JPS6161709A - Method of cutting pipe material - Google Patents
Method of cutting pipe materialInfo
- Publication number
- JPS6161709A JPS6161709A JP18158384A JP18158384A JPS6161709A JP S6161709 A JPS6161709 A JP S6161709A JP 18158384 A JP18158384 A JP 18158384A JP 18158384 A JP18158384 A JP 18158384A JP S6161709 A JPS6161709 A JP S6161709A
- Authority
- JP
- Japan
- Prior art keywords
- pipe material
- cutting
- pipe
- cut
- solid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
- B23D21/14—Machines or devices for shearing or cutting tubes cutting inside the tube
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野)
本発明は、巻線状のパイプ材を所定の寸法に切断するパ
イプ材の切断方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a pipe material cutting method for cutting a wire-shaped pipe material into predetermined dimensions.
従来、パイプ材の切断方法としては、一般に、刃物によ
って切[伍する方法があり、特に、パイプ材の切1g1
rA所に切込み加工を施し、その後、その切込み溝に沿
ってぜん断加工を施し、切断する方法が評価されていた
。Conventionally, the method of cutting pipe materials generally involves cutting with a knife, and in particular, cutting 1 gram of pipe material
A method of making a cut at the rA location, then shearing along the cut groove, and cutting has been evaluated.
ところが、刃物による切断方法を用いた場合、そのパイ
プ材の切断面に゛ばり″等が発生し、その゛ばり″がパ
イプ材の圧造加工時に金型に付着し、この除去のために
追加加工が必要となり、母的対応が困難となり、材料ロ
スも多くなり、部品コストを必然的に高くする等の欠点
があった。However, when cutting with a knife is used, "burrs" etc. occur on the cut surface of the pipe material, and the "burrs" adhere to the mold during the forging process of the pipe material, and additional processing is required to remove them. , which makes it difficult to take appropriate measures, increases material loss, and inevitably increases component costs.
また、切込み加工後の切断方法を用いた場合においても
、せん断加工の前工程として、切込み加工を施し、せん
断加工時のせん断応力を小さくし、その力を緩和したと
しても、パイプ材が中空孔を有している限り、そのせん
断応力は、パイプ材の切断箇所における円周断面の肉の
みに集中的な荷重をもたらすことになり、その断面箇所
における円周断面の両側面が横方向に移動し、その円周
断面形状に変形をもたらし、そのパイプ材を変形させる
等の欠点があった。In addition, even when using the cutting method after notching, even if the notching is performed as a pre-process of shearing to reduce the shear stress during shearing and alleviate the force, the pipe material will not have hollow holes. As long as the material has However, there were drawbacks such as deformation of the circumferential cross-sectional shape and deformation of the pipe material.
〔問題点を解決するための手段)
パイプ材の内径に対応した外径を有する樹脂+4をパイ
プ材に固着させ、その樹脂材と一体にパイプ材の切断箇
所にせん断加工を施し、そのパイプ材を切断する方法で
ある。[Means for solving the problem] Resin +4 having an outer diameter corresponding to the inner diameter of the pipe material is fixed to the pipe material, and the pipe material is sheared at the cut point together with the resin material. This is a method of cutting.
(作用)
パイプ材に樹脂材を固着させ、そのパイプ材を中実材と
することにより、パイプ材における形状の変形を防止し
、所望の形状を維持し、従来の欠点を除去する。(Function) By fixing a resin material to a pipe material and making the pipe material a solid material, deformation of the shape of the pipe material is prevented, the desired shape is maintained, and the drawbacks of the conventional method are eliminated.
以下実施例を図面に基づいて説明する。 Examples will be described below based on the drawings.
第2図及び第3図において、(1)は、圧造機であり、
巻線状のパイプ材(2)を所定寸法に切断し、そのパイ
プ材(2)の先端部に圧造加工を施し、その先端部を拡
張した中空の部品(3)を製造するように構成されてい
る。In FIGS. 2 and 3, (1) is a heading machine,
The pipe material (2) in the form of a wire is cut into a predetermined size, the tip of the pipe material (2) is subjected to a forging process, and the tip is expanded to produce a hollow part (3). ing.
前記圧造機(1)は、切断装置(6)、突出しピン(7
)及びダイ装置(8)の順に配置されている。前記切断
装置(6)は、タイル(9)とナイフ(10)とからな
っており、パイプ材(2)の先端位置には、ストッパ(
11)が所定位置に配置されている。また、前記突出し
ピン(7)は、切断後のパイプ材(2)における中空孔
(5)を曲進後退自在に移動するように「4成されてい
る。さらに、前記ダイ装置(8)は、上型(12)と下
型(13)とからなっている。The heading machine (1) includes a cutting device (6) and an ejecting pin (7).
) and the die device (8). The cutting device (6) consists of a tile (9) and a knife (10), and a stopper (
11) is placed at a predetermined position. Further, the ejecting pin (7) is formed into a "4" structure so that it can freely move forward and backward through the hollow hole (5) in the pipe material (2) after cutting.Furthermore, the die device (8) , consists of an upper mold (12) and a lower mold (13).
一方、第1図において、切断前のパイプ材(2)におけ
る中空孔(5)には、パイプ材(2)の内径と一致した
外径を有する樹脂材(4)が挿入されており、その樹脂
材(4)は、パイプ材(2)の中空孔(5)に固着する
ように構成されている。On the other hand, in FIG. 1, a resin material (4) having an outer diameter that matches the inner diameter of the pipe material (2) is inserted into a hollow hole (5) in the pipe material (2) before cutting. The resin material (4) is configured to adhere to the hollow hole (5) of the pipe material (2).
上記のように構成した圧造機(1)において、パイプ材
(2)を切断する場合、まず、第1図に示すように、巻
線状のパイプ材(2)に樹脂材(4)を挿入し、その樹
脂材(4)によりパイプ材(2)における中空孔(5)
を充満し、パイプ材(2)を中実状にする。When cutting the pipe material (2) in the heading machine (1) configured as described above, first, as shown in Fig. 1, the resin material (4) is inserted into the wire-shaped pipe material (2). The hollow hole (5) in the pipe material (2) is formed by the resin material (4).
to make the pipe material (2) solid.
次に、第3図(A)に示すように、前記パイプ材(2)
の先端をタイル(9)によりストッパ(11)まで押込
み、そのパイプ材(2)の切断位置を設定し、その後、
パイプ材(2)の切断個所にナイフ(10)を上下に移
動させ、樹脂材(4)と一体にせん断加工を施し、その
パイプ材(2)を切断する。Next, as shown in FIG. 3(A), the pipe material (2)
Push the tip of the pipe (9) to the stopper (11), set the cutting position of the pipe material (2), and then
The knife (10) is moved up and down to the cutting point of the pipe material (2), and the resin material (4) and the resin material (4) are integrally sheared to cut the pipe material (2).
さらに、第3図(B)に示すように、突出しピン(7)
を切断後のパイプ材(2)における中空孔(5)に挿入
し、そのパイプ材(2)における中空孔(5)の樹脂材
(4)を突出し、抜取る。Furthermore, as shown in FIG. 3(B), a protruding pin (7)
is inserted into the hollow hole (5) in the cut pipe material (2), and the resin material (4) in the hollow hole (5) in the pipe material (2) is protruded and extracted.
この樹脂材(4)の抜取り作業完了後、突出しピン(7
)を所定位置に戻す。After completing the removal work of this resin material (4),
) back into place.
しかる後、第3図(C)に示すように、所定寸法に切断
されたパイプ材(2)は、ダイ装置(8)に移送され、
所定の形状に圧造される。Thereafter, as shown in FIG. 3(C), the pipe material (2) cut to a predetermined size is transferred to a die device (8),
It is pressed into a predetermined shape.
〔発明の効果)
以上説明したように、本発明は、パイプ材に樹脂材を挿
入し、そのパイプ材の中空孔に樹脂材を固着させ、パイ
プ材を中実状にし、そのパイプ材にぜん断加工し、パイ
プ材を切断する方法をとっているため、パイプ材の中空
孔には、樹脂材が充満し、パイプ材は、中実材となり、
ぜん断加工時のゼん断応力は、パイプ材の切断箇所にお
ける円周断面の肉に均等な荷重をもたらし、“ばりパ等
の発生を防止することは勿論のこと、その切断箇所にお
ける円周断面形状になんらの変形をもたらすことなく切
断可能となる。[Effects of the Invention] As explained above, the present invention inserts a resin material into a pipe material, fixes the resin material in the hollow hole of the pipe material, makes the pipe material solid, and applies shear stress to the pipe material. Because we use a method of processing and cutting the pipe material, the hollow holes in the pipe material are filled with resin material, and the pipe material becomes a solid material.
The shearing stress during shear processing applies a uniform load to the circumferential cross section of the pipe material at the cut point, which not only prevents the occurrence of burrs, but also reduces the circumference at the cut point. It can be cut without causing any deformation in the cross-sectional shape.
また、パイプ材の内径に対応する樹脂材を中空孔の全長
に亙って固着させ、パイプ材を中実状にしているため、
上記のパイプ材の円周断面上の形状の変形防止だけでな
く、パイプ材の全長に亙る形状の保持ができる。その結
果、製造機になんらの装置を伺加することなく:材料で
あるパイプ材に安価な素材を付加することのみにより、
切断後のパイプ材にも所望の形状がiqられ、より安定
した品質の部品が安価にできる等の効果がある。In addition, a resin material corresponding to the inner diameter of the pipe material is fixed over the entire length of the hollow hole, making the pipe material solid.
Not only can the deformation of the shape on the circumferential cross section of the pipe material as described above be prevented, but also the shape can be maintained over the entire length of the pipe material. As a result, without adding any equipment to the manufacturing machine: just by adding inexpensive materials to the pipe material,
The pipe material after cutting can also be shaped into a desired shape, and parts with more stable quality can be produced at lower cost.
第1図は、本発明の要部断面図、第2図は、本発明の概
要図、第3図は、本発明の工程図である。
(1)圧造機 (2)パイプ材(3)部品
(4)樹脂材
(5)中空孔 (6)切断装置(7)突出しピ
ン (8)ダイ装首(9)タイル (10
)ナイフ(11)ストッパ (12)上型(13
)下型
特許出願人 日東精工株式会社
第3図FIG. 1 is a sectional view of a main part of the present invention, FIG. 2 is a schematic diagram of the present invention, and FIG. 3 is a process diagram of the present invention. (1) Heading machine (2) Pipe material (3) Parts
(4) Resin material (5) Hollow hole (6) Cutting device (7) Ejector pin (8) Die neck (9) Tile (10
) Knife (11) Stopper (12) Upper mold (13
) Lower mold patent applicant Nitto Seiko Co., Ltd. Figure 3
Claims (1)
(4)をパイプ材(2)の中空孔(5)に挿入して固着
させ、その樹脂材(4)と一体にパイプ材(2)の切断
箇所にせん断加工を施し、パイプ材(2)を切断するこ
とを特徴とするパイプ材の切断方法。A resin material (4) having an outer diameter approximately equal to the inner diameter of the pipe material (2) is inserted into the hollow hole (5) of the pipe material (2) and fixed, and the pipe material (4) is integrally attached to the resin material (4). A method for cutting a pipe material, characterized in that the pipe material (2) is cut by applying shearing to the cutting location of 2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18158384A JPS6161709A (en) | 1984-08-29 | 1984-08-29 | Method of cutting pipe material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18158384A JPS6161709A (en) | 1984-08-29 | 1984-08-29 | Method of cutting pipe material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6161709A true JPS6161709A (en) | 1986-03-29 |
Family
ID=16103342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18158384A Pending JPS6161709A (en) | 1984-08-29 | 1984-08-29 | Method of cutting pipe material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6161709A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6311211A (en) * | 1986-03-12 | 1988-01-18 | Murao:Kk | Method and apparatus for cutting off pipe |
-
1984
- 1984-08-29 JP JP18158384A patent/JPS6161709A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6311211A (en) * | 1986-03-12 | 1988-01-18 | Murao:Kk | Method and apparatus for cutting off pipe |
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