom plate or curved plate A pickling tank in a continuous pickling device, characterized in that it is installed very close to the steel and leaves a large gap between both ends of the steel strip in the width direction and both side walls of the pickling tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2901086A JPS62188786A (en) | 1986-02-14 | 1986-02-14 | Pickling tank for continuous pickling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2901086A JPS62188786A (en) | 1986-02-14 | 1986-02-14 | Pickling tank for continuous pickling device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62188786A true JPS62188786A (en) | 1987-08-18 |
Family
ID=12264434
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2901086A Pending JPS62188786A (en) | 1986-02-14 | 1986-02-14 | Pickling tank for continuous pickling device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62188786A (en) |
-
1986
- 1986-02-14 JP JP2901086A patent/JPS62188786A/en active Pending
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