JPS615915A - Continuous extrusion of honeycomb molding and continuous extruding die used therefor - Google Patents

Continuous extrusion of honeycomb molding and continuous extruding die used therefor

Info

Publication number
JPS615915A
JPS615915A JP59127151A JP12715184A JPS615915A JP S615915 A JPS615915 A JP S615915A JP 59127151 A JP59127151 A JP 59127151A JP 12715184 A JP12715184 A JP 12715184A JP S615915 A JPS615915 A JP S615915A
Authority
JP
Japan
Prior art keywords
groove
outer periphery
flow rate
pin
outlet side
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP59127151A
Other languages
Japanese (ja)
Other versions
JPH0462250B2 (en
Inventor
Kazumitsu Abe
一允 安倍
Shoichi Tamura
田村 祥一
Toshikatsu Baba
敏勝 馬場
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sakai Chemical Industry Co Ltd
Original Assignee
Sakai Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sakai Chemical Industry Co Ltd filed Critical Sakai Chemical Industry Co Ltd
Priority to JP59127151A priority Critical patent/JPS615915A/en
Priority to DE19853521883 priority patent/DE3521883A1/en
Publication of JPS615915A publication Critical patent/JPS615915A/en
Publication of JPH0462250B2 publication Critical patent/JPH0462250B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26Extrusion dies
    • B28B3/269For multi-channeled structures, e.g. honeycomb structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/11Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels comprising two or more partially or fully enclosed cavities, e.g. honeycomb-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0012Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/60Multitubular or multicompartmented articles, e.g. honeycomb
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/60Multitubular or multicompartmented articles, e.g. honeycomb
    • B29L2031/608Honeycomb structures

Abstract

PURPOSE:To obtain high-grade honeycomb molding extruded at an equal speed in spite of a slit width large or small by extruding molding material composed mainly of ceramics from a mold having flow speed adjusting pins and branch ways. CONSTITUTION:When extruding material is pushed into a die it is extruded from independent holes 13, 20 at the inlet side block 10a to the overlapped holes 16, 19 at the outlet side block 10b. Further, it goes to the internal molding grooves 14 and to the external molding grooves 22 and the honeycomb moldings are extruded continuously from the outlet side. Then, since the total area of the independent holes 13, 20 is made larger than the total area of the molding grooves 14, 22, the moldings are pressed sufficiently and extruded, and when they are extruded from the independent holes 13, 20 to the overlapped holes 16, 19, they are spread from the overlapped holes 16, 19 equally toward the vertical and longitudinal direction, stuck to each other and extended at a nearly uniform flow speed.

Description

【発明の詳細な説明】 …J欠弊 この発明は、セラミックあるいはプラス千ンクを含むセ
ラミックなどよりなるハニカム状成形物の連続押出成形
方法および該方法に使用する連続押出用ダイスに関し、
特に、外周部の外壁の壁厚を内部の内壁の壁厚より大き
く成形する場合に用いる成形方法およびその押出用ダイ
スに関するものである。
Detailed Description of the Invention [Detailed Description of the Invention] ...J Shortcomings This invention relates to a continuous extrusion molding method for a honeycomb-shaped molded product made of ceramic or ceramic containing plastic, and a die for continuous extrusion used in the method.
In particular, the present invention relates to a molding method and an extrusion die used for molding the outer wall of the outer periphery so that the wall thickness is larger than the inner wall thickness of the inner wall.

一般にセラミックおよびプラスチン2を含むセラミック
からなるハニカムは正方形、正六角形、正三角形、円形
、その他所望の形状を有する中空のコアユニットを適当
な隣接関係を持たせて配列してなるものであって、耐熱
性、耐食性が優れ、流体の流れによる圧力損失が小さい
ことがら触媒担体、熱交換器、断熱材、防音材などに使
用されている。
In general, a honeycomb made of ceramic and ceramic containing plastin 2 is formed by arranging hollow core units having a square, regular hexagon, regular triangle, circle, or any other desired shape in an appropriate adjacency relationship. Because it has excellent heat resistance and corrosion resistance, and has low pressure loss due to fluid flow, it is used in catalyst carriers, heat exchangers, heat insulation materials, soundproofing materials, etc.

疋4へ皮板 従来この種のハニカムのうも、そのコアユニットの壁厚
が薄くかつこれらのコアユニットの断面積の小さいもの
の製造法として第9図に示す連続押出法が知られている
。即ち、粘度調節物質を含む可塑性組成材料(はい土)
をピストンで連続的に第9図に示す材料入口側の独立孔
1がら材料出口側の編目状成形溝2に材料が単一化して
モジュールになるのに充分な時間をかけて押し進め、こ
のようにして得られたモジュールを乾燥した後、焼成し
てハニカムを得ている。
4. Skin Plate A continuous extrusion method as shown in FIG. 9 has been known as a method for manufacturing this type of honeycomb cells whose core units have a thin wall thickness and a small cross-sectional area. That is, a plastic composition material containing a viscosity modifier (molten clay)
The material is continuously pushed with a piston from the independent hole 1 on the material inlet side to the mesh forming groove 2 on the material outlet side as shown in Fig. 9 over a period of time sufficient for the material to be unified into a module. After drying the resulting module, it is fired to obtain a honeycomb.

上記押出方法により製造されるハニカム3は第10図に
示すように、通常、外周部の外壁3aを内部の内壁3b
より巾厚として外壁の強度が高くなるようにしている。
As shown in FIG. 10, the honeycomb 3 manufactured by the above extrusion method usually has an outer wall 3a on the outer periphery and an inner wall 3b on the inside.
The width is made thicker to increase the strength of the outer wall.

従って、ハニカム成形溝となる編目状成形溝は、外壁を
成形する外周部の溝中(スリット中)が内壁を成形する
内部の溝巾より大きく設定しているが、材料が粘度調節
物質を含む粘性を有するものであるため、入りノド[1
1の大きな外周部の成形溝とスリット巾の小さい内部の
成形溝を通る材料の流速が異なり、外周部の成形溝の流
速が速くなる。そのため、第11図に示すように内部成
形溝より外周部成形溝から材料が速く押し出され、成形
されるハニカムの外壁の面端が突出した状態となる問題
があった。また、該外壁の表面は艶がなく粗面となる問
題があった。
Therefore, in the mesh forming grooves that become the honeycomb forming grooves, the width of the groove (inside the slit) on the outer periphery forming the outer wall is set larger than the width of the inner groove forming the inner wall, but the material contains a viscosity adjusting substance. Since it has viscosity, the entry throat [1
The flow velocity of the material passing through the forming groove on the outer periphery with a large diameter and the forming groove on the inside with a small slit width is different, and the flow velocity of the material passing through the forming groove on the outer periphery becomes faster. Therefore, as shown in FIG. 11, there is a problem in that the material is extruded faster from the outer peripheral forming grooves than from the internal forming grooves, resulting in the surface end of the outer wall of the honeycomb being formed protruding. Further, there was a problem that the surface of the outer wall was dull and rough.

発明の口吻 この発明は上記した従来の問題を解消せんとするもので
あり、スリット巾の大きな外周部の成形溝を通る材料の
流速とスリット巾の小さな内部の成形溝を通る材料の流
速とを略同一にして、外壁が内壁より巾厚に成形される
ハニカムの面端を同一平面に一致させるようにすると共
に、外周部成形溝より押し出される成形体を案内板に摺
接させることにより外壁表面が平滑になるようにするも
のである。
Proboscis of the Invention This invention aims to solve the above-mentioned conventional problems, and it is possible to reduce the flow velocity of the material passing through the outer forming groove with a large slit width and the flow velocity of the material passing through the internal forming groove with a small slit width. The edges of the honeycomb, in which the outer wall is formed to be wider than the inner wall, are made to coincide with the same plane, and the formed body extruded from the outer peripheral forming groove is brought into sliding contact with the guide plate, so that the outer wall surface This is to make the surface smooth.

λ吸し:!2夷東Lゾ作堆 この発明は一ヒ記した目的を達成するためになされたも
のであり、 押出機によって可塑性組成材料を押出用ダイスの材料入
口側の独立孔から押し進め、該独立孔と連通した材料出
口側の編目状成形溝から押し出し、かつ、上記編目状成
形溝のうち外周部の成形溝のスリット巾を内部の成形溝
より大きくして、編目状成形溝から押し出されて成形さ
れる内壁より外壁を巾厚としたハニカム状成形物の連続
押出成形方法において、 上記スリット巾を犬とした外周部の成形溝は独立孔と連
通する入り口側半側部に少なくとも1個以上の流速調整
ピンを介設して流路な分岐し、この分岐した流路にそれ
ぞれ上記独立孔を連通して、外周部成形溝の入り口側に
材料を分岐して押し進めることによりその流速が速くな
るのを抑え、該外周部成形溝の巾広な出口側半側部の材
料の流速を他の内部の成形溝の巾狭な出口側の材料の流
速と略同一となるように設定すると共に、外周部成形溝
から押し出された材料が外周部成形溝の出口外端縁に設
置した案内板に摺接するようにし、これら成形溝より押
し出された材料により外壁が内壁より巾広でかつ端面が
均一な高さで外壁外面が平滑なハニカム状成形物の連続
押出成形方法を提供せんとするものである。
λ sucking:! 2. This invention has been made to achieve the object mentioned in 1.1 above, and includes an extruder that pushes a plastic composition material through an independent hole on the material inlet side of an extrusion die, and The material is extruded from the mesh-like forming grooves on the communicating material outlet side, and the slit width of the outer peripheral forming grooves among the above-mentioned mesh-like forming grooves is made larger than the inner forming grooves, and the material is extruded from the mesh-like forming grooves and formed. In a continuous extrusion molding method for a honeycomb-shaped molded product in which the outer wall is wider than the inner wall, the forming groove on the outer periphery with the width of the slit described above has at least one flow rate groove on the entrance side half communicating with the independent hole. The flow rate can be increased by interposing an adjustment pin to branch the flow path, and communicating the above-mentioned independent holes with each of the branched flow paths to branch and push the material toward the entrance side of the outer peripheral forming groove. The flow rate of the material on the wide outlet side half of the outer peripheral forming groove is set to be approximately the same as the flow rate of the material on the narrow outlet side of the other internal forming groove. The material extruded from the outer forming groove is made to come into sliding contact with the guide plate installed at the outer edge of the outlet of the outer peripheral forming groove, and the material extruded from these forming grooves makes the outer wall wider than the inner wall and has a uniform end surface. It is an object of the present invention to provide a method for continuous extrusion molding of a honeycomb-shaped molded product having a height and a smooth outer wall surface.

さらに、この発明は材料入口側に互いに独qした軸方向
の独立孔を設けるとともに材料出口側に上記独立孔と連
通ずる編目状成形溝を互いに隔絶した多数の型ピンを設
けて形成した金属ブロックよりなるベイスと、該ベイス
の材料出口側の外周部型ピンと所定の間隙をあけて取り
付ける枠とよりなり、該枠と外周部型ピンとの間に上記
成形溝よりスリット巾の大きい外枠用の外周部成形溝を
構成したハニカム状成形物の連続押出用ダイスにして、 上記ベイスには外周部の型ピンより所定間隔をあけて材
料入口側より材料出口側に向がって型ピンの略中間位置
まで突出する断面略テーパ状の流速調整ピンを突設する
と共に該流速調整ピンの両側部に開[]する独立孔を材
料入口側に設ける一方、該ベイ又の材料出1]側に外嵌
する枠をその内面が−1−記流連W4整ピンと所定間隔
をあけると共に」二記外周部の型ピンの出口側半側部と
所定間隔をあけるように形成し、外周部の型ピンの材料
入口側と流速#I4整ピンとの間に形成される溝と流速
調整ピンと枠との間に形成される溝とを外周部型ピンの
材料出口側と枠との間に形成される溝とに合流し、外壁
用の外周部成形溝をそれぞれ独立孔に連通した分岐流路
と該分岐流路を合流したスリット巾の大きい出口側流路
とより構成し、入りノド11】の小さい内部成形溝の材
料の流速とスリ・ノド巾の大トい外周部成形溝の出口側
の材料の流速とを略同一となるように設定し、かつ、ト
記分岐流路の合計断面積を大きくすると共に、外周部成
形溝の出口外端縁に沿って押し出される材料が摺接する
案内板を設けたことを特徴とするハこカム状成形物の連
続押出用ダイスを提供せんとするものである。
Furthermore, the present invention provides a metal block formed by providing independent holes in the axial direction that are mutually unique on the material inlet side, and providing a large number of mold pins with mesh-shaped molding grooves communicating with the independent holes and separated from each other on the material exit side. and a frame that is attached with a predetermined gap from the outer periphery mold pin on the material outlet side of the base, and between the frame and the outer periphery mold pin, there is a base for the outer frame with a slit width larger than the molding groove. A die for continuous extrusion of a honeycomb-shaped molded product having a molding groove on the outer periphery. A flow rate adjustment pin with a generally tapered cross section that protrudes to an intermediate position is provided, and independent holes that open on both sides of the flow rate adjustment pin are provided on the material inlet side, and on the material outlet 1 side of the bay or The frame to be fitted externally is formed so that its inner surface is spaced at a predetermined distance from the -1-registration link W4 adjustment pin and at a predetermined distance from the exit side half of the mold pin on the outer periphery, and the mold pin on the outer periphery The groove formed between the material inlet side of the mold pin and the flow rate #I4 adjustment pin, the groove formed between the flow rate adjustment pin and the frame, and the groove formed between the material outlet side of the outer peripheral mold pin and the frame. It is composed of a branch channel in which the outer circumferential molding groove for the outer wall is connected to an independent hole, and an outlet channel with a large slit width that merges the branch channel. The flow velocity of the material in the forming groove is set to be approximately the same as the flow velocity of the material on the outlet side of the outer peripheral forming groove with a large slot width, and the total cross-sectional area of the branch flow path is increased. In addition, it is an object of the present invention to provide a die for continuous extrusion of a box-shaped molded product, characterized in that a guide plate is provided along the outer edge of the outlet of the outer peripheral molding groove, on which the material to be extruded comes into sliding contact. .

実施例 以下、この発明を第1図から第4図に示す実施例により
詳細に説明する。
EXAMPLES Hereinafter, this invention will be explained in detail with reference to examples shown in FIGS. 1 to 4.

図中、10は材料入口側ブロック10aと材料出口側ブ
ロック10bとを一体に形成した金属10ンクよりなる
ベイ又、11は一14記ベイス10の材料出1」側ブロ
ック10bに外嵌して固定する金属ブロックよりなる口
字状の枠、】2は該枠】1の出口+111端面に取り付
ける案内板であり、本発明の連続押出用ダイスは上記ベ
イ又10、枠11および案内板12とより構成される。
In the figure, 10 is a bay made of a metal 10 link formed integrally with a material inlet side block 10a and a material outlet side block 10b, and 11 is externally fitted into the material outlet 1'' side block 10b of the 2 is a guide plate attached to the outlet + 111 end face of the fixed metal block, and the die for continuous extrusion of the present invention has the above-mentioned bay or 10, frame 11, and guide plate 12. It consists of

上記ベイ又】()には材料入口側ブロックloaに入口
側端面に開口した材料流れ軸方向の独立孔13を縦方向
および横方向に所定間隔をあけて穿設している。材料出
口側ブロック】Obは、編み目状に隔絶されて配置した
型ピン15と該型ピン15の外周部に所定間隔をあけて
配置した流速調整ピン18とよりなり、これらピン18
、ピン15は材料入口側プロ・7り1()aより突設し
ており、型ピン15は四角柱体で、流速w4整ピン18
は2角柱体(テーパピン)である。L記型ピン15によ
り、成形するハニカムの壁厚に相当するスリット11】
を有する編目状の内部成形溝14を材料流れ軸方向に設
けており、上記成形?j!14の各交点に上記材料入口
側ブロックの独立孔13を連通させている。該成形溝1
4と独立孔13との連通部分には、図示のごとく、型ピ
ン15の入り口側に独立孔】3と同径となるように切り
欠きを設けて重畳孔16を形成しており、該重畳孔16
の出口側先端を円錐状としている。該重畳孔16の深さ
T1はブa2り】Obの厚さの半分以下としている。
In the above-mentioned bay or ](), independent holes 13 are bored in the material inlet side block loa in the direction of the material flow axis and open at the end face on the inlet side at predetermined intervals in the vertical and horizontal directions. [Material outlet side block] Ob consists of mold pins 15 arranged in a mesh-like manner and flow velocity adjusting pins 18 arranged at predetermined intervals on the outer periphery of the mold pins 15.
, the pin 15 protrudes from the material inlet side pro 7 ri 1()a, the mold pin 15 is a square prism, and the flow rate w4 adjustment pin 18
is a diagonal prism (tapered pin). A slit 11 corresponding to the wall thickness of the honeycomb to be formed is formed by an L-shaped pin 15]
A mesh-like internal molding groove 14 having a mesh shape is provided in the material flow axis direction, and the molding groove 14 is j! 14 are communicated with the independent holes 13 of the material inlet side block. The molding groove 1
4 and the independent hole 13, as shown in the figure, a notch is provided on the entrance side of the mold pin 15 so as to have the same diameter as the independent hole 3 to form an overlapping hole 16. hole 16
The tip of the outlet side is conical. The depth T1 of the overlapping hole 16 is less than half the thickness of the hole a2.

また、上記外周部の型ピン15の外周部には、所定間隔
をあけて材料入口側より材料出口側に断面略三角状の上
記流速調整ピン18を突設している。
Further, on the outer periphery of the mold pin 15 on the outer periphery, the flow rate adjusting pins 18 having a substantially triangular cross section are protruded from the material inlet side to the material outlet side at a predetermined interval.

該ピン18の先端鋭角部は型ピン15の略中間位置まで
伸長させており、かつ、該ピン18の外側部基部18a
は軸方向の垂直面とすると共に、型ピン15との交点に
面する内側部基部には独立孔13と同径となる重畳孔1
9を形成するように切り欠き18bを設けている。該重
畳孔19の深さT、は上記重畳孔16より浅くしている
。また、材料入口側ブロック10gには上記外側部基部
18aの外縁線を直径とした独立孔20を設け、該独立
孔20の外側半分力を図中上面に開口するようにしてい
る。
The acute end of the pin 18 extends to approximately the middle position of the mold pin 15, and the outer base 18a of the pin 18
is a vertical plane in the axial direction, and a superimposed hole 1 having the same diameter as the independent hole 13 is provided at the inner base facing the intersection with the mold pin 15.
A cutout 18b is provided to form a cutout 9. The depth T of the overlapping hole 19 is shallower than that of the overlapping hole 16. Further, the material inlet side block 10g is provided with an independent hole 20 having a diameter equal to the outer edge line of the outer portion base 18a, and the outer half of the independent hole 20 is opened to the upper surface in the figure.

上記したベイ又10において、材料入口側ブロック10
aの独立孔13.20は入り口側端面より軸方向に一定
深さ穴加工して形成すると共に、材料出口側のピン15
、ピン18は材料出口側端面より軸方向に一定深さ溝切
加工して形成している。
In the bay or 10 described above, the material inlet side block 10
The independent hole 13.20 of a is formed by drilling a certain depth in the axial direction from the end face on the entrance side, and the pin 15 on the material exit side.
The pin 18 is formed by cutting a groove to a certain depth in the axial direction from the end surface on the material outlet side.

」二記枠11はa字枠状でその内面を図示のごとく、上
側垂直面11aの下端を外方へ傾斜させて傾斜面11b
を形成し、該傾斜面11bの下端を垂直に垂下させて下
側垂直面11cを形成し、該垂直面]1cの下端をさら
に外方へ傾斜させて下端傾斜部lidを形成している。
The frame 11 has an A-shaped frame shape, and its inner surface is formed by slanting the lower end of the upper vertical surface 11a outward and forming an inclined surface 11b.
The lower end of the inclined surface 11b is vertically suspended to form a lower vertical surface 11c, and the lower end of the vertical surface 1c is further inclined outward to form a lower end inclined portion lid.

該枠】1はベイ又10の材料出口側ブロックlObに所
定間隔をあけて外嵌してボルトで固定するようにしてい
る。
The frame 1 is externally fitted onto the material outlet side block lOb of the bay or 10 at a predetermined interval and fixed with bolts.

該枠11の上側垂直面11aは外周部の型ピン】5と所
定間隔をあけて対向すると共に、傾斜面11bは流速調
整ピン18と所定間隔をあけて対向し、かつ、下側垂直
面11cおよび傾斜面lidはピン18の基部18aと
所定間隔をあけて対向し、ハニカムの外周部の外壁を成
形する外周部成形溝22を形成している。該外周部成形
溝22は、型ピン15の材料入口側と流速調整ピン18
との間に形成される溝22aおよび流速調整ピン18と
枠11との間にそれぞれ形成される溝221)と、これ
ら溝22a、22bと合流する外周部型ピン15の出口
側と枠11との間に形成される溝22cとよりなる。上
記分岐溝22a、22bはそれぞれ材料入口側ブロック
10aの独立孔13.2()に連通させている。このよ
うに、外壁用の外周部成形溝22はそれぞれ独立孔13
.20に連通した分岐溝22a、22bよりなる分岐流
路と溝22cの合流路とより構成している。該外周部成
形溝22の出口側溝22cのスリット中WIは上記内部
成形溝14のスリット中W2より約1.5倍程大きく設
定しており、かつ、分岐溝22a、22bのスリZ)巾
W3及び上記スリ7ト〜r2は該成形溝14とほぼ同一
か僅かに小さく設定している。
The upper vertical surface 11a of the frame 11 faces the mold pin 5 on the outer periphery at a predetermined interval, and the inclined surface 11b faces the flow rate adjusting pin 18 at a predetermined interval, and the lower vertical surface 11c The inclined surface lid faces the base portion 18a of the pin 18 at a predetermined distance, and forms an outer circumferential forming groove 22 for forming the outer wall of the outer circumferential portion of the honeycomb. The outer peripheral molding groove 22 is formed between the material inlet side of the mold pin 15 and the flow rate adjusting pin 18.
a groove 22a formed between the flow rate adjusting pin 18 and the frame 11), and a groove 221 formed between the flow rate adjusting pin 18 and the frame 11), and the outlet side of the outer peripheral mold pin 15 that merges with these grooves 22a and 22b and the frame 11. A groove 22c is formed between the grooves 22c. The branch grooves 22a, 22b are respectively communicated with the independent holes 13.2() of the material inlet side block 10a. In this way, each of the outer circumference molding grooves 22 for the outer wall has an independent hole 13.
.. 20 and a confluence path of the groove 22c. The slit width WI of the outlet side groove 22c of the outer peripheral forming groove 22 is set to be about 1.5 times larger than the slit width W2 of the internal forming groove 14, and the width W3 of the slit of the branch grooves 22a and 22b. The slits 7 to r2 are set to be substantially the same as or slightly smaller than the forming groove 14.

上記外周部成形溝22の出口側外端縁に沿って立設する
ように、口字枠状の案内板12を枠11の出口側に取り
付けている。該案内板の板厚は上記スワン)rlJW、
に応して設定され、溝22より押し出される材料の外面
が、内部成形溝14より押し出される材料の速度より遅
れることなく寒内板12に摺接するようにしている。
A guide plate 12 in the shape of a mouth frame is attached to the exit side of the frame 11 so as to stand up along the outer edge of the outer circumference forming groove 22 on the exit side. The thickness of the guide plate is the above SWAN)rlJW,
The outer surface of the material extruded from the groove 22 is set in accordance with the speed of the material extruded from the internal forming groove 14 so that it comes into sliding contact with the cold inner plate 12 without being delayed from the speed of the material extruded from the internal forming groove 14.

次に、上記押出ダイスを用いてハニカム状成形物の連続
成形方法について説明する。
Next, a method for continuously forming a honeycomb-shaped molded product using the extrusion die described above will be described.

上記押出ダイスを押出機本体(図示せず)に装着し、ベ
イス1()の材料入口側ブロック10aの大すロ側に材
料をピストン(図示せず)を押圧する。
The above-mentioned extrusion die is attached to an extruder main body (not shown), and a piston (not shown) is used to press the material against the large diameter side of the material inlet side block 10a of the base 1 ().

該材料としては、主として、所望の耐火特性を与える酸
化物または熱的に分解もしくは反応して酸化物になる化
合物、または該酸化物の混合物と可塑剤と水を加えて混
練することにより作られ1、二の時上記可塑性組成物は
常温または加熱により可塑粘度域に達する。
The material is primarily made by kneading an oxide or a compound that thermally decomposes or reacts to form an oxide, or a mixture of the oxide, a plasticizer and water, which provides the desired fire resistance properties. In cases 1 and 2, the plastic composition reaches a plastic viscosity range at room temperature or by heating.

上記耐火性酸化物混合物としては、水硬性セメントがあ
り、またアルミナ、チタニン、ノルフニア、ムライト、
コージェライトあるいは焼成カリオンなとかある。その
他」1記酸化物以外に触媒物質、あるいはガラス繊維、
鉱物繊維なとの内部補強剤などを加える場合らある。
The refractory oxide mixtures include hydraulic cement, alumina, titanine, norphnia, mullite,
There are cordierite and calcined carrion. "Others" In addition to the oxides listed in item 1, catalytic substances or glass fibers,
In some cases, internal reinforcing agents such as mineral fibers are added.

また、可塑剤としてはベントナイトやその池水膨潤性粘
土の他、たとえば、デンプン、セルロースエーテル、ポ
リビニルアルコールなどが使用される。
In addition to bentonite and its pond water-swellable clay, examples of plasticizers used include starch, cellulose ether, and polyvinyl alcohol.

L記材料を押出用ダイスに押し込むと、材料入口側プロ
、り10aの独立孔13.2oより材料出口側ブロック
10bの重畳孔16.19に押し出され、さらに、内部
成形溝14、外周部成形溝22へ進み、その出口側より
ハニカムの成形物が連続的に押し出される。上記過程に
おいて、独立孔13.20の総断面積を成形溝14.2
2の総断面積より大きくしていることにより、充分圧着
されつつ押し出され、独立孔13.2oより重畳孔16
.1つに押し出された時、重畳孔】6.19を中心とし
て縦方向および横方向に均一・に広がると共に相互に密
着し、はぼ均一な流速で押し進められる。その際、出口
側において内部成形溝14よりスリット巾を大きくした
外周部成形溝22には、独立孔13より重畳孔1(Jを
通って分岐溝22aに、独立孔20より分岐溝221)
にそれぞれ材料が押し進められ、分岐溝22a、22b
より合流してスリ7ト巾の大きい合流溝22cに進めら
れる。このように、スリット巾の小さい分岐流路よりス
リット巾の大きい合流路に材料を押し進めることにより
、スリット巾の小さい分岐流路で材料の流速が遅くなっ
た後に、スリント1」の大きい合流路で流速が速くなり
、出口側においては、池の内部成形溝14の材料速度と
外周部成形溝22の材料の速度が同一となって押し出さ
れる。がっ、外周部成形溝22より押し出される材料は
外面が案内板12に摺接しながら押し出される。
When the material listed in L is pushed into the extrusion die, it is extruded from the independent hole 13.2o of the material inlet side block 10a to the superimposed hole 16.19 of the material outlet side block 10b, and is further extruded through the internal forming groove 14 and the outer periphery forming groove. The honeycomb molded product is continuously extruded from the outlet side of the groove 22. In the above process, the total cross-sectional area of the independent hole 13.20 is reduced to the forming groove 14.2.
By making the total cross-sectional area larger than the total cross-sectional area of 2, it is pushed out while being sufficiently crimped, and the superimposed hole 16 is pushed out from the independent hole 13.2o.
.. When pushed out as one, they spread uniformly in the vertical and horizontal directions centering on the superimposed hole [6.19] and come into close contact with each other, and are pushed forward at a nearly uniform flow velocity. At this time, in the outer circumferential molding groove 22, which has a larger slit width than the internal molding groove 14 on the exit side, the independent hole 13 is replaced by the superimposed hole 1 (through J to the branch groove 22a, and the independent hole 20 to the branch groove 221).
The material is pushed forward into the branch grooves 22a and 22b, respectively.
It merges further and advances to a large merging groove 22c with a width of 7 slots. In this way, by pushing the material from the branch channel with a small slit width to the confluence channel with a larger slit width, after the material flow rate slows down in the branch channel with a small slit width, it is The flow velocity becomes faster, and on the outlet side, the material velocity in the inner forming groove 14 of the pond and the material velocity in the outer peripheral forming groove 22 become the same and are extruded. However, the material extruded from the outer peripheral forming groove 22 is extruded while the outer surface is in sliding contact with the guide plate 12.

上記した方法によりダイスより押し出された材料は第7
図に示すごとく、外壁4oと内壁41との面端が同一高
さで、がっ、外壁40の外表面が平滑面となるものであ
る。
The material extruded from the die by the method described above is
As shown in the figure, the surface edges of the outer wall 4o and the inner wall 41 are at the same height, and the outer surface of the outer wall 40 is a smooth surface.

実験例 硫酸チタニルを加水分解して得た水酸化チタンを500
°Cで焼成して得られる活性酸化チタン2に8とメチル
セルローズ1008の水溶液とセラミック繊#(商品名
ファインフレンクス1300)1008を加え、ニーグ
ーで充分混練して材料(はい土)とした。該材料を」二
記グイスを装着したブランシアー型押8磯に充填し真空
脱気しながら押し出しを行った。その際、ト記グイスの
内部成形溝14のスリット中W2は1.4■、外周部成
形溝22の合流溝22cのスリット中W1は2.011
11+分岐溝22a、22b のスリット中W、1゜4
1に設定している。該ダイスより押し出すと、外周に壁
厚が2.01am、内部に壁厚1.4mmの成形体が外
周部および内部とも同一の速度(1m/ m i n 
)で排出された。この排出された成形体には歪み、欠損
などは全くみちれなりかた。がっ、外壁の外表面は艶が
ある平滑面となっていた。
Experimental example Titanium hydroxide obtained by hydrolyzing titanyl sulfate was
8, an aqueous solution of methyl cellulose 1008, and ceramic fiber # (trade name Fineflex 1300) 1008 were added to activated titanium oxide 2 obtained by firing at °C, and the mixture was thoroughly kneaded with a Ni-Goo to obtain a material (molten clay). The material was filled into a Blancheer embossing machine equipped with a second-grade screw, and extrusion was performed while vacuum degassing was performed. At that time, the W2 in the slit of the internal molding groove 14 of the groove is 1.4 mm, and the W1 in the slit of the merging groove 22c of the outer peripheral molding groove 22 is 2.011.
11 + W in slit of branch grooves 22a, 22b, 1°4
It is set to 1. When extruded from the die, a molded body with a wall thickness of 2.01 am on the outer periphery and a wall thickness of 1.4 mm on the inside is extruded at the same speed (1 m/min) in both the outer periphery and the inside.
) was ejected. The discharged molded body was completely free of distortions, defects, etc. The outer surface of the outer wall was smooth and shiny.

比較例 上記実験例と同じ材料を前記第5図に示す従来のダイス
に充填して成形を行った。
Comparative Example The same material as in the above experimental example was filled into the conventional die shown in FIG. 5 and molded.

その際、ダイスの内部成形溝および外周部成形溝の出口
側のスリット中は従来例と本発明ダイスとを同様に設定
した。
At that time, the slits on the exit side of the internal molding groove and the outer circumferential molding groove of the die were set in the same manner as in the conventional example and the die of the present invention.

従来のダイスの場合、外周部からの材料の排出速度が内
部より速く排出されたため、外壁が突出し、内壁と分断
した状態となり、がっ、従来は案内板がないため、外壁
の表面は艶がなく粗面になっていた。
In the case of conventional dies, the material from the outer periphery was discharged faster than the inside, resulting in the outer wall protruding and being separated from the inner wall. It had a rough surface.

この発明は上記実施例に限定されず、第8図に示すよう
に、流速調整ピン18゛を所定間隔をあけて複数個設け
、外周B成形溝22°の分岐溝22’dを複数個設けて
も良い。(図示ではピン18゛を3個設けて、溝22゛
dを4個設けている。)外周部成形溝22゛の合流溝2
2゛cのスリット中が大きい場合には、分岐溝22゛d
を多数設けると速度の調整が容易となり、内部成形溝1
4と外周部成形溝22゛の出口側の材料速度を容易に同
一にすることが出来る。
The present invention is not limited to the above-mentioned embodiment, but as shown in FIG. It's okay. (In the illustration, three pins 18' are provided and four grooves 22'd are provided.) Merging groove 2 of the outer peripheral molding groove 22'
If the slit of 2゛c is large, the branch groove 22゛d
Providing a large number of grooves makes it easier to adjust the speed.
4 and the material speed on the exit side of the outer peripheral forming groove 22' can be easily made the same.

舛薇 以上の説明より明らかなように、この発明に係るダイス
を用いて連続押出酸形を行うと、材料出口側ブロックの
スリット巾の異なる内部成形溝と外周部成形溝内を押し
進められる材料の出口側速度を同一とすることができ、
よって、成形されるハニカムの先端面を同一平面とする
ことができる。
As is clear from the above explanation, when continuous extrusion is performed using the die according to the present invention, the material that is pushed through the internal forming groove and the outer peripheral forming groove with different slit widths of the material outlet side block. The exit side speed can be made the same,
Therefore, the tip surfaces of the formed honeycomb can be made into the same plane.

かつ、材料を均一に押し進めることが出来るため、低い
圧力で押し出しても、得られるハニカムは裂は等が生じ
ることはなく、従って、押出機も小型のもので済む利点
らある。更に、外周部成形溝から排出される成形体を案
内板に摺接させているため、外壁の表面を光沢のある平
滑面とすることが出来る等の種々の効果を有するもので
ある。
In addition, since the material can be pushed uniformly, even if extruded at low pressure, the resulting honeycomb will not have cracks or the like, so there is an advantage that the extruder can be small. Furthermore, since the molded product discharged from the outer peripheral molding groove is brought into sliding contact with the guide plate, it has various effects such as making the surface of the outer wall a glossy and smooth surface.

尚、本発明におけるダイスは、セラミックからなる可塑
性材料の他、プラスチック等有機可塑性材料、石膏等黒
磯可塑性材料等を押し出し成形する場合にも有効である
The die of the present invention is also effective in extrusion molding not only ceramic plastic materials but also organic plastic materials such as plastics, Kuroiso plastic materials such as gypsum, and the like.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明に係わる押出用ダイスの案内枠を除い
た平面図、82図は第1図の底面図、第3図は第1図の
■−■線断面図、第4図はベイスの斜視図、第5図およ
び第6図は第4図の要部断面斜視図、第7図は本発明の
押し出し成形状態を示す概略図、18図はこの発明の他
の実施例を示す要部断面図、第9図は従来の押出用ダイ
スの断面図、第10図は成形されるハニカムの斜視図、
第11図は従来の押し出し成形状態を示す概略図である
。 10・・・ベイス、  10a・・・材料入口側ブロッ
ク、tob・・・利料入口側ブンロク、11・・・枠、
12・・・案内板、  13.20・・・独立孔、】4
・・・内部成形溝、  】5・・型ピン、16.19・
・重畳孔、  18・・・流速調整ピン、22・・・外
周部成形溝、 22a、22b・・・分岐溝、22c・
・・合流溝、  40・・・外壁、41・・・内壁。 特許出願人  堺化学工業株式会月 代 理 人  青白 葆 はか2名 第4図 第5図 +4 県10区 3a 第11図 手続補正書、自制 御事件の表示 昭和59年特許願第  127151   号2発明の
名称 ハニカム状成形物の連続押出成形方法および該方法に使
用する連続押出用ダイス 3補正をする者 事件との関係 特許出願人 住所 大阪府堺市戎島町5−「1番地 名称 堺化学工業株式会社 4代理人 5補正命令の日付:自発 7、補正の内容 I 明細書中、下記の箇所を訂正します。 白糖5頁第4行目及び第18行目 [外枠用1とあるを、 [外壁用−1と訂正します。 (2)第5頁第9行目から第10行目 [両側部]とあるを、 [側方」と訂正します。 (3)第7頁第8行目 [第9図に示す」の後に、 「金型を用いた]を挿入します。 (4)第15頁第18行目 [及びL記スリットW2−1を削除します。 (5)第15頁第19行目 「14」の後に、 [のスリット中Vt’2Jを挿入します。 (6)第16頁第19行目 1チタニン」とあるを、 [チタニア」と訂正します。 (7)第16頁第20行目から第17頁@1行「カリオ
ン」とあるを、 「カオリン」と訂正します。 (S)第19頁第18行目 「第5図1とあるを、 「第9図」と訂正しま1゜ 11図顔中第3図、第9図及び第11し1を別紙のとお
り訂正します。 111委任状を別紙のとおり補充します。 以ト
Fig. 1 is a plan view of the extrusion die according to the present invention excluding the guide frame, Fig. 82 is a bottom view of Fig. 1, Fig. 3 is a sectional view taken along the line ■-■ of Fig. 1, and Fig. 4 is a base view. , FIG. 5 and FIG. 6 are cross-sectional perspective views of main parts of FIG. 4, FIG. 7 is a schematic diagram showing an extrusion molding state of the present invention, and FIG. 18 is a schematic diagram showing another embodiment of the present invention. 9 is a sectional view of a conventional extrusion die, and FIG. 10 is a perspective view of a honeycomb to be formed.
FIG. 11 is a schematic diagram showing a conventional extrusion molding state. 10...Base, 10a...Material inlet side block, tob...Usage inlet side Bunrok, 11...Frame,
12... Guide plate, 13.20... Independent hole, ]4
...Internal molding groove, ]5...Mold pin, 16.19.
・Overlapping hole, 18...Flow rate adjustment pin, 22...Outer circumference forming groove, 22a, 22b...Branch groove, 22c・
...merging groove, 40...outer wall, 41...inner wall. Patent Applicant Tsukiyoshi Sakai Chemical Industry Co., Ltd. Manager 2 people Figure 4 Figure 5 + 4 Prefecture 10 Ward 3a Figure 11 Procedural amendment, indication of self-control case 1982 Patent Application No. 127151 2 Name of the invention: Continuous extrusion molding method for honeycomb-shaped moldings and continuous extrusion die used in the method 3 Relationship with the case concerning the person who made the amendment Patent applicant address: 5-1 Ebisujima-cho, Sakai City, Osaka Prefecture Name: Sakai Chemical Industries Co., Ltd. 4 Agent 5 Date of amendment order: Voluntary action 7, Contents of amendment I The following parts are corrected in the specification: White sugar 5, page 4, line 4 and line 18 [Replacement of 1 for outer frame] , [For exterior walls -1] (2) On page 5, lines 9 to 10, [both sides] should be corrected to [sides]. (3) After page 7, line 8 [shown in Figure 9], insert “Used a mold”. (4) Page 15, line 18 [and L slit W2-1] (5) After "14" on page 15, line 19, insert Vt'2J in the slit of [. (6) On page 16, line 19, ``1 titanine'' will be corrected to ``titania''. (7) From page 16, line 20 to page 17 @ line 1, the word ``karion'' will be corrected to ``kaolin.'' (S) Page 19, line 18, ``Figure 5 1 has been corrected to ``Figure 9.'' 1゜Figures 3, 9, and 11-1 in Figure 11 have been corrected as shown in the attached sheet. To do. I will supplement the 111 power of attorney as shown in the attached sheet. Below

Claims (4)

【特許請求の範囲】[Claims] (1)押出機によって可塑性組成材料を押出用ダイスの
材料入口側の独立孔から押し進め、該独立孔と連通した
材料出口側の編目状成形溝から押し出し、かつ、上記編
目状成形溝のうち外周部の成形溝のスリット巾を内部の
成形溝より大きくして、編目状成形溝から押し出されて
成形される内壁より外壁を巾厚としたハニカム状成形物
の連続押出成形方法において、 上記スリット巾を大とした外周部の成形溝は独立孔と連
通する入り口側半側部に少なくとも1個以上の流速調整
ピンを介設して流路を分岐し、この分岐した流路にそれ
ぞれ上記独立孔を連通して、外周部成形溝の入り口側に
材料を分岐して押し進めることによりその流速が中央部
より速くなるのを抑え、該外周部成形溝の巾広な出口側
半側部の材料の流速を他の内部の成形溝の巾狭な出口側
の材料の流速と略同一となるように設定し、これら成形
溝より押し出された材料により外壁が内壁より巾広でか
つ内壁と外壁の間に歪のないハニカム状成形物の連続押
出成形方法。
(1) An extruder pushes the plastic composition material through an independent hole on the material inlet side of an extrusion die, extrudes it from a mesh forming groove on the material exit side that communicates with the independent hole, and the outer periphery of the mesh forming groove. In a continuous extrusion molding method for a honeycomb-shaped molded product, the slit width of the forming groove of the part is made larger than the inner forming groove, and the outer wall is wider than the inner wall that is extruded from the mesh-like forming groove. The molded groove on the outer periphery with a large diameter has at least one flow rate adjustment pin interposed in the half side of the entrance side communicating with the independent hole to branch the flow path, and the branched flow path is connected to the independent hole, respectively. By connecting the material to the entrance side of the outer periphery forming groove and pushing it forward, the flow velocity is suppressed from becoming faster than that at the center, and the material in the wide outlet side half of the outer periphery forming groove is The flow velocity is set to be approximately the same as the flow velocity of the material on the narrow outlet side of the other internal forming grooves, and the outer wall is wider than the inner wall due to the material pushed out from these forming grooves, and the space between the inner and outer walls is Continuous extrusion molding method for honeycomb shaped products without distortion.
(2)材料入口側に互いに独立した軸方向の独立孔を設
けるとともに材料出口側に上記独立孔と連通する編目状
成形溝を互いに隔絶した多数の型ピンを設けて形成した
金属ブロックよりなるベイスと、該ベイスの材料出口側
の外周部型ピンと所定の間隙をあけて取り付ける枠とよ
りなり、該枠と外周部型ピンとの間に上記成形溝よりス
リット巾の大きい外壁用の外周部成形溝を構成したハニ
カム状成形物の連続押出用ダイスにして、 上記ベイスには外周部の型ピンより所定間隔をあけて材
料入口側より材料出口側に向かって型ピンの略中間位置
まで突出する断面略テーパ状の流速調整ピンを突設する
と共に該流速調整ピンの側方に開口する独立孔を材料入
口側に設ける一方、該ベイスの材料出口側に外嵌する枠
をその内面が上記流速調整ピンと所定間隔をあけると共
に上記外周部の型ピンの出口側半側部と所定間隔をあけ
るように形成し、外周部の型ピンの材料入口側と流速調
整ピンとの間に形成される溝と流速調整ピンと枠との間
に形成される溝とを外周部型ピンの材料出口側と枠との
間に形成される溝とに合流し、外壁用の外周部成形溝を
それぞれ独立孔に連通した分岐流路と該分岐流路を合流
したスリット巾の大きい出口側流路とより構成し、スリ
ット巾の小さい内部成形溝の材料の流速とスリット巾の
大きい外周部成形溝の出口側の材料の流速とを略同一と
なるように設定したことを特徴とするハニカム状成形物
の連続押出用ダイス。
(2) A base made of a metal block formed by providing independent axial holes on the material inlet side and a large number of mold pins with mesh forming grooves communicating with the independent holes on the material outlet side separated from each other. and a frame attached with a predetermined gap from the outer periphery mold pin on the material outlet side of the base, and between the frame and the outer periphery mold pin there is an outer periphery molding groove for the outer wall with a slit width larger than the above molding groove. A die for continuous extrusion of a honeycomb-shaped molded product, the base having a cross section projecting from the material inlet side to the material outlet side at a predetermined interval from the mold pin on the outer periphery to approximately the middle position of the mold pin. A substantially tapered flow rate adjustment pin is provided protrudingly, and an independent hole that opens to the side of the flow rate adjustment pin is provided on the material inlet side, while a frame that is fitted externally on the material outlet side of the base is provided with an inner surface for adjusting the flow rate. A groove and a flow rate formed between the material inlet side of the mold pin on the outer periphery and the flow rate adjusting pin, which are formed at a predetermined distance from the pin and at a predetermined distance from the exit side half side of the mold pin on the outer periphery. The groove formed between the adjustment pin and the frame merged with the groove formed between the material outlet side of the outer peripheral mold pin and the frame, and the outer peripheral molding groove for the outer wall was communicated with each independent hole. It is composed of a branch flow path and an exit side flow path with a large slit width that joins the branch flow path, and the flow rate of the material in the internal molding groove with the small slit width and the flow rate of the material on the exit side of the outer peripheral molding groove with the large slit width are controlled. A die for continuous extrusion of a honeycomb-shaped molded product, characterized in that the flow velocity is set to be substantially the same as the flow rate.
(3)押出機によって可塑性組成材料を押出用ダイスの
材料入口側の独立孔から押し進め、該独立孔と連通した
材料出口側の編目状成形溝から押し出し、かつ、上記編
目状成形溝のうち外周部の成形溝のスリット巾を内部の
成形溝より大きくして、編目状成形溝から押し出されて
成形される内壁より外壁を巾厚としたハニカム状成形物
の連続押出成形方法において、 上記スリット巾を大とした外周部の成形溝は独立孔と連
通する入り口側半側部に少なくとも1個以上の流速調整
ピンを介設して流路を分岐し、この分岐した流路にそれ
ぞれ上記独立孔を連通して、外周部成形溝の入り口側に
材料を分岐して押し進めることによりその流速が速くな
るのを抑え、該外周部成形溝の巾広な出口側半側部の材
料の流速を他の内部の成形溝の巾狭な出口側の材料の流
速と略同一となるように設定すると共に、外周部成形溝
から押し出された材料が外周部成形溝の出口外端縁に設
置した案内板に摺接するようにし、これら成形溝より押
し出された材料により外壁が内壁より巾広でかつ内壁と
外壁の間に歪のない外壁外面が平滑であるハニカム状成
形物の連続押出成形方法。
(3) The extruder pushes the plastic composition material through the independent hole on the material inlet side of the extrusion die, extrudes it from the mesh-like forming groove on the material outlet side that communicates with the independent hole, and the outer periphery of the above-mentioned mesh-like forming groove. In a continuous extrusion molding method for a honeycomb-shaped molded product, the slit width of the forming groove of the part is made larger than the inner forming groove, and the outer wall is wider than the inner wall that is extruded from the mesh-like forming groove. The molded groove on the outer periphery with a large diameter has at least one flow rate adjustment pin interposed in the half side of the entrance side communicating with the independent hole to branch the flow path, and the branched flow path is connected to the independent hole, respectively. By communicating the material to the entrance side of the outer periphery forming groove and pushing it forward, the flow velocity is suppressed from increasing, and the flow velocity of the material on the wide outlet side half of the outer periphery forming groove is reduced. The flow rate is set to be approximately the same as the flow velocity of the material on the narrow outlet side of the inner forming groove, and the material extruded from the outer forming groove flows through a guide plate installed at the outer edge of the outlet of the outer forming groove. A continuous extrusion molding method for a honeycomb-shaped molded product, in which the outer wall is made wider than the inner wall by the material extruded from the forming grooves, and the outer wall has a smooth outer surface without distortion between the inner wall and the outer wall.
(4)材料入口側に互いに独立した軸方向の独立孔を設
けるとともに材料出口側に上記独立孔と連通する編目状
成形溝を互いに隔絶した多数の型ピンを設けて形成した
金属ブロックよりなるベイスと、該ベイスの材料出口側
の外周部型ピンと所定の間隙をあけて取り付ける枠とよ
りなり、該枠と外周部型ピンとの間に上記成形溝よりス
リット巾の大きい外枠用の外周部成形溝を構成したハニ
カム状成形物の連続押出用ダイスにして、 上記ベイスには外周部の型ピンより所定間隔をあけて材
料入口側より材料出口側に向かって型ピンの略中間位置
まで突出する断面略テーパ状の流速調整ピンを突設する
と共に該流速調整ピンの両側部に開口する独立孔を材料
入口側に設ける一方、該ベイスの材料出口側に外嵌する
枠をその内面が上記流速調整ピンと所定間隔をあけると
共に上記外周部の型ピンの出口側半側部と所定間隔をあ
けるように形成し、外周部の型ピンの材料入口側と流速
調整ピンとの間に形成される溝と流速調整ピンと枠との
間に形成される溝とを外周部型ピンの材料出口側と枠と
の間に形成される溝とに合流し、外枠用の外周部成形溝
をそれぞれ独立孔に連通した分岐流路と該分岐流路を合
流したスリット巾の大きい出口側流路とより構成し、ス
リット巾の小さい内部成形溝の材料の流速とスリット巾
の大きい外周部成形溝の出口側の材料の流速とを略同一
となるように設定し、かつ、上記分岐流路の合計断面積
を大きくすると共に、外周部成形溝の出口外端縁に沿っ
て押し出される材料が摺接する案内板を設けたことを特
徴とするハニカム状成形物の連続押出用ダイス。
(4) A base made of a metal block formed by providing mutually independent axial holes on the material inlet side and a number of mold pins with mesh forming grooves communicating with the independent holes on the material outlet side separated from each other. and a frame that is attached with a predetermined gap from the outer periphery mold pin on the material outlet side of the base, and an outer periphery molding for the outer frame with a slit width larger than the molding groove between the frame and the outer periphery mold pin. A die for continuous extrusion of a honeycomb-shaped molded product having a groove, and the base has a mold pin protruding from the material inlet side to the material outlet side at a predetermined interval from the mold pin on the outer periphery to approximately the middle position of the mold pin. A flow rate adjustment pin with a generally tapered cross section is provided protrudingly, and independent holes that open on both sides of the flow rate adjustment pin are provided on the material inlet side, and a frame that is fitted externally on the material outlet side of the base is provided with an inner surface that allows the flow rate to be adjusted to the above-mentioned flow rate. A groove formed at a predetermined distance from the adjustment pin and at a predetermined distance from the outlet side half side of the mold pin on the outer periphery, and formed between the material inlet side of the mold pin on the outer periphery and the flow rate adjustment pin. The groove formed between the flow rate adjustment pin and the frame merges with the groove formed between the material outlet side of the outer periphery mold pin and the frame, and the outer periphery molding groove for the outer frame is made into an independent hole. It is composed of a communicating branch flow path and an outlet side flow path with a large slit width that joins the branch flow path, and the flow rate of the material in the internal molding groove with the small slit width and the flow rate of the material on the exit side of the outer peripheral molding groove with the large slit width. The flow velocity of the material is set to be approximately the same, the total cross-sectional area of the branch flow path is increased, and a guide plate is provided on which the material extruded along the outer edge of the outlet of the outer peripheral forming groove slides. A die for continuous extrusion of a honeycomb-shaped molded product.
JP59127151A 1984-06-19 1984-06-19 Continuous extrusion of honeycomb molding and continuous extruding die used therefor Granted JPS615915A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP59127151A JPS615915A (en) 1984-06-19 1984-06-19 Continuous extrusion of honeycomb molding and continuous extruding die used therefor
DE19853521883 DE3521883A1 (en) 1984-06-19 1985-06-19 Process for the continuous extrusion and shaping of cellular or honeycomb mouldings and continuous extrusion die for this

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59127151A JPS615915A (en) 1984-06-19 1984-06-19 Continuous extrusion of honeycomb molding and continuous extruding die used therefor

Publications (2)

Publication Number Publication Date
JPS615915A true JPS615915A (en) 1986-01-11
JPH0462250B2 JPH0462250B2 (en) 1992-10-05

Family

ID=14952881

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59127151A Granted JPS615915A (en) 1984-06-19 1984-06-19 Continuous extrusion of honeycomb molding and continuous extruding die used therefor

Country Status (2)

Country Link
JP (1) JPS615915A (en)
DE (1) DE3521883A1 (en)

Cited By (7)

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US5089203A (en) * 1991-02-12 1992-02-18 Corning Incorporated Method and apparatus for forming an outer skin or honeycomb structures
US5219509A (en) * 1990-11-30 1993-06-15 Corning Incorporated Method for forming a uniform skin on a cellular substrate
US5256054A (en) * 1990-11-30 1993-10-26 Corning Incorporated Method and apparatus for forming a uniform skin on a cellular substrate
US5574957A (en) * 1994-02-02 1996-11-12 Corning Incorporated Method of encasing a structure in metal
WO2011158916A1 (en) 2010-06-17 2011-12-22 住友化学株式会社 Extrusion-molding device and method for producing molded body using same
WO2012147935A1 (en) 2011-04-28 2012-11-01 住友化学株式会社 Extrusion molding apparatus and manufacturing method for green honeycomb molded body using same
JP2012530000A (en) * 2009-06-12 2012-11-29 コーニング インコーポレイテッド Extrusion die for forming extrudates with thick and thin walls

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JPH0622806B2 (en) * 1986-08-14 1994-03-30 日本碍子株式会社 Honeycomb molding die and method for manufacturing the same
JPH0541847Y2 (en) * 1987-01-13 1993-10-22
FR2615436A1 (en) * 1987-05-20 1988-11-25 Ceramiques Composites TOOLING EXTRUSION OF ALVEOLAR CERAMICS
JPS63299902A (en) * 1987-05-30 1988-12-07 Ngk Insulators Ltd Mold for extrusion molding and extrusion molding of ceramic honeycomb structural body by using it
US4915612A (en) * 1989-01-26 1990-04-10 Corning Incorporated Extrusion die assembly for forming honeycomb structures having thickened outer skin
DE4428492C2 (en) * 1993-08-13 1999-04-01 Ngk Insulators Ltd Honeycomb structure extrusion device and method for producing honeycomb structure bodies using such an extrusion device
DE19806424A1 (en) * 1998-02-17 1999-08-19 Hdw Isoliertechnik Gmbh Assembly of honeycomb material for transparent heat insulation sheets
JP2002283326A (en) * 2001-03-28 2002-10-03 Ngk Insulators Ltd Apparatus and method for extrusion of honeycomb structure
US7914724B2 (en) * 2005-07-29 2011-03-29 Corning Incorporated Methods for extruding a honeycomb article with a skin surrrounding a central cellular structure
WO2019213569A1 (en) * 2018-05-04 2019-11-07 Corning Incorporated High isostatic strength honeycomb structures and extrusion dies therefor

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JPS56104008A (en) * 1980-01-22 1981-08-19 Nippon Soken Die device for extruding and molding honeycomb structure

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Publication number Priority date Publication date Assignee Title
US3790654A (en) * 1971-11-09 1974-02-05 Corning Glass Works Extrusion method for forming thinwalled honeycomb structures

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56104008A (en) * 1980-01-22 1981-08-19 Nippon Soken Die device for extruding and molding honeycomb structure

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219509A (en) * 1990-11-30 1993-06-15 Corning Incorporated Method for forming a uniform skin on a cellular substrate
US5256054A (en) * 1990-11-30 1993-10-26 Corning Incorporated Method and apparatus for forming a uniform skin on a cellular substrate
US5089203A (en) * 1991-02-12 1992-02-18 Corning Incorporated Method and apparatus for forming an outer skin or honeycomb structures
US5574957A (en) * 1994-02-02 1996-11-12 Corning Incorporated Method of encasing a structure in metal
JP2012530000A (en) * 2009-06-12 2012-11-29 コーニング インコーポレイテッド Extrusion die for forming extrudates with thick and thin walls
WO2011158916A1 (en) 2010-06-17 2011-12-22 住友化学株式会社 Extrusion-molding device and method for producing molded body using same
US9375890B2 (en) 2010-06-17 2016-06-28 Sumitomo Chemical Company, Limited Extrusion-molding device and method for producing molded body using same
WO2012147935A1 (en) 2011-04-28 2012-11-01 住友化学株式会社 Extrusion molding apparatus and manufacturing method for green honeycomb molded body using same
US9095993B2 (en) 2011-04-28 2015-08-04 Sumitomo Chemical Company, Limited Extrusion molding apparatus and manufacturing method for green honeycomb molded body using same

Also Published As

Publication number Publication date
DE3521883C2 (en) 1988-11-24
DE3521883A1 (en) 1985-12-19
JPH0462250B2 (en) 1992-10-05

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