JPS62186457A - Manufacture of incandescent lamp sleeve - Google Patents
Manufacture of incandescent lamp sleeveInfo
- Publication number
- JPS62186457A JPS62186457A JP2598486A JP2598486A JPS62186457A JP S62186457 A JPS62186457 A JP S62186457A JP 2598486 A JP2598486 A JP 2598486A JP 2598486 A JP2598486 A JP 2598486A JP S62186457 A JPS62186457 A JP S62186457A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- tape
- molybdenum
- preparing
- mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 26
- 229910052750 molybdenum Inorganic materials 0.000 claims description 16
- 239000011733 molybdenum Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910001182 Mo alloy Inorganic materials 0.000 claims 1
- 238000005530 etching Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 241000322338 Loeseliastrum Species 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002751 molybdenum Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は白熱電球用のフィラメントのレグ部を挿入する
スリーブの製造方法に関し、特に、レグ部を挿入するス
リーブの挿入口に、バｌＪ’を生じさせないスリーブの
製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method of manufacturing a sleeve into which a leg portion of a filament for an incandescent light bulb is inserted. The present invention relates to a method for manufacturing a sleeve that does not cause the occurrence of.
一般に、スリーブは、フィラメントのレグ部ケ挿入する
ために１円筒状に加工されている。Generally, the sleeve is machined into a cylindrical shape for inserting the legs of the filament.
従来のこの種のスリーブの製造方法は、モリブデン等の
金属又は合金からなる線を、圧延加工によりテープ状に
成形し、これを丸め加工により徐々に円筒状に加工し、
一旦、所謂長尺スリーブを形成する。その後、このよう
にして得られた長尺スリーブを５０本程度束ねて９例え
ば、熱収縮性のあるヒシチューブ詰めにし、所望の長さ
くｔ＝２〜５ｍｍ）に切断加工し、ヒシチューブ全取り
去る。The conventional method for manufacturing this type of sleeve is to form a wire made of metal or alloy such as molybdenum into a tape shape by rolling, and then gradually shape it into a cylindrical shape by rolling it.
First, a so-called long sleeve is formed. After that, about 50 long sleeves obtained in this way are bundled into 9, for example, heat-shrinkable calico tubes, cut into a desired length (t = 2 to 5 mm), and the calico tubes are completely removed. .
ところが９本発明者等の観察によれば、この切断加工の
際に、切断面に沿って、パリが生じる場合があり、この
パリの発生率は切断加工されたスリーブの約３０％でも
達していることが判明した。しかも、・クリが発生して
いる切断端面ハウスリーブの端面、即ち、フィラメント
のレグ部が挿入される挿入口に位置付けられるものであ
るから、切断端面におけるパリはレグ部をスリーブにス
ムーズに挿入する際に大きな障害となっている。However, according to the observations of the present inventors, burrs may occur along the cut surface during this cutting process, and the occurrence rate of burrs reaches approximately 30% of the cut sleeve. It turned out that there was. Moreover, since the cut end surface where the crevice occurs is located at the end surface of the house sleeve, that is, the insertion opening into which the leg portion of the filament is inserted, the crease on the cut end surface allows the leg portion to be smoothly inserted into the sleeve. This has become a major obstacle.
そこで、このパリ全エツチングにより除去することが考
えられている。Therefore, it has been considered to remove the particles by etching the entire surface.
しかしながら、エツチング法によるパリの除去は、スリ
ーブ自体の肉厚を薄くするばかりか、エツチング後の洗
浄工程及び還元雰囲気内でのアニール工程等の余分な工
程全必要とし、しかも、パリの残存の可能性が高く２歩
留りが悪いという欠点がある。However, removing paris by the etching method not only reduces the thickness of the sleeve itself, but also requires additional steps such as a cleaning process after etching and an annealing process in a reducing atmosphere, and there is a possibility that paris may remain. It has the disadvantage of high yield and low yield.
そこで１本発明は上記問題点に鑑み、製造工程全簡素化
し、しかも、パリの発生のない白熱電球用スリーブの製
造方法を提供するものである。In view of the above-mentioned problems, the present invention provides a method for manufacturing a sleeve for an incandescent light bulb, which simplifies the entire manufacturing process and does not cause sparks.
本発明によれば、金属及び合金のうちのいずれか一方か
らなる綴金用意する工程と、該線の軸方向を横切るよう
に切断する工程と、これを圧延してテープを形成する工
程と、該テープをマンドレルの外周に巻きつけた後、筒
状にプレス成型する工程とを特徴とする白熱電球用スリ
ーブの製造方法を得る。According to the present invention, a step of preparing a binding made of either a metal or an alloy, a step of cutting the wire across the axial direction, and a step of rolling the wire to form a tape. A method for manufacturing a sleeve for an incandescent light bulb is obtained, which comprises the steps of wrapping the tape around the outer periphery of a mandrel and then press-molding it into a cylindrical shape.
本発明の一実施例に係るスリーブの製造方法を図面を参
照して説明する。A method of manufacturing a sleeve according to an embodiment of the present invention will be described with reference to the drawings.
尚、ここではハロゲンランプ用のスリーブの製造方法に
適用した場合について説明する。Here, a case where the present invention is applied to a method of manufacturing a sleeve for a halogen lamp will be described.
まず、線を用意する工程（図示しない）において、径φ
＝ １ ｍｍの断面円形で、純度９９．（ｌのモリ
ブデン線を用意する。First, in the process of preparing the wire (not shown), the diameter φ
= 1 mm circular cross section, purity 99. (Prepare l molybdenum wire.
次に、切断する工程（ａ）において、用意されたモリブ
デン線の軸方向を横切るように切断し、長さｔ＝２〜５
ｍのモリブデン線１を得る。Next, in the cutting step (a), the prepared molybdenum wire is cut across the axial direction to a length t=2 to 5
m molybdenum wire 1 is obtained.
次に圧延してテープを形成する工程（ｂ）において。Then in step (b) of rolling to form a tape.
切断されたモリブデン線１を、板厚ｔ ＝０．１ ｍｍ
。The cut molybdenum wire 1 has a plate thickness t = 0.1 mm.
.
巾ｗ ＝ ３ ｒａｎのモリブデンテープ２に圧延加工
する。A molybdenum tape 2 having a width w = 3 ran is rolled.
このモリブデンテープ２は、モリブデン線１の切断端部
３，３に相当する切断端面４，４と、モリブデン線１の
軸方向に沿い、モリブデン線１の外周面５に相当する側
端面６，６と比較的中広の上面７及び下面７′とを備え
ている。このとき、モリブデンテープ２の一対の側端面
６．６には、モリブデンテープ２の板厚ｔ ＝ ０．１
ｍよりも小さい曲げ半径Ｒを持たせて圧延加工（ｃ）
することが望ましい。一対の側端面６，６は、切断する
工程（、）を経ないモリブデン線１の外周面５を圧延加
工するものであるから、必然的に、パリの発生の全くな
い滑らかな部分であシ、シかも１本来的に所定の曲率を
有しているので、容易に圧延する際に曲げ半径Ｒを持た
せて圧延加工（ｃ）することができる。This molybdenum tape 2 has cut end surfaces 4, 4 corresponding to the cut ends 3, 3 of the molybdenum wire 1, and side end surfaces 6, 6 corresponding to the outer peripheral surface 5 of the molybdenum wire 1 along the axial direction of the molybdenum wire 1. and a relatively medium-wide upper surface 7 and lower surface 7'. At this time, the pair of side end surfaces 6.6 of the molybdenum tape 2 have a thickness t = 0.1 of the molybdenum tape 2.
Rolling with a bending radius R smaller than m (c)
It is desirable to do so. Since the pair of side end surfaces 6, 6 are formed by rolling the outer circumferential surface 5 of the molybdenum wire 1 without going through the cutting process (,), they are necessarily made of smooth parts with no formation of flash. Since the material originally has a predetermined curvature, it can be easily rolled with a bending radius R (c).
従って、後述するように、フィラメントのレグ部の挿入
がきわめてスムーズなスリーブ９の挿入口１０の形成部
を容易に得ることができる。Therefore, as will be described later, the insertion opening 10 of the sleeve 9 can be easily formed into which the leg portion of the filament can be inserted very smoothly.
次に、モリブデンテープ２をマンドレル８に巻きつける
工程（ｄ）においては、径φ＝０．２５ｍｍの円柱状マ
ンドレル８に巻きつける。このとき、モリブデンテープ
２の一対の切断端面４，４が互いに向き合うように丸め
て、マンドレル８設ける。Next, in the step (d) of winding the molybdenum tape 2 around the mandrel 8, the molybdenum tape 2 is wound around the cylindrical mandrel 8 having a diameter φ=0.25 mm. At this time, the mandrel 8 is provided by rolling the molybdenum tape 2 so that the pair of cut end surfaces 4, 4 face each other.
最後に、マンドレル８に設けたモリブデンテープ２をプ
レス成型する工程（図示しない）においては、モリブデ
ンテープ２を、内径φ＝０２〜１．０間、板厚ｔ＝０．
０７〜０．２０酎、長さｔ＝２〜５ｍの寸法にプレス成
型し、スリーブを得る。このとき、スリーブの合せ目の
間隙１１．即ち、モリブデンテープ２の一対の切断面４
．４を互いに向い合せた際に生じる隙間の巾は、板厚ｔ
よりも動供給する場合に、スリーブ９の合せ目の間隙１
１が、板厚ｔよりも大きいと、スリーブ９の合せ目に他
のスリーブの合せ目が噛み合ってしまい、自動供給作業
の妨げとなるからである。Finally, in a step (not shown) of press-molding the molybdenum tape 2 provided on the mandrel 8, the molybdenum tape 2 is molded with an inner diameter of φ=02 to 1.0 and a plate thickness of t=0.
A sleeve is obtained by press molding to a size of 0.07 to 0.20 m and a length t of 2 to 5 m. At this time, the gap 11. between the sleeve seams. That is, a pair of cut surfaces 4 of the molybdenum tape 2
．． The width of the gap created when 4 faces each other is the plate thickness t
When feeding dynamically, the gap 1 at the seam of the sleeve 9
1 is larger than the plate thickness t, the joints of other sleeves will mesh with the joints of the sleeve 9, which will impede the automatic feeding operation.
以上の説明から２本発明によれば、全くパリの発生がな
いスリーブの挿入口を得ることができるから、高品質の
製品を容易に得ることが可能であり、さらに、エツチン
グ工程等を不要とした製造工程とすることができるから
、簡素化した歩留シの良好な製造工程を提供することが
可能である。From the above explanation, two according to the present invention, it is possible to obtain a sleeve insertion opening that does not generate any flakes, so it is possible to easily obtain a high quality product, and furthermore, an etching process etc. is not required. Since the manufacturing process can be simplified, it is possible to provide a simplified manufacturing process with a good yield.
第１図は本発明に係る製造方法の一実施例である。
工・・モリブデン線、２・・・モリブデンテープ、３゜
３・・・モリブデン線の切断端部、４・モリブデンテー
プの切断端面、５・・・モリブデン線の外周面、６・・
・モリブデンテープの側端面、８・・・マンドレル。
９・・・スＩＪ−７”１１０・・・挿入口。FIG. 1 shows an embodiment of the manufacturing method according to the present invention. Work: molybdenum wire, 2: molybdenum tape, 3° 3: cut end of molybdenum wire, 4: cut end surface of molybdenum tape, 5: outer peripheral surface of molybdenum wire, 6...
・Side end face of molybdenum tape, 8...mandrel. 9...S IJ-7"110...Insertion port.
Claims (1)
意する工程と、該線の軸方向を横切るように切断する工
程と、これを圧延してテープを形成する工程と、該テー
プをマンドレルの外周に設ける工程と、該マンドレルに
設けた上記テープを筒状にプレス成型する工程とを有す
ることを特徴とする白熱電球用スリーブの製造方法。 ２）前記線を用意する工程においては、予め断面円形状
の線を用意し、圧延してテープを形成する工程において
は、前記テープの切断端面と側端面と上下面とのうち、
前記線の外周面に相当する一対の上記側端面に上記テー
プの板厚よりも小さい曲げ半径を持たせて圧延し、テー
プをマンドレルに設ける工程においては、前記線の切断
端部に相当する一対の上記切断端面が互いに向い合うよ
うに丸めて、マンドレルに設けたことを特徴とする特許
請求の範囲第１項記載の白熱電球用スリーブの製造方法
。 ３）前記線を用意する工程においては、上記線はモリブ
デン及びモリブデン合金のうちいずれか一方からなると
したことを特徴とする特許請求の範囲第１項又は第２項
記載の白熱電球用スリーブの製造方法。 ４）前記線を用意する工程においては、上記線を純度９
９．０％以上のモリブデンからなるとし、筒状にプレス
成型する工程においては、内径０．２〜１．０ｍｍ、板
厚０．０７〜０．２０ｍｍ、長さ２〜５ｍｍの寸法にプ
レス成型することを特徴とする特許請求の範囲第１項乃
至第２項、又は第３項記載の白熱電球用スリーブの製造
方法。[Claims] 1) A step of preparing a wire made of either a metal or an alloy, a step of cutting the wire across the axial direction, and a step of rolling the wire to form a tape. A method for producing a sleeve for an incandescent light bulb, comprising the steps of: providing the tape on the outer periphery of a mandrel; and press-molding the tape provided on the mandrel into a cylindrical shape. 2) In the step of preparing the wire, in the step of preparing a wire with a circular cross section in advance and rolling it to form a tape, among the cut end surface, side end surface, and upper and lower surfaces of the tape,
In the step of rolling a pair of side end surfaces corresponding to the outer circumferential surface of the wire with a bending radius smaller than the plate thickness of the tape and providing the tape on a mandrel, a pair of side end surfaces corresponding to the cut ends of the wire are rolled. 2. The method of manufacturing an incandescent lamp sleeve according to claim 1, wherein the sleeves are rolled up so that the cut end surfaces thereof face each other and provided on a mandrel. 3) In the step of preparing the wire, the wire is made of either molybdenum or a molybdenum alloy. Method. 4) In the step of preparing the wire, the wire has a purity of 9
It is made of 9.0% or more molybdenum, and in the process of press-molding it into a cylindrical shape, it is press-molded to dimensions of 0.2 to 1.0 mm in inner diameter, 0.07 to 0.20 mm in plate thickness, and 2 to 5 mm in length. A method for manufacturing an incandescent lamp sleeve according to any of claims 1 to 2 or 3, characterized in that:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2598486A JPS62186457A (en) | 1986-02-10 | 1986-02-10 | Manufacture of incandescent lamp sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2598486A JPS62186457A (en) | 1986-02-10 | 1986-02-10 | Manufacture of incandescent lamp sleeve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62186457A true JPS62186457A (en) | 1987-08-14 |
| JPH0458144B2 JPH0458144B2 (en) | 1992-09-16 |
Family
ID=12180978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2598486A Granted JPS62186457A (en) | 1986-02-10 | 1986-02-10 | Manufacture of incandescent lamp sleeve |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62186457A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5114835A (en) * | 1974-07-30 | 1976-02-05 | Uemura Kogyo Kk | METSUKISOCHI |
-
1986
- 1986-02-10 JP JP2598486A patent/JPS62186457A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5114835A (en) * | 1974-07-30 | 1976-02-05 | Uemura Kogyo Kk | METSUKISOCHI |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0458144B2 (en) | 1992-09-16 |
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