JPS62170339A - Laminated metallic plate having excellent vibration-damping property - Google Patents
Laminated metallic plate having excellent vibration-damping propertyInfo
- Publication number
- JPS62170339A JPS62170339A JP1197786A JP1197786A JPS62170339A JP S62170339 A JPS62170339 A JP S62170339A JP 1197786 A JP1197786 A JP 1197786A JP 1197786 A JP1197786 A JP 1197786A JP S62170339 A JPS62170339 A JP S62170339A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- elastic resin
- metal plate
- viscoelastic
- elastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000013016 damping Methods 0.000 title claims description 32
- 239000011347 resin Substances 0.000 claims description 95
- 229920005989 resin Polymers 0.000 claims description 95
- 229910052751 metal Inorganic materials 0.000 claims description 39
- 239000002184 metal Substances 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 18
- 239000000126 substance Substances 0.000 claims description 14
- 239000011800 void material Substances 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 description 25
- 239000010959 steel Substances 0.000 description 25
- -1 polypropylene Polymers 0.000 description 9
- 238000005452 bending Methods 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- 239000011162 core material Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920002292 Nylon 6 Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000010960 cold rolled steel Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229910000576 Laminated steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229940099259 vaseline Drugs 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Vibration Prevention Devices (AREA)
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は良好な比剛性と制振性とを同時に兼ね備えたサ
ンドイッチ構造体に関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a sandwich structure having good specific stiffness and vibration damping properties at the same time.
従来の技術
近年、自動車走行時の騒音が社会問題となっている。又
、車内における快適性の点からも、特にジーゼル車を中
心として、騒音対策の必要性が生じている。特に、エン
ジンまわりの振動低減対策として、粘弾性樹脂をダンピ
ング材として2枚の鋼板の間にサントイ・ソチ状に積層
した制振鋼板が注目され始めている(塑性と加工、第2
6巻、第291 号、 394〜389頁)。BACKGROUND OF THE INVENTION In recent years, noise caused by automobiles has become a social problem. In addition, from the viewpoint of comfort inside the vehicle, there is a need for noise countermeasures, especially in diesel vehicles. In particular, as a measure to reduce vibrations around engines, vibration-damping steel plates in which viscoelastic resin is used as a damping material and are laminated in a Santoy-Sochi shape between two steel plates are beginning to attract attention (Plasticity and Processing, Vol. 2).
6, No. 291, pp. 394-389).
しかしながら、制振鋼板は0.051m程度の薄い軟質
な粘弾性樹脂を0.4〜0.8mm程度の厚い鋼板でサ
ンドイッチした構成をとり、制振鋼板の振動に際して、
樹脂層が剪断(ずれ)塑性変形を生ずることによってエ
ネルギーを吸収し、制振性を示す、このことは逆に表皮
鋼板の間で、ずれ変形が僅かな力で発生するため、その
曲げ剛性は全厚が同一の冷延鋼板と較べ著しく低下する
。このため、制振鋼板で冷延鋼板と同一の剛性を確保す
るためには全厚を増す、すなわち鋼板の使用量を増加さ
せなければならず、重量増加となる。However, the damping steel plate has a structure in which a thin soft viscoelastic resin of about 0.051 m is sandwiched between thick steel plates of about 0.4 to 0.8 mm, and when the damping steel plate vibrates,
The resin layer absorbs energy by causing shear plastic deformation and exhibits vibration damping properties.Conversely, since shear deformation occurs with a small force between the skin steel plates, its bending rigidity is The total thickness is significantly lower than that of a cold-rolled steel sheet with the same thickness. Therefore, in order to ensure the same rigidity as a cold-rolled steel plate with a damping steel plate, the total thickness must be increased, that is, the amount of steel plate used must be increased, resulting in an increase in weight.
このような重量増加をまね〈制振鋼板は、それが構造部
材となった場合、それ自体が重いこと、および同時にこ
れを支える部材の剛性も向上させる必要があり、構造物
全体の重量増加、また鋼材の使用量が増加することによ
るコストアップ、自動車などでは燃費の上昇をまねき、
省エネルギー、省コストが重視される社会状勢に対して
かならずしも有利な方向ではない。To imitate this increase in weight, damping steel plates, when used as structural members, are heavy themselves, and at the same time the rigidity of the members supporting them must also be improved, resulting in an increase in the weight of the entire structure, In addition, the increase in the amount of steel used leads to increased costs and increased fuel consumption in automobiles, etc.
This is not necessarily an advantageous direction given the social situation where energy and cost savings are emphasized.
この意味から、軽量でかつ、制振性能の高い材料が真に
待望されており、自動車以外の分野、例えば、びびり音
、打撃音の低減を必要とする家電、家具、建材にも要望
が高い。In this sense, there is a real need for materials that are lightweight and have high vibration damping performance, and are also in high demand in fields other than automobiles, such as home appliances, furniture, and building materials that require the reduction of chatter and impact noise. .
発明が解決しようとする問題点
本発明は上記社会的要請に応える軽量かつ制振性に優れ
たラミネート金属板を提供するものである。Problems to be Solved by the Invention The present invention provides a laminated metal plate that is lightweight and has excellent vibration damping properties in response to the above social demands.
ナイロン−6、ポリプロピレン等の弾性樹脂(芯材)を
2枚の金属板(表皮金属板)で挟んだ鋼板−樹脂−鋼板
の積層体であるラミネート金属板は外力に対し、表皮と
芯材が一体となって変形し、制振鋼板のように表皮と芯
材の間でずれ変形を生ずることはない、このため曲げ剛
性は全厚が同一の当該金属板のそれとほとんど同一であ
り、中心の樹脂層の比重が金属板の173から1/8程
度と軽いため、数十%の軽量化が可能である。しかしな
がら、逆に制振性に関しては、樹脂層が、剪断の塑性変
形を生じないため、上記制振鋼板におけるメカニズムで
は制振性を生じない。A laminated metal plate is a laminate of steel plate-resin-steel plate in which an elastic resin (core material) such as nylon-6 or polypropylene is sandwiched between two metal plates (skin metal plate).The skin and core material resist external forces. It deforms as a unit, and there is no shear deformation between the skin and the core material like with damping steel plates. Therefore, the bending rigidity is almost the same as that of the metal plate with the same overall thickness, and the center Since the specific gravity of the resin layer is about 1/8 from 173 to that of the metal plate, it is possible to reduce the weight by several tens of percent. However, in terms of damping properties, the resin layer does not undergo plastic deformation due to shearing, so the mechanism in the damping steel plate does not produce damping properties.
本発明の目的とするところは、このようなラミネート金
属板に新規メカニズムによって制振性を付与し、制振性
と軽量化を同時に可能にするラミネート金属板に関する
。The object of the present invention is to provide such a laminated metal plate with vibration damping properties using a new mechanism, thereby making it possible to simultaneously achieve vibration damping properties and weight reduction.
問題点を解決するための手段
本発明の要旨は以下のとおりである。すなわち、(1)
弾性樹脂層を金属板で挟んで固着してなるラミネート金
属板において、弾性樹脂層の中に空隙が存在し、空隙部
と弾性樹脂部において、下式で示される面積比が25%
以上、98%以下の範囲内にあることを特徴とする制振
性に優れたラミネート(2)弾性樹脂層を金属板で挟ん
で固着してなるラミネート金属板において、弾性樹脂層
の中に粘弾性樹脂が存在し、粘弾性樹脂部と弾性樹脂部
において、下式で示される面積比が25%以上、98%
以下の範囲内にあることを特徴とする制振性に優れたラ
ミネート金属板。Means for Solving the Problems The gist of the present invention is as follows. That is, (1)
In a laminated metal plate formed by sandwiching and fixing an elastic resin layer between metal plates, voids exist in the elastic resin layer, and the area ratio between the void and the elastic resin portion is 25% as shown by the formula below.
As described above, a laminate with excellent vibration damping properties characterized by a vibration damping property within the range of 98% or less (2) In a laminated metal plate formed by sandwiching and fixing an elastic resin layer between metal plates, the elastic resin layer has a viscous Elastic resin is present, and the area ratio shown by the following formula between the viscoelastic resin part and the elastic resin part is 25% or more and 98%
A laminated metal plate with excellent vibration damping properties, which is within the following range.
(3)弾性樹脂層を金属板で挟んで固着してなるラミネ
ート金属板において、弾性樹脂の中に樹脂以外の物質が
存在し、樹脂以外の物質部と弾性樹脂部において、下式
で示される面積比が25%以上、98%以下の範囲内に
あることを特徴とする制振性作用
本発明は弾性樹脂の中に空隙、粘弾性樹脂及び/又は樹
脂以外の物質等を存在させ、これによりエネルギーを吸
収させることによって、制振性を付与することが出来る
ことを見出したものである。(3) In a laminated metal plate formed by sandwiching and fixing an elastic resin layer between metal plates, there is a substance other than resin in the elastic resin, and the relationship between the substance other than resin and the elastic resin part is expressed by the following formula. A damping effect characterized by an area ratio of 25% or more and 98% or less. It has been discovered that vibration damping properties can be imparted by absorbing energy.
すなわち、木発明者ら実験によれば、例えば2枚の表皮
金属板に0.2mm+の鋼板(SPB−Tl)、芯材に
宇部興産製接着性ポリプロピレンシートを用い、全厚が
0.9+meとなるようにホットプレスしてラミネート
鋼板を製造した。空隙、粘弾性樹脂又は樹脂以外の物質
をポリプロピレンシートの中に設けるため、目標とする
樹脂厚さの約半分の板厚のポリプロピレンシートの間に
粘弾性樹脂、樹脂以外の物質部を挟み込みホットプレス
した。また空隙については上記ポリプロピレンシート同
士の接合面に予め窪みをつくリホットプレスした。That is, according to the experiments conducted by the inventors, for example, a 0.2 mm+ steel plate (SPB-Tl) is used as the two skin metal plates, and an adhesive polypropylene sheet made by Ube Industries is used as the core material, and the total thickness is 0.9+ me. A laminated steel plate was produced by hot pressing. In order to create voids, viscoelastic resin, or a substance other than resin in a polypropylene sheet, the viscoelastic resin or a substance other than resin is sandwiched between polypropylene sheets with a thickness approximately half of the target resin thickness, and then hot pressed. did. In addition, for the voids, rehot pressing was performed to make depressions in advance on the bonding surfaces of the polypropylene sheets.
空隙、粘弾性樹脂及び/又は樹脂以外の物質部の合計面
積(A部)の(CA部)十弾性樹脂部の合計面積(B部
))に対する百分率(%)を横軸に、打音の大きさくd
B (C))を縦軸にとると、第2図に示すように、い
ずれの場合も面積比が25%以上で顕著な打音の大きさ
の低下、すなわち制振性の向上が見られた。ここで0印
は空隙が存在する場合、・印は樹脂以外の物質部が存在
する場合、c印は粘弾性樹脂が存在する場合である。The horizontal axis is the percentage (%) of the total area of voids, viscoelastic resin, and/or material parts other than resin (part A) to the total area of ten elastic resin parts (part B)). size d
When B (C)) is plotted on the vertical axis, as shown in Figure 2, in all cases, when the area ratio is 25% or more, there is a noticeable decrease in the loudness of the hitting sound, that is, an improvement in vibration damping performance. Ta. Here, the 0 mark is when a void exists, the * mark is when a substance other than the resin is present, and the c mark is when a viscoelastic resin is present.
本発明において、空隙部、粘弾性樹脂部及び/又は樹脂
以外の物質部9の面積とは金属板7の板面鉛直方向から
の上記各部の投影面積である。第4図に本発明ラミネー
ト金属板の断面図を示す。In the present invention, the area of the void portion, the viscoelastic resin portion, and/or the non-resin substance portion 9 is the projected area of each of the above-mentioned portions from the direction perpendicular to the plate surface of the metal plate 7. FIG. 4 shows a sectional view of the laminated metal plate of the present invention.
Sは投影部位を示す。S indicates the projection site.
本発明において、制振性は被打撃物の打音の減少によっ
て評価した。すなわち、第1図に示すごとく、壁1にナ
イフェツジ2で固定されたテストパネル3中心部を水平
から鋼球4を振子状に落して打撃し、発生音をマイク5
で捕え、アナライザー6で解析した。In the present invention, vibration damping performance was evaluated by reducing the sound of the object being hit. That is, as shown in FIG. 1, a steel ball 4 is dropped horizontally in a pendulum shape and hit the center of a test panel 3 fixed to a wall 1 with a knife 2, and the generated sound is recorded by a microphone 5.
It was captured by Analyzer 6 and analyzed by Analyzer 6.
また、前記面積比と曲げこわさくkg・■2/mad)
の関係を調べたところ、第3図に示すようにいずれの場
合にも98%以下において良好な剛性を示した。図中の
記号の意味は第2図と同一である。Also, the above area ratio and bending stiffness kg・■2/mad)
When the relationship was investigated, as shown in FIG. 3, good rigidity was shown at 98% or less in all cases. The meanings of the symbols in the figure are the same as in FIG.
なお、曲げこわさの測定治具はASTM D−790に
準拠して、試片形状巾50aua、長さ150mm 、
曲げスパン100mmで行った。The bending stiffness measurement jig is based on ASTM D-790, with a specimen shape width of 50 au and length of 150 mm.
The bending span was 100 mm.
以上説明したとおり、聴覚で感じうる減音(約2dB(
C) )を達成するため、25%以上の(A部)がなけ
ればならない。As explained above, the sound reduction (approximately 2 dB) that can be felt by the auditory senses is
C) In order to achieve ), there must be 25% or more of (Part A).
また、上限として、曲げ剛性低下が許容できる範囲とし
て面積比98%である。Further, the upper limit is an area ratio of 98% as a range in which a decrease in bending rigidity is acceptable.
また、弾性樹脂層の板厚方向の空隙、粘弾性樹脂及び樹
脂以外の物質層の層数には特に限定はなく、樹脂層の厚
さ、空隙、粘弾性樹脂および樹脂以外の物質層を多層に
して製造するためコスト上昇、製造技術などを勘案して
決定すればよい。In addition, there are no particular limitations on the voids in the thickness direction of the elastic resin layer, the number of viscoelastic resin and material layers other than resin, and the thickness of the resin layer, voids, and the number of layers of viscoelastic resin and material other than resin are multilayered. The decision should be made by taking into consideration factors such as cost increase and manufacturing technology.
次に表皮として用いられる金属板はとくに限定するもの
ではないが、例えば冷延薄板、各種メッキ鋼板、有機被
覆鋼板、化成処理鋼板、模様付鋼板、軟鋼板、高強度鋼
板、純アルミ板、各種アルミ合金板、純銅板、銅合金板
、ステンレス鋼板などが挙げられる。また、表面に凹凸
のある鋼板や縞鋼板を用いても良い、また、2枚の表皮
に異なる2種類の金属板を同時に用いても良い。その板
厚は用途や目的とする性能により定まるもので限定する
ものではないが、代表的には0.1から21程度である
。Next, the metal plates used as the skin are not particularly limited, but examples include cold-rolled thin plates, various plated steel plates, organic coated steel plates, chemical conversion treated steel plates, patterned steel plates, mild steel plates, high-strength steel plates, pure aluminum plates, and various other metal plates. Examples include aluminum alloy plates, pure copper plates, copper alloy plates, and stainless steel plates. Further, a steel plate or a striped steel plate having an uneven surface may be used, or two different types of metal plates may be used for the two skins at the same time. The thickness of the plate is determined depending on the use and desired performance and is not limited, but is typically about 0.1 to 21 mm.
また弾性樹1指として用いる樹I11としては、ラミネ
ート金属板に通常用いられているポリプロピレン、ポリ
エチレン、ポリ4−メチルペンテン−1などのポリオレ
フィン、塩ビ系ポリマー、セルロース系ポリマー、ナイ
ロンなどのポリアミド。The tree I11 used as the first elastic tree is polyolefin such as polypropylene, polyethylene, poly4-methylpentene-1, etc., which is commonly used for laminated metal plates, polyvinyl chloride polymer, cellulose polymer, and polyamide such as nylon.
ポリエチレンテレフタレートなどのポリエステル、ポリ
カーボネート、エポキシ樹脂、アクリル系樹脂、ポリウ
レタン、または上記の変成樹脂などが挙げられる(特開
昭55−156052号など)。さらに、樹脂層の厚さ
も表皮金属板の板厚と同様。Examples include polyesters such as polyethylene terephthalate, polycarbonates, epoxy resins, acrylic resins, polyurethanes, and the above-mentioned modified resins (JP-A-55-156052, etc.). Furthermore, the thickness of the resin layer is the same as the thickness of the skin metal plate.
用途や目的とする性能により定まるもので限定するもの
ではないが、代表的には0.05から5mm程度である
。The thickness is determined depending on the application and the desired performance and is not limited, but is typically about 0.05 to 5 mm.
ラミネート金属板の製造は、通常のホットプレス法、熱
融着法を連続で行う連続ライン法、芯材と金属板とを接
着剤で接着する方法(パッチでも連続でも可)等が可能
である。Laminated metal plates can be manufactured by the usual hot press method, a continuous line method in which heat fusion is performed continuously, or a method in which the core material and metal plate are bonded with adhesive (patch or continuous method is possible). .
粘弾性樹脂としては変成ポリオレフィン、アクリル酸系
変成重合物、EVAで代表される酸酸ビニル系重合物、
ポリエステル系重合物、ポリイソブチレン系重合物等が
挙げられる。Viscoelastic resins include modified polyolefins, acrylic acid-based modified polymers, acid-acid vinyl polymers represented by EVA,
Examples include polyester polymers and polyisobutylene polymers.
樹脂以外の物質としてはそれ自身が振動によってエネル
ギー吸収を起こすことか必要であり、工ネルギー吸収を
起こす物質で有れば良く特に限定するものではないが、
例示するとガラス、黒鉛、アルミナ(AQ203) 、
アルミ、鉄、銅等の粉末及び雲母などの燐片状の物質、
アルミ、鉄、銅等の薄片の2枚以上の積層物、およびワ
セリン、シリコンオイル等の粘性の高い油脂類、および
これらの混合体が有効である。Substances other than resin must be capable of absorbing energy through vibration, and are not particularly limited as long as they absorb energy.
Examples include glass, graphite, alumina (AQ203),
Powders of aluminum, iron, copper, etc. and scaly substances such as mica,
A laminate of two or more thin pieces of aluminum, iron, copper, etc., highly viscous oils and fats such as vaseline and silicone oil, and mixtures thereof are effective.
振動が生じた際、空隙部、粘弾性樹脂部又は樹脂以外の
物質部では振動が生じ、空隙部では空気層の圧縮1彫張
により、粘弾性樹脂部、樹脂以外の物質部ではそれ自身
は変形することにより振動エネルギーを熱エネルギーの
形に変換し、制振性を発揮するものと思われる。When vibration occurs, vibration occurs in the void, viscoelastic resin, or material other than the resin, and due to the compression and expansion of the air layer in the void, the viscoelastic resin and material other than the resin vibrate. It is thought that by deforming, it converts vibrational energy into thermal energy and exhibits vibration damping properties.
次に空隙部、粘弾性樹脂部および樹脂以外の物質部のサ
イズ、形状はとくに限定するものではないが、空隙部、
粘弾性樹脂部および樹脂以外の物質部と弾性樹脂部とは
交互に配置していることが必要である。すなわち、空隙
部、粘弾性樹脂部および樹脂以外の物質部は弾性樹脂部
中に(あるいは弾性樹脂部が空隙部、粘弾性sll郡部
よび樹脂以外の物質部中に)ランダムに配置しているこ
とが必要である。Next, although the size and shape of the void, the viscoelastic resin, and the substance other than the resin are not particularly limited, the void,
It is necessary that the viscoelastic resin part, the material part other than resin, and the elastic resin part are arranged alternately. That is, the void, the viscoelastic resin, and the substance other than the resin are randomly arranged in the elastic resin (or the elastic resin is arranged in the void, the viscoelastic SLL group, and the material other than the resin). is necessary.
配置の例を第5から第8図に例示した。斜線部は空隙部
、粘弾性樹脂部及び/又は樹脂以外の物質部、空白地は
弾性樹脂部を示している。Examples of the arrangement are illustrated in FIGS. 5 to 8. The hatched areas indicate voids, viscoelastic resin areas and/or material areas other than resin, and the blank areas indicate elastic resin areas.
実施例 第1表に比較のための不例(スタンダード)を示した。Example Table 1 shows examples (standards) for comparison.
軽量化率は曲げ剛性を同じにした場合の表皮材に用いた
金属板単独に対する百分率である。比較例1は通常のラ
ミネート鋼板である。比較例2は冷延鋼板である。いず
れも制振性に乏しい。The weight reduction rate is the percentage of the metal plate used as the skin material alone when the bending rigidity is the same. Comparative Example 1 is a normal laminated steel plate. Comparative Example 2 is a cold rolled steel plate. Both have poor vibration damping properties.
第2表は弾性樹脂層の中に空隙部を設けた場合の実施例
である。第3表は弾性樹脂層の中に粘弾性樹脂層(異物
部と表示した。)を設けた場合の実施例である。第4表
は弾性樹脂層の中に樹脂以外の物質層(異物部と表示し
た。)を設けた場合の実施例である。空隙部、粘弾性樹
脂部、樹脂以外の物質部及び弾性樹脂部の形状は正方形
、長方形および円形である。さらに弾性樹脂層の板厚方
向に一層の空隙層、粘弾性樹脂層および樹脂以外の物質
層を設けた。Table 2 shows examples in which voids are provided in the elastic resin layer. Table 3 shows examples in which a viscoelastic resin layer (indicated as a foreign matter portion) was provided in the elastic resin layer. Table 4 shows examples in which a layer of material other than resin (indicated as a foreign material portion) is provided in the elastic resin layer. The shapes of the void portion, the viscoelastic resin portion, the non-resin material portion, and the elastic resin portion are square, rectangular, and circular. Further, a void layer, a viscoelastic resin layer, and a layer of material other than resin were provided in the thickness direction of the elastic resin layer.
表皮金属板には、鋼板については弱アルカリ脱脂液で2
m1n、純アルミ板については3%NaOH水溶液で1
0m1n 、銅板については10%HNO3水溶液で2
ff1in夫々脱脂したものを用いた。For the surface metal plate, apply 2 coats of weak alkaline degreasing liquid to the steel plate.
m1n, for pure aluminum plate, 1 with 3% NaOH aqueous solution
0mln, for copper plate 2 with 10% HNO3 aqueous solution
ff1in was used after degreasing.
弾性樹脂層と金属板との固着はホットプレス法を用いた
。ホットプレス条件はポリプロピレン(pp)を使用し
たときは、 l 80 ’Oまで昇温、2w1n保持、
ついで130℃まで冷却、ナイロン−6(NY)を使用
したときは220℃まで昇温、2m1n保持、ついで1
40℃まで冷却を行った。ホットプレスの加圧は常時2
kg/ cts2であった。A hot press method was used to fix the elastic resin layer and the metal plate. When using polypropylene (pp), the hot press conditions were: temperature raised to l80'O, held at 2w1n,
Then, it was cooled to 130℃, and when nylon-6 (NY) was used, the temperature was raised to 220℃, held at 2m1n, and then 1
Cooling was performed to 40°C. Pressure of hot press is always 2
kg/cts2.
第2および3表の実施例1〜10および第4表の11〜
18のいずれの場合も比較例に比し、軽量化を図りなか
ら制振性が改善された。Examples 1-10 in Tables 2 and 3 and 11- in Table 4
In all cases of No. 18, the vibration damping properties were improved compared to the comparative example, even though the weight was reduced.
(以下余白)
発明の詳細
な説明したように本発明によればラミネート金属板にお
いて軽量化し、比剛性(曲げ剛性/比重)の高さを保持
しつつ、制振性を付与することができる。(Hereinafter, blank spaces) As described in detail, according to the present invention, it is possible to reduce the weight of a laminated metal plate, maintain a high specific stiffness (bending stiffness/specific gravity), and provide vibration damping properties.
第1図は打音測定方法を説明する立面図、第2.3図は
本発明の効果を示すグラフ、第4図は本発明ラミネート
金属板の断面図、第5,6.7.8図は空隙部、粘弾性
樹脂部および樹脂以外の物質部の形状を示す板面鉛直方
向からの投影図である。
1番・−壁、2・・・ナイフェツジ、311・・テスト
パネル、4壷拳・鋼球、5・・・マイク、6・・・アナ
ライザー、7・・・表皮金属板、8・・・芯材(弾性樹
脂層)、9・・・空隙部、粘弾性樹脂部又は樹脂以外の
物質部。Fig. 1 is an elevational view explaining the hammering sound measurement method, Fig. 2.3 is a graph showing the effects of the present invention, Fig. 4 is a cross-sectional view of the laminated metal plate of the present invention, Fig. 5, 6.7.8 The figure is a projection view from the direction perpendicular to the plate surface, showing the shapes of the void, the viscoelastic resin, and the substance other than the resin. No. 1: wall, 2: knife, 311: test panel, 4: fist/steel ball, 5: microphone, 6: analyzer, 7: skin metal plate, 8: core material (elastic resin layer), 9... void portion, viscoelastic resin portion, or material portion other than resin.
Claims (1)
ート金属板において、弾性樹脂層の中に空隙が存在し、
空隙部と弾性樹脂において、下式で示される面積比が2
5%以上、98%以下の範囲内にあることを特徴とする
制振性に優れたラミネート金属板。 面積比(%)=(空隙部の合計面積/空隙部の合計面積
+弾性樹脂部の合計面積)×100(%)(2)弾性樹
脂層を金属板で挟んで固着してなるラミネート金属板に
おいて、弾性樹脂層の中に粘弾性樹脂が存在し、粘弾性
樹脂部と弾性樹脂部において、下式で示される面積比が
25%以上、98%以下の範囲内にあることを特徴とす
る制振性に優れたラミネート金属板。 面積比(%)=(粘弾性樹脂部の合計面積/粘弾性樹脂
部の合計面積+弾性樹脂部の合計面積)×100(%)
(3)弾性樹脂層を金属板で挟んで固着してなるラミネ
ート金属板において、弾性樹脂の中に樹脂以外の物質が
存在し、樹脂以外の物質部と弾性樹脂部において、下式
で示される面積比が25%以上、98%以下の範囲内に
あることを特徴とする制振性に優れたラミネート金属板
。 面積比(%)=(樹脂以外の物質部の合計面積/樹脂以
外の物質部の合計面積+弾性樹脂部の合計面積)×10
0(%)(1) In a laminated metal plate formed by sandwiching and fixing an elastic resin layer between metal plates, voids exist in the elastic resin layer,
The area ratio between the void and the elastic resin is 2 as shown by the formula below.
A laminated metal plate with excellent vibration damping properties, characterized in that the vibration damping property is within the range of 5% or more and 98% or less. Area ratio (%) = (total area of voids/total area of voids + total area of elastic resin parts) x 100 (%) (2) Laminated metal plate formed by sandwiching and fixing an elastic resin layer between metal plates A viscoelastic resin is present in the elastic resin layer, and the area ratio expressed by the following formula is in the range of 25% or more and 98% or less between the viscoelastic resin part and the elastic resin part. Laminated metal plate with excellent vibration damping properties. Area ratio (%) = (total area of viscoelastic resin part / total area of viscoelastic resin part + total area of elastic resin part) x 100 (%)
(3) In a laminated metal plate formed by sandwiching and fixing an elastic resin layer between metal plates, there is a substance other than resin in the elastic resin, and the relationship between the substance other than resin and the elastic resin part is expressed by the following formula. A laminated metal plate with excellent vibration damping properties, characterized in that the area ratio is in the range of 25% or more and 98% or less. Area ratio (%) = (total area of material parts other than resin / total area of material parts other than resin + total area of elastic resin parts) x 10
0 (%)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1197786A JPS62170339A (en) | 1986-01-24 | 1986-01-24 | Laminated metallic plate having excellent vibration-damping property |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1197786A JPS62170339A (en) | 1986-01-24 | 1986-01-24 | Laminated metallic plate having excellent vibration-damping property |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62170339A true JPS62170339A (en) | 1987-07-27 |
Family
ID=11792663
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1197786A Pending JPS62170339A (en) | 1986-01-24 | 1986-01-24 | Laminated metallic plate having excellent vibration-damping property |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62170339A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5082725A (en) * | 1990-02-01 | 1992-01-21 | Nichias Corporation | Material for gasket |
-
1986
- 1986-01-24 JP JP1197786A patent/JPS62170339A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5082725A (en) * | 1990-02-01 | 1992-01-21 | Nichias Corporation | Material for gasket |
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