【発明の詳細な説明】[Detailed description of the invention]
この発明は、魚にスクアラン(サメ肝油の主成
分であるスクアレンの誘導体で、疎水性の強い脂
肪である)または、スクアレンとアルギン酸ソー
ダのゲルを付着させて、冷却させるブラインに接
触せしめ、凍結させるブライン凍結法に関する。
従来行われているブライン凍結法は、食塩ブラ
イン凍結法で、魚を水洗するだけで何等の前処理
を行わず、冷却したブラインに直接浸漬して凍結
し、凍結後、水洗によつて残存するブラインを除
去し、氷衣を施して貯蔵すると云う凍結法であ
る。ところが、この凍結方法は、魚を洗滌してか
ら冷却した食塩ブラインに直接接触させて、−15
〜−18℃(食塩の共晶点は−21℃)の範囲内で、
選定された温度にて凍結させるのであるから、食
塩が侵透して塩辛味を与えたり、凍結温度が高い
ため、凍結される魚の種類にもよるが、肉食が赤
色を呈しているものは、褪色してベージユ色と化
し、肉組織は破壊されてドリツプが増加するの
で、生食は勿論煮魚としても不適当であるせい
か、缶詰原料として使用されているに過ぎないよ
うである。
食塩ブラインによる凍結は、上記のような訳
で、こゝで登場して来たのが塩化カルシウム・ブ
ラインによる凍結(以下塩カル凍結と云う)であ
る。塩カルは共晶点が−55℃であるから、−40〜
−45℃の温度で凍結作業が可能であることから、
今日のように、極低温による良質の凍結魚が望ま
れる現況では、この凍結法は最も好適であると云
える。然しながら、この塩カル凍結法も塩分が魚
体に侵透して、塩カル特有の苦味のある塩辛味を
与えるから、微量の侵透でも不快感を与えるので
ある。このことは、征生法上1%以内の塩カル含
有量であれば適法で問題ないと云うが、疑問ない
とは云えないであろう。その上、裸の魚が低温の
塩カル液と直接接触して、魚の表層温度と塩カル
液温度との間に、急激な大きな温度差が生ずるた
めか、あるいは相の変化に伴う歪によるのか身割
れと云う損傷を与えて、商品価値を著しく低下さ
せる。また凍結後、魚体表面に残留している塩カ
ル液を、水洗によつて洗滌除去する際、用水温度
と凍結魚の表層温度との間に急激な温度の大差が
生ずると、ここでも、前記の身割れとは別な身割
れ、または、ヒビ割れを起こすこともある。以上
のことは、窒素凍結で、魚を直接液体窒素に浸漬
するときに起る身割と類似している。塩カル凍結
は、長所も多いが、以上のように解決すべき点が
多いので、従来の凍結理論では解決出来ないと思
われるのでこれを早期に解決するのがこの発明の
目的である。
発明者は、長年塩カル凍結の必要性を認め、早
期解決の願望を堅持して、不断の研究を重ねた結
果、次の方法を見出したのである。
この発明の方法は、洗滌した魚に、4〜5%の
アルギン酸ソーダのゲルとスクアランまたはスク
アレンを任意の方法で付着させ、−40〜−45℃の
温度範囲内で一定温度の塩カル・ブラインに浸
漬、接触させて凍結せしめる。凍結貯蔵の操作
は、単に上記の凍結温度を恒温度に維持するだけ
でなく、凍結直後氷衣を施して貯蔵する。この貯
蔵温度は最終凍結温度と同温度とし、温度は上下
変動しないよう恒温度の維持に努める。
次に、この発明の方法によつて得られる効果を
列挙すると次の通りである。
(1) 遠洋漁船上でも陸上でも、最小設備で最大の
生産量が要求されるので、低温の急速凍結によ
る生産力の増加と、これに伴う品質の向上は、
経済効果を増大することになる。
(2) 凍結中、塩カル液の魚体への侵透と身割れを
防止し、かつ魚の肉組織を鮮魚に近い状態に維
持させることは凍結の重要使命である。特にカ
ツオ、マグロに於いては、本来の使途が、生食
(刺身その他)である関係上、赤色肉の色沢の
完全なる保持と滲出液の完全解消は、決定的な
重要性をもつものである。この点は、この発明
の方法によつて、充分充たされるであろうと考
えるものである。
ここで、本発明の方法を、実施例をもつて説明
すると次の通りである。
実施例1 スクアラン利用凍結
(メジマグロ凍結の場合)
試験区用 1尾 各830g
対照区用 1尾 800g
以上2資料魚をよく水洗して水切りを行い、2
資料魚とも頭部と尾部を輪切りに切断除去し、輪
切身の長さ(両輪切り面の距離)各9cm、各の重
量300g、両輪切面は肉が露出している状態な
り。
次に試験区用のものは、4%のアルギン酸ソー
ダのゲルとスクアランを付着させ、また対照区は
前記試験区のような付着作業を行わないで両者を
同一塩カルブラインに浸漬し、5分間隔で撹拌し
つつ、塩カルブラインの温度を−25〜−32℃に保
ち、約2時間で凍結を終つた。凍結後水洗を行つ
た際魚体を検査した所、試験区のものは異状を認
めなかつたが、対照区のものは水洗中体側に沿つ
てヒビ割れしたのが認められた。凍結後1月経
過、取り出して官能検査・分析を行つた結果は次
の表のとおりである。
This invention involves attaching squalane (a highly hydrophobic fat that is a derivative of squalene, which is the main component of shark liver oil) or a gel of squalene and sodium alginate to fish, and then contacting the fish with cooling brine to freeze it. Regarding brine freezing method. The conventional brine freezing method is the salt brine freezing method, in which the fish is simply washed with water without any pretreatment, and the fish is directly immersed in cooled brine and frozen.After freezing, the fish remains after being washed with water. This is a freezing method in which the brine is removed and the food is coated with ice and stored. However, this freezing method involves washing the fish and then placing it in direct contact with a cooled salt brine.
Within the range of -18℃ (the eutectic point of salt is -21℃),
Because it is frozen at a selected temperature, the salt penetrates and gives it a salty taste, and because the freezing temperature is high, the meat of the fish is red, depending on the type of fish being frozen. The fish fades to a beige color, the meat tissue is destroyed, and drips increase, making it unsuitable for both raw eating and boiled fish, which is why it seems to be used only as a raw material for canning. Freezing with salt brine is as described above, and freezing with calcium chloride brine (hereinafter referred to as salt calcium freezing) was introduced here. Since the eutectic point of Cal salt is -55℃, the temperature ranges from -40 to
Since freezing work is possible at a temperature of -45℃,
This freezing method can be said to be the most suitable in the current situation where high-quality frozen fish is desired due to extremely low temperatures. However, this method of freezing salt chloride also allows salt to penetrate into the fish body, giving it the bitter and salty taste characteristic of salt calcination, so even a small amount of penetration can cause discomfort. Although this is said to be legal and no problem if the salt calcium content is within 1% according to the Seisei Law, it cannot be said that there are no doubts. Moreover, this may be due to the direct contact of the naked fish with the low-temperature salt-calcium solution, resulting in a sudden large temperature difference between the surface temperature of the fish and the temperature of the salt-calcium solution, or due to the distortion associated with the phase change. This causes damage called splitting, which significantly reduces the product value. Also, when removing the salt calc solution remaining on the surface of the fish body after freezing, if there is a sudden large temperature difference between the water temperature and the surface temperature of the frozen fish, the above-mentioned problem will occur here as well. It may also cause splitting or cracking that is different from splitting. The above is similar to the splitting that occurs when fish are directly immersed in liquid nitrogen during nitrogen freezing. Salt chloride freezing has many advantages, but as mentioned above, there are many problems that need to be solved, and it seems that the conventional freezing theory cannot solve them, so it is the purpose of this invention to solve these problems as soon as possible. The inventor has recognized the necessity of salt chloride freezing for many years, has maintained his desire for an early solution, and has discovered the following method as a result of constant research. The method of this invention involves attaching 4 to 5% sodium alginate gel and squalane or squalene to washed fish by any method, and adding salt cal brine at a constant temperature within the temperature range of -40 to -45°C. immerse it in water, bring it into contact with it, and freeze it. The frozen storage operation involves not only simply maintaining the above-mentioned freezing temperature at a constant temperature, but also storing the food by applying ice coating immediately after freezing. The storage temperature is the same as the final freezing temperature, and efforts are made to maintain a constant temperature so that the temperature does not fluctuate. Next, the effects obtained by the method of the present invention are listed below. (1) Since maximum production is required with minimal equipment, whether on a deep-sea fishing vessel or on land, increasing productivity through low-temperature quick freezing and improving quality along with this
This will increase the economic effect. (2) During freezing, the important mission of freezing is to prevent salt solution from penetrating the fish body and cracking the fish body, and to maintain the fish's flesh tissue in a state similar to that of fresh fish. Particularly in the case of bonito and tuna, since their original purpose is to be eaten raw (sashimi, etc.), the complete preservation of the color of the red meat and the complete elimination of exudates are of critical importance. be. We believe that this point will be fully satisfied by the method of the present invention. Here, the method of the present invention will be explained using examples as follows. Example 1 Freezing using squalane (in the case of freezing bluefin tuna) For the test area: 1 fish 830g each For the control area: 1 fish 800g The above 2 sample fish were thoroughly washed with water and drained,
The head and tail of the sample fish were cut into rings and removed.The length of each ring (distance between the two rings) was 9 cm, each weighed 300 g, and the meat was exposed on both rings. Next, for the test area, 4% sodium alginate gel and squalane were attached, and for the control area, both were immersed in the same salt carbrine for 5 minutes without the adhesion work as in the test area. While stirring at intervals, the temperature of the salt carbrine was maintained at -25 to -32°C, and freezing was completed in about 2 hours. When the fish bodies were inspected when washed with water after freezing, no abnormalities were observed in the fish in the test group, but cracks were observed along the body side of the fish in the control group during washing. One month after freezing, the samples were taken out and subjected to sensory inspection and analysis.The results are shown in the table below.
【表】
実施例 スクアレン利用凍結例
(メジマグロ凍結の場合)
試験区用 1尾 800g
対照区用 1尾 800g
以上2資料魚を水洗して水切りを行い、両資料
魚とも頭部と尾部を輪切りに切断除去し、輪切身
の重量は各300gとする。
次に、試験区用資料切身1切300gは4%のア
ルギン酸ソーダのゲルとスクアレンを薄目に付着
させ、−30℃の塩カルブライン中に浸漬し、時々
撹拌して凍結した。また対照区用資料は試験区で
行つた付着処理を行わず両資料を同一塩カルブラ
インに浸漬し同時凍結を行つた。凍結後水洗を行
い、氷衣を施して−30℃の貯蔵室内で恒温度貯蔵
をした。一ケ月貯蔵後取り出して官能検査・分析
を行い結果は第二表に示す。[Table] Example: Example of freezing using squalene (for freezing bluefin tuna) For the test area: 1 fish 800g For the control area: 1 fish 800g Wash and drain the above two sample fish, and cut the head and tail of both sample fish into rounds. Cut and remove, and each round fillet weighs 300g. Next, one 300 g sample fillet for the test section was lightly coated with 4% sodium alginate gel and squalene, immersed in salt carbrine at -30°C, stirred occasionally, and frozen. In addition, the materials for the control group were not subjected to the adhesion treatment performed in the test group, but both materials were immersed in the same salt carbrine and frozen at the same time. After freezing, it was washed with water, coated with ice, and stored at a constant temperature in a -30°C storage room. After storage for one month, it was taken out and subjected to sensory inspection and analysis, and the results are shown in Table 2.
【表】【table】
【表】
以上を要約すると、この発明の方法により凍結
したものは、塩カル液の侵透および身割れが認め
られなかつたほか色沢、味、外観共に良好で新鮮
なものと比べて見劣りないものが得られ、経済効
果は極めて大なるものがあつたと信じるものであ
る。[Table] To summarize the above, the products frozen using the method of the present invention showed no penetration of the salt calc solution or cracking of the flesh, and had good color, taste, and appearance, and were comparable to fresh products. We believe that the economic effects were extremely large.