JPS62140844A - Manufacture of shape material for building - Google Patents
Manufacture of shape material for buildingInfo
- Publication number
- JPS62140844A JPS62140844A JP60283816A JP28381685A JPS62140844A JP S62140844 A JPS62140844 A JP S62140844A JP 60283816 A JP60283816 A JP 60283816A JP 28381685 A JP28381685 A JP 28381685A JP S62140844 A JPS62140844 A JP S62140844A
- Authority
- JP
- Japan
- Prior art keywords
- shell
- insulating material
- plate
- rising
- sound absorbing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、吸音や断熱、あるいは、吸音断熱を行なう内
装材や外装材等として用いられる建築用型材、具体的に
は、壁面形成用の主要板部の端辺に立上り板部を連設し
た繊維製のシェルと吸音断熱材とからなる建築用型材の
製造方法に関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to architectural shapes used for sound absorption, heat insulation, interior materials, exterior materials, etc. that perform sound absorption and heat insulation, specifically, for forming walls. The present invention relates to a method for manufacturing a construction material consisting of a fiber shell having a rising plate part connected to the edge of a main plate part and a sound-absorbing and heat-insulating material.
前記の建築用型材にあたっては、施工時における取扱い
を容易化し、かつ、建築材としての機能を付与する上で
、前記シェルに十分な保形性を持たせることが肝要であ
る。そして、従来においては、そのような建築用型材の
製造方法として、ガラスペーパー等、シェル用素材板の
全体にフェノールやポリプロピレン等の保形用の合成樹
脂を含浸させて、所定形状のシェルとなるようにプレス
成形し、このプレス成形されたシェルにグラスウール等
の吸音断熱材を取付ける方法や、あるいは、シェル用素
材板を所定形状のシェルとなるように折曲げ加工し、こ
のシェルの折曲げ部に酢酸ビニル等の保形用の合成樹脂
を含浸させたのち、このシェルに吸音断熱材を取付ける
方法が知られている。Regarding the above-mentioned construction material, it is important that the shell has sufficient shape retention in order to facilitate handling during construction and to provide the material with a function as a construction material. Conventionally, the method for manufacturing such architectural shapes is to impregnate the entire shell material board, such as glass paper, with a shape-retaining synthetic resin such as phenol or polypropylene to form a shell in a predetermined shape. Alternatively, the shell material plate may be bent to form a shell of a predetermined shape, and the bent portion of this shell may be bent. A known method is to impregnate the shell with a shape-retaining synthetic resin such as vinyl acetate, and then attach a sound-absorbing and heat-insulating material to the shell.
しかしながら、前記従来の製造方法によるときは、シェ
ルに含浸させた合成樹脂の硬化をもってシェルに保形性
を持たせるため、合成樹脂の硬化に時間がかかると、シ
ェル、ひいては、建築用型材の生産性が低下する。しか
し、だからといって、合成樹脂として硬化時間を短くで
きる熱加塑性の合成樹脂を用いると、加熱装置や冷却装
置が必要となって、生産設備のコストアップを招来し、
しかも、シェルの材質が耐熱性のものに限定される。特
に、前者の従来方法によるときは、プレス設備が要るた
め、一層、設備費が高く付き、しかも、シェルの全体に
合成樹脂を含浸させるために、シェルの吸音性や断熱性
の低下を招来し易い。However, when using the above-mentioned conventional manufacturing method, the shell is given shape retention by curing the synthetic resin impregnated into the shell, so if the curing of the synthetic resin takes time, the production of the shell and, by extension, the construction material becomes difficult. Sexuality decreases. However, using a thermoplastic synthetic resin that can shorten the curing time requires heating and cooling equipment, which increases the cost of production equipment.
Moreover, the material of the shell is limited to heat-resistant materials. In particular, when using the former conventional method, press equipment is required, which increases equipment costs, and furthermore, since the entire shell is impregnated with synthetic resin, the sound absorption and heat insulation properties of the shell deteriorate. Easy to do.
本発明の目的は、保形性に勝れた建築用型材を安価な生
産設備をもって、生産性良く、作製することができる方
法を提供する点にある。An object of the present invention is to provide a method for producing architectural shapes with excellent shape retention using inexpensive production equipment and with high productivity.
〔問題点を解決するための手段〕
本発明による建築用型材の製造方法の特徴は、前記シェ
ルの主要板部お−よび立上り板部に相当する部分を有す
る１枚のシェル用素材板の主要板部相当部分に前記吸音
断熱材を接着剤で接着し、そののち、前記シェル用素材
板を前記主要板部相当部分と立上り板部相当部分との境
界において折曲げて前記シェルを所定形状に形成すると
ともに、立上り板部を前記吸音断熱剤の端面に接着剤で
接着する点にある。そして、それによる作用・効果は次
の通りである。[Means for Solving the Problems] The method for manufacturing a construction form according to the present invention is characterized in that the main plate of one shell material plate having portions corresponding to the main plate portion and the rising plate portion of the shell is The sound absorbing and insulating material is adhered to the portion corresponding to the plate portion with an adhesive, and then the shell material plate is bent at the boundary between the portion corresponding to the main plate portion and the portion corresponding to the rising plate portion to form the shell into a predetermined shape. At the same time, the rising plate portion is bonded to the end face of the sound absorbing and heat insulating material with an adhesive. The effects and effects thereof are as follows.
シェルにおける主要板部および立上り板部を吸音断熱材
に接着剤で接着させることによって、吸音断熱材をバッ
クアツプ材としてシェルを所定形状に保形するため、シ
ェルに保形用合成樹脂を含浸させる工程が不要である。The shell is impregnated with a shape-retaining synthetic resin in order to hold the shell in a predetermined shape using the sound-absorbing and insulating material as a back-up material by bonding the main plate and rising plate parts of the shell to the sound-absorbing and insulating material with adhesive. No process required.
しかも、生産工程が、シェル用素材板における主要板部
相当部分に吸音断熱材を接着する工程と、シェル用素材
板を折曲げて所定形状のシェルを形成するとともに、立
上り板部を吸音断熱材の端面に接着する工程との２工程
からなり、各工程を手作業で行なえるため、特別な製造
装置を用いることなく、製作することができる。Moreover, the production process includes a step of bonding sound-absorbing and heat-insulating material to a portion corresponding to the main plate part of the shell material board, bending the shell material board to form a shell of a predetermined shape, and attaching the sound-absorbing and heat-insulating material to the rising board part. It consists of two steps: adhering it to the end face of the wire, and each step can be performed manually, so it can be manufactured without using special manufacturing equipment.
したがって、本発明によれば、生産設備が簡易、安価な
もので済み、しかも、作業性良く、吸音や断熱性のみな
らず、保形性に勝れた建築用型材を作製できる方法を提
供し得るに至った。Therefore, according to the present invention, there is provided a method that requires simple and inexpensive production equipment, has good workability, and can produce architectural shapes that have excellent shape retention as well as sound absorption and heat insulation properties. I ended up getting it.
もちろん、本発明方法の実施に機械を用いて生産を自動
化しても良いことはいうまでもない。Of course, it goes without saying that a machine may be used to implement the method of the present invention to automate production.
以下、本発明の実施例を図面に基づいて説明する。 Embodiments of the present invention will be described below based on the drawings.
先ず、製造対象となる建築用型材について説明すると、
第２図に示すように、建築用型材（１）は、内装材であ
って、壁面形成用の主要板部（２Δ）の上下方向に沿っ
た両端近火々に立上り板部（２Ｂ）を連設した断面形状
コの字形のガラスペーパー類のシェル（２）と、このシ
ェル（２）の凹部内に充填したグラスウール製の吸音断
熱材（３）とからなる。そして、壁下地（４）に取付け
たクリップ金物（５）に前記シェル（２）の立上り板部
（２Ｂ）を差込み保持させて取付けられている。First, let me explain about the architectural shapes that we manufacture.
As shown in Fig. 2, the construction material (1) is an interior material, and has a rising plate part (2B) near both ends along the vertical direction of the main plate part (2Δ) for forming the wall surface. It consists of a continuous shell (2) of glass paper or the like having a U-shaped cross section, and a sound absorbing and heat insulating material (3) made of glass wool filled in the recess of the shell (2). The rising plate portion (2B) of the shell (2) is inserted and held in a clip metal fitting (5) attached to the wall base (4).
次に、前記建築用型材（１）の製造方法とその製造工程
順に説明する。Next, a method for manufacturing the architectural shape material (1) and its manufacturing steps will be explained in order.
〔１〕第１図（イ）に示すように、前記シェル（２）に
おける主要板部（２Ａ）と両立上り板部（２Ｂ）に相当
する部分を有する平板状のシェル用素材板（６）をガラ
スペーパーから作製する。[1] As shown in FIG. 1(a), a flat shell material plate (6) having a portion corresponding to the main plate part (2A) and the rising plate part (2B) in the shell (2). is made from glass paper.
〔２〕第１図（ＴＪ）示すように、前記シェル用素材板
（６）の主要板部相当部分と立上り板部相当部分との境
界に折線（７）を形成する。この折線（７）の形成は、
カッター刃の背のような鈍器を境界に押付けること等に
より行なう。[2] As shown in FIG. 1 (TJ), a fold line (7) is formed at the boundary between a portion corresponding to the main plate portion and a portion corresponding to the rising plate portion of the shell material plate (6). The formation of this fold line (7) is
This is done by pressing a blunt object such as the back of a cutter blade against the boundary.
〔３〕第１図（ハ）に示すように、前記シェル用素材板
（６）の片面の全体に接着剤を塗布する。[3] As shown in FIG. 1(C), an adhesive is applied to the entire one side of the shell material plate (6).
この接着剤の塗布は、吹付け、刷毛塗り、ローラ塗りの
いずれで行なっても良い。This adhesive may be applied by spraying, brushing, or roller coating.
〔４〕第１図（ニ）に示すように、前記シェル用素材板
（６）の主要板部相当部分に所定の形状に成形された吸
音断熱剤（３）を押え付けて接着する。なお、吸音断熱
材（３）は保形性を有する。[4] As shown in FIG. 1(d), a sound absorbing and heat insulating material (3) formed into a predetermined shape is pressed and adhered to a portion corresponding to the main plate portion of the shell material plate (6). Note that the sound-absorbing and heat-insulating material (3) has shape-retaining properties.
〔５〕第１図（ネ）に示すように、シェル用素材板（６
）を前記折線（７）において折曲げて、所定形状のシェ
ル（２）を形成するとともに、立上り板部（２Ｂ）を吸
音断熱材（３）の端面に押え付け、接着する。[5] As shown in Figure 1 (N), the shell material plate (6
) is bent along the fold line (7) to form a shell (2) of a predetermined shape, and the rising plate part (2B) is pressed and adhered to the end face of the sound absorbing and heat insulating material (3).
前記シェル用素材板（６）としては、１平方メートル当
り８０〜５００ｇの重さで、厚さが０．８〜４ｍｍ程度
のガラスペーパーを用いる。As the shell material plate (6), glass paper having a weight of 80 to 500 g per square meter and a thickness of about 0.8 to 4 mm is used.
前記接着剤としては、溶剤タイプのクロロブレーンのよ
うな速乾性のものを用いることが望ましい。As the adhesive, it is desirable to use a quick-drying adhesive such as solvent-type chlorobrane.
前記吸音断熱材（３）としては、密度が１６ｋｇ／ｒｒ
ｒ以上、厚さが１２ｗ以上、好ましくは、密度が３２ｋ
ｇ／％、厚さが４０ｍ程度のグラスウールを用いる。The sound absorbing and insulating material (3) has a density of 16 kg/rr.
r or more, thickness is 12w or more, preferably density is 32k
g/%, glass wool with a thickness of about 40 m is used.
建築用型材（１）の実寸法例を挙げると、幅、長さ、厚
さはそれぞれ、６００ｍ、２０００ｍ、５４ｍである。To give an example of the actual dimensions of the building material (1), the width, length, and thickness are 600 m, 2000 m, and 54 m, respectively.
Ｃ別実施例〕 次に本考案の別実施例を示す。Examples by C] Next, another embodiment of the present invention will be shown.
前述実施例で示した〔５〕の工程において、シェル用素
材板（６）を折曲げる前に、吸音断熱材（３）の端面に
接着材を塗布する。In step [5] shown in the above embodiment, an adhesive is applied to the end face of the sound absorbing and heat insulating material (3) before bending the shell material plate (6).
前記実施例で示した〔３〕の工程において、シェル用素
材板（６）に接着剤を塗布する際、第３図に示すように
、シェル用素材板（６）を折線（７）において反対側に
やや折曲げた状態で接着剤を塗布する。この場合、折線
（７）内にも十分に接着剤が充填されるため、シェル用
素材板（６）を折曲げてシェル（２）を形成した際、立
上り板部（２Ｂ）をその接着で自立させることができ、
一層、シェル（２）の保形性を向上することができる。In the step [3] shown in the above example, when applying adhesive to the shell material plate (6), as shown in FIG. Apply adhesive while bending it slightly to the side. In this case, since the adhesive is sufficiently filled in the fold line (7), when the shell material plate (6) is bent to form the shell (2), the rising plate part (2B) is can be made independent,
Furthermore, the shape retention of the shell (2) can be further improved.
前記シェル（２）の立上り板部（２Ｂ）を吸音断熱材（
３）の端面に接着する際、第４図に示すように、立上り
板部（２Ｂ）と吸音断熱材（３）の端面との間に、釘穴
またはねじ穴（８）を備えた壁下地（４）へのアングル
状の取付金具（９）を介装固着する。The rising plate part (2B) of the shell (2) is covered with a sound absorbing and heat insulating material (
3), as shown in Figure 4, a wall base with nail holes or screw holes (8) between the rising board part (2B) and the end face of the sound absorbing and insulating material (3). Attach and secure the angle-shaped mounting bracket (9) to (4).
前記シェル（２）を、ガラスペーパーではなく、有機繊
維不繊布から構成する。The shell (2) is made of organic fiber nonwoven fabric instead of glass paper.
前記吸音断熱材（３）を、ガラスウールではなく、有機
繊維綿（フェルト）やロックウール等から構成する。The sound absorbing and heat insulating material (3) is made of organic fiber cotton (felt), rock wool, etc. instead of glass wool.
シェル（２）の表面に、化粧用のクロス不繊布、フィル
ム等を貼着する。A cosmetic cloth nonwoven fabric, film, etc. is attached to the surface of the shell (2).
前記シェル用素材板（６）への折線（７）の形成を、シ
ェル用素材板（６）の主要板部相当部分に吸音断熱材（
３）を接着したのちに行なう。To form the fold line (7) on the shell material plate (6), a sound absorbing and heat insulating material (
Do this after gluing 3).
図面は本発明に係る建築用型材の製造方法の実施例を示
し、第１図（イ）〜（ネ）は製造工程図、第２図は建築
用型材の取付は状態を示す横断平面図であり、第３図Ｃ
４＞ 、 （ＩＩ）は別実施例を示す製造工程図、第４
図は別実施例を示す要部の断面図である。
（２八）・・・・・・主要板部、（２Ｂ）・・・・・・
立上り板部、（２）・・・・・・シェル、（３）・・・
・・・吸音断熱材、（６）・・・・・・シェル用素材板
。The drawings show an example of the method for manufacturing a construction material according to the present invention, and FIGS. 1(A) to (N) are manufacturing process diagrams, and FIG. 2 is a cross-sectional plan view showing the state of installation of the construction material. Yes, Figure 3C
4>, (II) is a manufacturing process diagram showing another embodiment, No. 4
The figure is a sectional view of main parts showing another embodiment. (28)...Main plate part, (2B)...
Standing plate part, (2)...Shell, (3)...
...Sound absorbing and heat insulating material, (6)...Material board for shell.
Claims (1)
Ｂ）を連設した繊維製のシェル（２）と吸音断熱材（３
）とからなる建築用型材の製造方法であって、前記シェ
ル（２）の主要板部（２Ａ）および立上り板部（２Ｂ）
に相当する部分を有する１枚のシェル用素材板（６）の
主要板部相当部分に前記吸音断熱材（３）を接着剤で接
着し、そののち、前記シェル用素材板（６）を前記主要
板部相当部分と立上り板部相当部分との境界において折
曲げて前記シェル（２）を所定形状に形成するとともに
、立上り板部（２Ｂ）を前記吸音断熱材（３）の端面に
接着剤で接着する建築用型材の製造方法。A rising plate part (2
B) A fiber shell (2) and sound absorbing and insulating material (3)
), the main plate part (2A) and the rising plate part (2B) of the shell (2).
The sound absorbing and insulating material (3) is glued to a portion corresponding to the main plate part of one shell material plate (6) having a portion corresponding to , and then the shell material plate (6) is The shell (2) is formed into a predetermined shape by bending at the boundary between the portion corresponding to the main plate portion and the portion corresponding to the rising plate portion, and the rising plate portion (2B) is attached to the end face of the sound absorbing and heat insulating material (3) with adhesive. A method for manufacturing architectural forms that are glued together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60283816A JPS62140844A (en) | 1985-12-16 | 1985-12-16 | Manufacture of shape material for building |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60283816A JPS62140844A (en) | 1985-12-16 | 1985-12-16 | Manufacture of shape material for building |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62140844A true JPS62140844A (en) | 1987-06-24 |
| JPH0582819B2 JPH0582819B2 (en) | 1993-11-22 |
Family
ID=17670521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60283816A Granted JPS62140844A (en) | 1985-12-16 | 1985-12-16 | Manufacture of shape material for building |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62140844A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104503248B (en) * | 2014-11-21 | 2019-03-29 | 小米科技有限责任公司 | Task setting method and device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56144632U (en) * | 1980-03-31 | 1981-10-31 | ||
| JPS6078704A (en) * | 1983-10-05 | 1985-05-04 | 凸版印刷株式会社 | Production unit for synthetic building material |
-
1985
- 1985-12-16 JP JP60283816A patent/JPS62140844A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56144632U (en) * | 1980-03-31 | 1981-10-31 | ||
| JPS6078704A (en) * | 1983-10-05 | 1985-05-04 | 凸版印刷株式会社 | Production unit for synthetic building material |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0582819B2 (en) | 1993-11-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2015508467A (en) | Composite corner bead | |
| JPS62140844A (en) | Manufacture of shape material for building | |
| US3817014A (en) | Ceiling panel of bonded fibrous glass with an integrated hanger element | |
| US2022161A (en) | Acoustic tile | |
| KR100224571B1 (en) | Plastic mid-air panel with a finishing and the method thereof | |
| JPS6018917Y2 (en) | striped coated aluminum foil | |
| JPH0225852Y2 (en) | ||
| JPS5810804Y2 (en) | Insulation panel for curtain wall | |
| JPH0619542Y2 (en) | Wood strip cement board | |
| CN205935508U (en) | Metal composite wall panel of quick installation | |
| CN112012416A (en) | Anti-collision assembled wall panel and mounting method thereof | |
| JPS63181846A (en) | Execution of outer heat insulating wall of construction | |
| JPS6347567Y2 (en) | ||
| CN204753869U (en) | Novel thermal -insulated structure of sound insulation for building of buckle and applied buckle | |
| JPS5851317Y2 (en) | architectural board | |
| JPS61130550A (en) | Siding board | |
| JPS6282608U (en) | ||
| AT247574B (en) | Insulating plate | |
| JPH04110811U (en) | channel fiberboard | |
| JPS594154Y2 (en) | Kumiko structure | |
| JPH0752269Y2 (en) | Vertical flat galvanized sheet | |
| JPH0243935Y2 (en) | ||
| JP3817654B2 (en) | Joint treatment tape and finishing method of wall surface using the same | |
| JPS6340574Y2 (en) | ||
| JPH081857Y2 (en) | Rock wool ceiling panel |