JPS62168636A - Coating material for mandrel of casting mold - Google Patents
Coating material for mandrel of casting moldInfo
- Publication number
- JPS62168636A JPS62168636A JP962086A JP962086A JPS62168636A JP S62168636 A JPS62168636 A JP S62168636A JP 962086 A JP962086 A JP 962086A JP 962086 A JP962086 A JP 962086A JP S62168636 A JPS62168636 A JP S62168636A
- Authority
- JP
- Japan
- Prior art keywords
- mandrel
- mold
- casting mold
- coating material
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 17
- 238000005266 casting Methods 0.000 title abstract description 6
- 238000000576 coating method Methods 0.000 title abstract description 6
- 239000000463 material Substances 0.000 title abstract 3
- 239000011347 resin Substances 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 150000001412 amines Chemical class 0.000 claims abstract description 5
- 150000001408 amides Chemical class 0.000 claims abstract description 4
- 150000003949 imides Chemical class 0.000 claims abstract description 4
- 150000005846 sugar alcohols Polymers 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 11
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 abstract description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 2
- 239000002253 acid Substances 0.000 abstract 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000001723 curing Methods 0.000 description 5
- 239000006082 mold release agent Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 239000007849 furan resin Substances 0.000 description 2
- 239000003110 molding sand Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- -1 alkylene glycols Chemical class 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- 229940113162 oleylamide Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は鋳型マンドレル用塗布剤に関するものである。[Detailed description of the invention] [Industrial application field] The present invention relates to a coating agent for mold mandrels.
鋳型用離型剤は各種知られているが、鋳型の離型性が良
いことと、鋳物砂の硬化を阻害しないことの両面が要求
されている。即ち、離型剤により金型に接する鋳物砂が
未硬化を起こすと鋳型としての価値が無くなるためであ
る。従来はマンドレルについても金型用の離型剤が使用
されている。Various types of mold release agents are known, but they are required to have both good mold release properties and not inhibit the hardening of foundry sand. That is, if the molding sand in contact with the mold is not hardened by the mold release agent, it loses its value as a mold. Conventionally, mold release agents for molds have also been used for mandrels.
マンドレルについても金型と同様に離型性が要求され、
多数の鋳型を連続的に製造する場合、離型性が不良であ
ると洗浄回数が増えるので製造効率が低下する。金型の
離型性よりマンドレルの離型性を良くすれば、金型の洗
浄の際にマンドレルの洗浄を省略することが可能になる
為、洗浄の作業が少なくてすむ。しかしながら、従来、
マンドレル用の塗布剤(離型剤)についてはあまり検討
されていない。Like molds, mandrels also require mold releasability.
When a large number of molds are manufactured continuously, if the mold releasability is poor, the number of cleaning increases, resulting in a decrease in manufacturing efficiency. If the mold releasability of the mandrel is better than the mold releasability of the mold, it becomes possible to omit cleaning the mandrel when cleaning the mold, so that the amount of cleaning work can be reduced. However, conventionally,
Coating agents (mold release agents) for mandrels have not been studied much.
本発明者らは、金型とマンドレルを同レベルで考える必
要はなく、マンドレルに接する鋳物砂が多少の未硬化を
起こしたとしても、鋳物の品質に直接影響を及ぼさない
点に着目し、鋳型用酸硬化性樹脂の硬化を阻害する化合
物をマンドレルに塗布することにより離型性が大幅に増
大することを見出し本発明を完成した。The present inventors focused on the fact that it is not necessary to consider the mold and the mandrel on the same level, and that even if the molding sand in contact with the mandrel becomes slightly unhardened, it does not directly affect the quality of the casting. The present invention was completed based on the discovery that mold releasability can be greatly increased by coating a mandrel with a compound that inhibits the curing of acid-curable resins.
即ち、本発明は、鋳型用酸硬化性樹脂の硬化を阻害する
化合物を含有することを特徴とする鋳型マンドレル用塗
布剤を提供するものである。That is, the present invention provides a coating agent for a mold mandrel, which is characterized by containing a compound that inhibits the curing of an acid-curable resin for molds.
本発明において、鋳型用酸硬化性樹脂の硬化を阻害する
化合物としては、多価アルコール、長鎖アルコール、ア
ミン、アミド、イミド、アルカリ性化合物等から選ばれ
る1種又は2種以上が挙げられる。In the present invention, examples of the compound that inhibits curing of the acid-curable resin for molds include one or more selected from polyhydric alcohols, long-chain alcohols, amines, amides, imides, alkaline compounds, and the like.
これらの化合物の具体例を以下に示す。Specific examples of these compounds are shown below.
(al 多価アルコール
・エチレングリコール、プロピレングリコールなどのア
ルキレングリコール、ポリアルキレングリコール
・グリセリン、ペンタエリスリトール、トリメチロール
プロパン
・ソルビトール、糖類、など。(Al Polyhydric alcohols, ethylene glycol, alkylene glycols such as propylene glycol, polyalkylene glycols, glycerin, pentaerythritol, trimethylolpropane, sorbitol, sugars, etc.
山)長鎖アルコール
・炭素数4〜24の脂肪族アルコール又はそのアルキレ
ンオキサイド付加物
・炭素数4〜24のアルキル基を有するアルキルフェノ
ール又はそのアルキレンオキサイド付加物
(C1アミン、アミド又はイミド
・モノエタノールアミン、ジェタノールアミン、トリエ
タノールアミン、ホルムアミド、ジメチルホルムアミド
など比較的分子量の小さいものから、オレイルアミン、
ラウリルアミン、ステアリルアミン、オレイルアミド、
ステアリルアミド、オクチルアミノプロピレンアミン、
オレイルアミノプロピレンアミンなどの分子量の大きい
ものまで、又はそのアルキレンオキサイド付加物など・
アニリン等の芳香族アミン
・ピペラジン、ピリジン、モルホリン等+d+ アル
カリ性化合物
・水酸化カルシウム、水酸化ナトリウム、水酸化カリウ
ム、リン酸ナトリウム、炭酸ナトリウム
・炭素数4〜24の脂肪酸石鹸
本発明の実施に当たっては、これらの化合物をマンドレ
ルの表面に塗布するだけで良い。long chain alcohol, aliphatic alcohol with 4 to 24 carbon atoms or its alkylene oxide adduct, alkylphenol having an alkyl group with 4 to 24 carbon atoms or its alkylene oxide adduct (C1 amine, amide or imide, monoethanolamine) From relatively small molecular weight substances such as , jetanolamine, triethanolamine, formamide, and dimethylformamide, to oleylamine,
laurylamine, stearylamine, oleylamide,
stearylamide, octylaminopropyleneamine,
Up to those with large molecular weights such as oleylaminopropylene amine, or their alkylene oxide adducts, etc.
Aromatic amines such as aniline, piperazine, pyridine, morpholine, etc.+d+ Alkaline compounds, calcium hydroxide, sodium hydroxide, potassium hydroxide, sodium phosphate, sodium carbonate, fatty acid soaps having 4 to 24 carbon atoms. , simply apply these compounds to the surface of the mandrel.
これらの化合物をマンドレルの表面に塗布することによ
り離型性(連続造型数)が大幅に増大する。By applying these compounds to the surface of the mandrel, mold releasability (number of consecutive molds) is significantly increased.
本発明の塗布剤の塗布量は有効分として1〜100 m
g/−程度が好ましい。又、塗布剤の粘度は10cP以
上で、塗布可能な限り大きくてよい。The coating amount of the coating agent of the present invention is 1 to 100 m as an effective amount.
g/- is preferable. Further, the viscosity of the coating agent may be 10 cP or more, and may be as large as possible for coating.
粘稠な場合又は固体の場合は水又は溶剤に溶解又は分散
させて使用する。If it is viscous or solid, it is used by dissolving or dispersing it in water or a solvent.
本発明の塗布剤中には上記の必須成分の他に、防錆剤、
増粘剤、溶剤(水溶性、非水溶性)、可溶化剤(分散剤
)、合成樹脂等を任意の割合で併用することができる。In addition to the above-mentioned essential ingredients, the coating agent of the present invention contains a rust preventive agent,
Thickeners, solvents (water-soluble, water-insoluble), solubilizers (dispersants), synthetic resins, etc. can be used in combination in arbitrary proportions.
以下、実施例により本発明を更に詳細に説明するが、本
発明はこれらの実施例に限定されるものではない。EXAMPLES Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples.
実施例1〜9及び比較例1〜3
中空鋳型製造用マンドレルに表1に示す本発明に係る塗
布剤を鋳型成形毎に塗布したもの(実施例1〜9)、塗
布剤を塗布しないもの(比較例1)又は表1に示す公知
離型剤を鋳型成形毎に塗布したもの(比較例2.3)を
、鋳型製造用模型に組み合わせて用い、フラン樹脂を粘
結剤とし、有機スルホン酸を硬化剤とする有機自硬性法
で珪砂1000重量部に対し、粘結剤15重量部、硬化
剤6重量部を添加混練した混合物を空気圧3 kg/c
m”Gで吹き込んで繰り返し造型し離型不良となる限界
数を観察した。Examples 1 to 9 and Comparative Examples 1 to 3 A hollow mold manufacturing mandrel was coated with the coating agent according to the present invention shown in Table 1 for each mold molding (Examples 1 to 9), and a mandrel was coated with no coating agent (Examples 1 to 9). Comparative Example 1) or one coated with a known mold release agent shown in Table 1 for each mold molding (Comparative Example 2.3) was used in combination with a mold manufacturing model, furan resin was used as a binder, and organic sulfonic acid was used as a binder. A mixture obtained by adding and kneading 15 parts by weight of a binder and 6 parts by weight of a hardening agent to 1000 parts by weight of silica sand using an organic self-hardening method using as a hardening agent was mixed at an air pressure of 3 kg/c.
The limit number at which mold release would fail was observed by repeatedly molding by blowing at m''G.
結果を表1に示す。The results are shown in Table 1.
実施例10〜15及び比較例4〜7
表2に示す塗布剤を塗布したマンドレルを用い、ガス状
又はエロゾル状の二酸化硫黄を硬化ガスとし、珪砂10
00重量部に対し、粘結剤としてフラン樹脂15重量部
、触媒としてメチルエチルケトン過酸化物6重量部を添
加混練した混合物でガス硬化法により鋳型を製造する他
は実施例1と同様にして造型し、離型不良となる限界数
を観察した。Examples 10 to 15 and Comparative Examples 4 to 7 Using a mandrel coated with the coating agent shown in Table 2, using gaseous or aerosol sulfur dioxide as a curing gas, silica sand 10
00 parts by weight, 15 parts by weight of furan resin as a binder, and 6 parts by weight of methyl ethyl ketone peroxide as a catalyst were added and kneaded, and a mold was manufactured by the gas curing method. , the critical number at which mold release would occur was observed.
結果を表2に示す。The results are shown in Table 2.
Claims (1)
することを特徴とする鋳型マンドレル用塗布剤。 2、鋳型用酸硬化性樹脂の硬化を阻害する化合物が、多
価アルコール、長鎖アルコール、アミン、アミド、イミ
ド、アルカリ性化合物から選ばれる1種又は2種以上で
ある特許請求の範囲第1項記載の塗布剤。[Scope of Claims] 1. A coating agent for mold mandrels, which contains a compound that inhibits curing of acid-curable resin for molds. 2. Claim 1, wherein the compound that inhibits the curing of the acid-curing resin for molds is one or more selected from polyhydric alcohols, long-chain alcohols, amines, amides, imides, and alkaline compounds. Coating agent as described.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP962086A JPS62168636A (en) | 1986-01-20 | 1986-01-20 | Coating material for mandrel of casting mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP962086A JPS62168636A (en) | 1986-01-20 | 1986-01-20 | Coating material for mandrel of casting mold |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62168636A true JPS62168636A (en) | 1987-07-24 |
Family
ID=11725319
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP962086A Pending JPS62168636A (en) | 1986-01-20 | 1986-01-20 | Coating material for mandrel of casting mold |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62168636A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104289664A (en) * | 2014-10-08 | 2015-01-21 | 铜陵瑞莱科技有限公司 | High-cost performance alcohol-based foundry coating and preparation method thereof |
JP2017227650A (en) * | 2012-08-31 | 2017-12-28 | 東芝メディカルシステムズ株式会社 | Specimen inspection device |
-
1986
- 1986-01-20 JP JP962086A patent/JPS62168636A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017227650A (en) * | 2012-08-31 | 2017-12-28 | 東芝メディカルシステムズ株式会社 | Specimen inspection device |
CN104289664A (en) * | 2014-10-08 | 2015-01-21 | 铜陵瑞莱科技有限公司 | High-cost performance alcohol-based foundry coating and preparation method thereof |
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