JPS62176692A - Production of clad steel pipe - Google Patents
Production of clad steel pipeInfo
- Publication number
- JPS62176692A JPS62176692A JP61016468A JP1646886A JPS62176692A JP S62176692 A JPS62176692 A JP S62176692A JP 61016468 A JP61016468 A JP 61016468A JP 1646886 A JP1646886 A JP 1646886A JP S62176692 A JPS62176692 A JP S62176692A
- Authority
- JP
- Japan
- Prior art keywords
- roll
- clad steel
- squeezing
- welding
- steel plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 20
- 239000010959 steel Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000003466 welding Methods 0.000 claims abstract description 17
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
この発明は、レーデ溶接クラッド鋼管の製造におけるシ
ーム溶接方法の改良に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to an improvement in a seam welding method for manufacturing Rede welded clad steel pipes.
(従来の技術)
鋼管の内層と外層の材質の異なるクラッド鋼管の製造方
法の一つに、クラッド鋼板をロール等によ9円節形に成
形したのち、両端面をレーデにてシーム溶接を行うこと
により溶接部も内層と外層の材質の異なる鋼管を製造す
る方法がある。(Prior art) One method for manufacturing clad steel pipes in which the inner and outer layers of the steel pipe are made of different materials is to form a clad steel plate into a 9-node shape using rolls, etc., and then seam weld both end faces with a rede. Therefore, there is a method of manufacturing a steel pipe in which the inner and outer layers of the welded portion are made of different materials.
しかしながらレーデ溶接は、突き合わせ部に微小な間隙
が生じてもアンダーカットが生じ溶接不良となる。一方
ロール等による鋼管の成形では、突き合わせ部を確実に
第2図(a)に示すような■形で間隙の無い状態にする
のは困難で、第2図(b)のようなV形や第2図(C)
のような逆V形となシ間隙を生じる場合が多い。このた
めレーデ溶接にてクラッド鋼管を製造する場合溶接部に
第3図(b) 、 (e)の如くアンダーカット9の欠
陥が生じ易いという問題がある。However, in Rede welding, even if a minute gap is created at the butt portion, undercuts will occur, resulting in poor welding. On the other hand, when forming steel pipes using rolls, etc., it is difficult to ensure that the butt part is shaped like a square as shown in Figure 2 (a) with no gaps, and it is difficult to form the butt part into a V-shape as shown in Figure 2 (b) or a shape with no gaps. Figure 2 (C)
This often results in an inverted V-shaped gap like this. For this reason, when manufacturing clad steel pipes by Rede welding, there is a problem in that undercut defects 9 as shown in FIGS. 3(b) and 3(e) are likely to occur in the welded portion.
(発明が解決しようとする問題点)
本発明は、レーデにてシーム溶接をするクラッド鋼管の
製造においてアンダーカットの発生を確実に防止しよう
としたものである。(Problems to be Solved by the Invention) The present invention attempts to reliably prevent the occurrence of undercuts in the production of clad steel pipes that are seam welded by Rede.
(問題を解決するための手段)
本発明者は、以上のような問題を解決すべく研究を行っ
た結果、次に示すような知見を得た。即ち、円筒状に成
形されたA板の両端面をレーデ溶接する場合、第1図に
示すようにスクイズロールにて加圧してアップセラトラ
与えることにより、確実に、間隙の無いI形突き合わせ
を得ることができる。これは、アツプセ・・ノドをあた
えることにより、第2図(b)または第2図(C)のご
ときV形成いは逆開形の突き合わせの場合でも、鋼板の
両端面に塑性変形を与えて間隙の無いI形の突き合わせ
を与えることができるからである。(Means for Solving the Problems) The inventors of the present invention conducted research to solve the above problems, and as a result, they obtained the following knowledge. That is, when welding both end faces of a cylindrical A plate, as shown in Figure 1, by pressurizing and applying upseratra with a squeeze roll, it is possible to reliably form an I-shaped butt with no gaps. Obtainable. This is because by applying a thrust, plastic deformation is applied to both end faces of the steel plate, even in the case of V-formation or reverse-open butt as shown in Figure 2 (b) or Figure 2 (C). This is because it is possible to provide an I-shaped butt with no gaps.
本発明は、上記知見に基づいてなされたもので、ロール
成形等により、円筒状て成形された鋼板をスクイズロー
ルにて加圧してアップセットを与えたのちにレーザ溶接
することにより、アンダーカットを確実に防止したこと
に特徴を有する。The present invention has been made based on the above knowledge, and the undercut is removed by laser welding a steel plate formed into a cylindrical shape by roll forming, etc., pressurized with a squeeze roll to give an upset, and then laser welded. It is characterized by its reliable prevention.
(実施例)
以下本発明を図面に示す実施態様例を参照しながら説明
する。第1図は、本発明を実施するためのスクイズおよ
びレーデ溶接装置の説明図である。(Example) The present invention will be described below with reference to embodiments shown in the drawings. FIG. 1 is an explanatory diagram of a squeeze and rede welding device for carrying out the present invention.
ロール成形等により円筒状に成形されたクラッド鋼板1
を、下ロール2、アップセットを与、するスクイズロー
ル3、段差を生じさせないための調整ロールであるスク
イズドッグロール4よりなるスクイズスタンド5にとお
しレーデ溶接器6によりシーム溶接される。この場合、
左右のスクイズロールは油圧シリンダー等により、それ
ぞれ左右方向に移動可能としておりこれによりロール間
隔を調整して、突き合わせ部にアップセットをあたえて
いる。適正なアップセット量は、板厚によって異なるが
、例えば板厚6■の場合は、0.5mm程度である。ア
ップセット量が少な過ぎる場合は、アンダーカットが生
じ易く、逆に多すぎる場合は溶接ビードが凸型となりビ
ード切削が必要となる。Clad steel plate 1 formed into a cylindrical shape by roll forming etc.
are passed through a squeeze stand 5 consisting of a lower roll 2, a squeeze roll 3 for giving an upset, and a squeeze dog roll 4 which is an adjustment roll to prevent the formation of a step, and are seam welded by a Rede welder 6. in this case,
The left and right squeeze rolls are movable in the left and right directions using hydraulic cylinders, etc., and this allows the roll spacing to be adjusted to give an upset to the abutting portion. The appropriate amount of upset varies depending on the plate thickness, but for example, in the case of a plate thickness of 6 mm, it is about 0.5 mm. If the amount of upset is too small, undercuts are likely to occur, while if it is too large, the weld bead becomes convex and requires bead cutting.
レーザ溶接器6は、スクイズセンターの下流側で突き合
わせ部の上方約150m+の位置に設置されておシ、ス
クイズスタンドにより形成された間隙の無いI形の突き
合わせ部を溶接する。レーデ溶接位置は、外形、板厚に
より異なるが、はぼ、スクイズセンターの下流約10m
の位置が良好である。これは、スクイズセンターに近過
ぎると間隙の無いI形溶接部が得られない場合があるた
めであフ、逆にスクイズセンターよシ遠すぎる場合はス
プリングバックにより再び間隙が生じるからである。ク
ラッド鋼板なレーデ溶接する場合、溶接部を充分クラッ
ド化するには、出来るだけ高速溶接が望ましいので、C
O2レーデ等の高出力の可能なレーザ発生装置を使用し
、レーデビームを、例えば0.5m程度に絞ったビーム
としている。The laser welder 6 is installed on the downstream side of the squeeze center at a position approximately 150 m+ above the abutting portion, and welds the I-shaped abutting portion with no gap formed by the squeeze stand. The rede welding position varies depending on the external shape and plate thickness, but is approximately 10m downstream of the squeeze center.
The location is good. This is because if it is too close to the squeeze center, it may not be possible to obtain an I-shaped weld with no gaps, and conversely, if it is too far from the squeeze center, gaps will occur again due to springback. When rede welding clad steel plates, it is desirable to weld as fast as possible in order to fully form the weld into cladding, so C
A laser generator capable of high output, such as an O2 radar, is used, and the radar beam is focused to a beam of about 0.5 m, for example.
(発明の効果)
以上説明したように、本発明においては、クラッド鋼板
を円筒状に成形した後、レーデにてシーム溶接を行うこ
とにより、クラッド鋼管を製造するにさいし、円筒状に
成形された鋼板を、スクイズロールにて加圧してアップ
セットを与えたのちに、レーデ溶接することにより、ア
ンダーカットを確実に防止することができる。(Effects of the Invention) As explained above, in the present invention, after forming a clad steel plate into a cylindrical shape, seam welding is performed using a rede. Undercutting can be reliably prevented by applying pressure to the steel plate with a squeeze roll to give it an upset, and then performing rede welding.
第1図(a) 、 (b)は、本発明の実施例を示す図
、第2図(a)はI形で間隙の無い場合の、素材の突き
合わせ部を示す図、第2図(b)は、同V形の場合で、
外面側に間隙が生じる場合の図、第2図(e)は、同逆
V形の場合で、内面側に間隙が生じる場合の図、第3図
(&)は、適正な溶接が行われた場合の溶接部断面形状
、第3図(b)及び第3図(e)はアンダーカットの生
じた場合の溶接部断面の形状を示した図である。
1・・・クラッド鋼板 2・・・下ロール3・・・
スクイズロール
4・・・スクイズトップロールFigures 1 (a) and (b) are diagrams showing an embodiment of the present invention, Figure 2 (a) is a diagram showing a butting part of materials in an I-shaped case with no gap, and Figure 2 (b) is a diagram showing an example of the present invention. ) is for the same V shape,
Figure 2 (e) shows the case where a gap occurs on the outer surface side, and Figure 2 (e) shows the case where the same inverted V shape is used, and a gap occurs on the inner side, and Figure 3 (&) shows the case where proper welding is performed. FIG. 3(b) and FIG. 3(e) are diagrams showing the cross-sectional shape of the welded portion when an undercut occurs. 1... Clad steel plate 2... Lower roll 3...
Squeeze roll 4... squeeze top roll
Claims (1)
端面をスクイズを加えながらレーザにてシーム溶接を行
うことを特徴とするクラッド鋼管の製造方法。A method for producing a clad steel pipe, which comprises forming a clad steel plate into a cylindrical shape using a roll or the like, and then performing seam welding with a laser while squeezing both end faces.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61016468A JPS62176692A (en) | 1986-01-28 | 1986-01-28 | Production of clad steel pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61016468A JPS62176692A (en) | 1986-01-28 | 1986-01-28 | Production of clad steel pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62176692A true JPS62176692A (en) | 1987-08-03 |
Family
ID=11917088
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61016468A Pending JPS62176692A (en) | 1986-01-28 | 1986-01-28 | Production of clad steel pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62176692A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03169412A (en) * | 1989-11-29 | 1991-07-23 | Dai Ichi High Frequency Co Ltd | Base material for rolled plate roll, rolled plate roll and its manufacture |
EP1288691A2 (en) * | 1996-09-19 | 2003-03-05 | Siemens Aktiengesellschaft | Device and process for producing a metallic sheath for optical fibers |
KR100458725B1 (en) * | 2001-08-23 | 2004-12-03 | 재단법인 포항산업과학연구원 | Laser welder and thereof method of formed sheet for pipe manufacturing |
-
1986
- 1986-01-28 JP JP61016468A patent/JPS62176692A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03169412A (en) * | 1989-11-29 | 1991-07-23 | Dai Ichi High Frequency Co Ltd | Base material for rolled plate roll, rolled plate roll and its manufacture |
EP1288691A2 (en) * | 1996-09-19 | 2003-03-05 | Siemens Aktiengesellschaft | Device and process for producing a metallic sheath for optical fibers |
EP1288691A3 (en) * | 1996-09-19 | 2003-06-18 | Siemens Aktiengesellschaft | Device and process for producing a metallic sheath for optical fibers |
KR100458725B1 (en) * | 2001-08-23 | 2004-12-03 | 재단법인 포항산업과학연구원 | Laser welder and thereof method of formed sheet for pipe manufacturing |
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