JPS6151967B2 - - Google Patents
Info
- Publication number
- JPS6151967B2 JPS6151967B2 JP13129882A JP13129882A JPS6151967B2 JP S6151967 B2 JPS6151967 B2 JP S6151967B2 JP 13129882 A JP13129882 A JP 13129882A JP 13129882 A JP13129882 A JP 13129882A JP S6151967 B2 JPS6151967 B2 JP S6151967B2
- Authority
- JP
- Japan
- Prior art keywords
- blade
- corner
- shaped
- cutting
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 230000001788 irregular Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、ALC（オートクレーブ養生した軽
量気泡コンクリート）のコーナーパネルの製造方
法に関し、より詳しくはオートクレーブ養生前の
凝固状態の軟かいALCブロツクを断面が異形例
えばＬ型、内Ｒ型、外Ｒ型等のALCコーナーパ
ネル（以下、コーナー版という）の製造方法に関
する。Detailed Description of the Invention (Industrial Application Field) The present invention relates to a method for manufacturing a corner panel of ALC (autoclave-cured lightweight cellular concrete), and more specifically, to a method for manufacturing a corner panel of ALC (autoclave-cured lightweight aerated concrete). The present invention relates to a method for manufacturing ALC corner panels (hereinafter referred to as corner panels) having irregular cross-sections, such as L-shape, inner R-shape, outer R-shape, etc.
（従来の技術及び問題点）
これまでのコーナー版は、ALC製造の最終工
程であるオートクレーブ養生後のブロツクを用
い、Ｌ型のコーナー版については、円芯１コを使
つて形状加工を行い、断面が外Ｒ型のコーナー版
と内Ｒコーナー版についてはグルーバー式刃を使
つて形状加工を行なつている。しかし、ALC製
品も養生後になると可成り固くなり切断或いは切
削するのには硬度な刃物（ダイヤモンド又はレジ
ノイド等の）が必要になるのと同時にその動力費
も含めて多大な費用が発生する。(Conventional technology and problems) Conventional corner plates use blocks that have been cured in an autoclave, which is the final process of ALC manufacturing, and L-shaped corner plates are shaped using one circular core. Corner plates with outer R-shaped cross sections and inner R corner plates are shaped using a groover type blade. However, ALC products also become quite hard after curing, and a hard knife (diamond or resinoid, etc.) is required to cut or cut them, and at the same time, a large amount of cost is incurred, including the power cost.
（問題点を解決するための手段）
本発明は、上記の如き状況にあるコーナー版の
製造方法に関し種々検討を行つた結果、ALCの
製造における最終工程であるオートクレーブ養生
を行う前の凝固状態のブロツクを用い、切取りと
切断を実施し、その後養生を行うことにより上記
問題のないコーナー版を製造できることを見出
し、本発明を完成した。(Means for Solving the Problems) As a result of various studies regarding the method of manufacturing corner plates in the above-mentioned situation, the present invention was developed based on the results of various studies on the method of manufacturing corner plates in the above-mentioned situation. The present invention was completed based on the discovery that a corner plate free from the above problems can be manufactured by cutting and cutting the block and then curing it.
即ち、本発明はオートクレーブ養生前の凝固状
態のALCブロツクを、切取りと切断により断面
異形かつ柱状に加工を行うALCコーナーパネル
を製造する方法である。 That is, the present invention is a method for manufacturing an ALC corner panel in which an ALC block in a solidified state before being cured in an autoclave is processed into a columnar shape with an irregular cross section by cutting and cutting.
本発明においては、オートクレーブ養生前のブ
ロツクを表面平滑に精度よく切取り加工するに
は、ピアノ線よりも帯状のナイフ刃が好ましく、
また、該ブロツクから同時に連続する二個のコー
ナーパネルを製造する如く、切取り加工を行う
と、左右の力のバランスがとれる為か、なお一層
加工精度がよくなる。その後、例えばピアノ線で
切断することにより個々のコーナーパネルに製造
できる。刃型を数本の支柱で保持し平鉄板に一体
化された複数個の刃型を用いると複数個のコーナ
ーパネルが一度に加工出来る。 In the present invention, a belt-shaped knife blade is preferable to piano wire in order to precisely cut the block before autoclave curing to give a smooth surface.
Furthermore, if the block is cut out to produce two continuous corner panels at the same time, the processing accuracy will be further improved, probably because the left and right forces are balanced. Individual corner panels can then be manufactured, for example by cutting with piano wire. By holding the blade molds with several supports and using multiple blade molds integrated into a flat iron plate, multiple corner panels can be processed at once.
以下、図面により本発明の一実施態様を説明す
る。 Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
第１図は、本発明に用いる装置の要部斜視図、
第２図１，２及び３は第１図の装置により製造さ
れたブロツクの断面形状及び本発明に用いられる
刃型の形状説明図である。第１図において、１は
ポール、２は平鉄板、３は刃型（内Ｒ型コーナー
版製造用刃型）、４はレール、５はベツド、６は
素材ブロツク、７はピアノ線を示し、該装置は刃
型３が平鉄板２に熔接等により取付けられ、刃型
３が取り付けられた平鉄板２は、その両端がポー
ル１，１′に取換え可能に固定され（例えばボル
トによる固定）、さらに、ポール１，１′はレール
４上に載置された構造となつている。 FIG. 1 is a perspective view of the main parts of the device used in the present invention;
2. FIGS. 1, 2 and 3 are explanatory diagrams of the cross-sectional shape of the block manufactured by the apparatus shown in FIG. 1 and the shape of the blade used in the present invention. In Fig. 1, 1 is a pole, 2 is a flat iron plate, 3 is a blade mold (a blade mold for manufacturing inner R-shaped corner plates), 4 is a rail, 5 is a bed, 6 is a material block, and 7 is a piano wire. In this device, a blade mold 3 is attached to a flat iron plate 2 by welding or the like, and both ends of the flat iron plate 2 to which the blade mold 3 is attached are replaceably fixed to poles 1 and 1' (for example, fixed with bolts). Furthermore, the poles 1 and 1' are placed on a rail 4.
この装置を用いたコーナー版の製造方法は、ベ
ツド５上に乗せてあるブロツク６の上面を刃型３
で切取り、つヾいて、ベツト５の要所に設けてあ
る溝部５Ａに配したピアノ線７を摺動させてブロ
ツク６の切断部F1を切断して第２図２に示す如
き断面形状を有したブロツク６Ｂに加工する。そ
の後、第２図２の切断部F2をピアノ線等により
切断して断面形状が内Ｒ型でかつ柱状のコーナー
版２個を同時に製造する。 The method for manufacturing a corner plate using this device is to cut the upper surface of the block 6 placed on the bed 5 into the blade 3.
Then, slide the piano wire 7 placed in the grooves 5A provided at key points of the bed 5 to cut the cut portion F1 of the block 6 to obtain a cross-sectional shape as shown in FIG. Process it into block 6B. Thereafter, the cut portion F2 shown in FIG. 2 is cut using a piano wire or the like to simultaneously manufacture two corner plates each having an inner R-shaped cross section and a columnar shape.
なお、上記第１図においては刃型として第２図
２に示したものを用いた場合の説明をしたが、第
２図１または３に示す刃型を用いてもよい。ま
た、ブロツク６の切断部F1とF2の切断をF1の切
断と同時に実施して２個以上のコーナー版を同時
に製造してもよく、さらに切取りによる断面形状
形成以前にブロツク６の切断部F1及びF2の切断
を行い、その後断面形状形成を実施する方法によ
ることも可能である。 Although the blade mold shown in FIG. 2 is used as the blade mold in FIG. 1, the blade mold shown in FIG. 2 1 or 3 may also be used. Furthermore, two or more corner plates may be manufactured at the same time by cutting the cut portions F 1 and F 2 of block 6 at the same time as cutting F 1 . Furthermore, cutting of block 6 may be performed at the same time as cutting F 1 to produce two or more corner plates at the same time. It is also possible to use a method of cutting the portions F 1 and F 2 and then forming the cross-sectional shape.
さらに、刃型部３の詳細は、Ｌ型コーナー版用
の刃型は第２図１のブロツク６Ａ上部のＬ型形状
部に合せて帯鉄板をＬ型刃３Ａに加工して切断刃
先は刃物のように研ぎ刃型による切削抵抗を出来
るだけ小さくすると同時に切削抵抗によつて刃型
の曲りを防止するために刃を支える支柱Ｄを数本
取り付けて保持する。その取り付けは熔接によつ
て行う。以下、内Ｒ型コーナー版の刃型は第２図
２のブロツク６Ｂ上部の内Ｒ型形状部に合せて帯
鉄板でＲ型刃３Ｂに加工して切断刃先はＲ型に沿
つて刃物のように研ぎ、以降はＬ型コーナー版に
準じる。外Ｒ型コーナー版の刃型は第２図３のブ
ロツク６Ｃ上部の外Ｒ型形状部に合せて帯鉄板で
Ｒ型刃３Ｃに加工して切断刃先はＲ型に沿つて刃
物のように研ぎ以降はＬ型コーナー版及び内Ｒ型
コーナー版に準じる。 Furthermore, the details of the blade part 3 are as follows: The blade shape for the L-shaped corner plate is made by processing a band iron plate into an L-shaped blade 3A in accordance with the L-shaped part on the upper part of the block 6A in FIG. In order to reduce the cutting resistance caused by the sharpened blade mold as much as possible and at the same time to prevent the blade mold from bending due to the cutting resistance, several supports D supporting the blade are attached and held. Its attachment is done by welding. Hereinafter, the blade shape of the inner R-shaped corner plate is machined into an R-shaped blade 3B using a band iron plate to match the inner R-shaped part on the upper part of block 6B in Fig. 2, and the cutting edge is shaped like a cutter along the R shape. Afterwards, follow the instructions for the L-shaped corner version. The blade shape of the outer R-shaped corner plate is machined into an R-shaped blade 3C using a band iron plate to match the outer R-shaped part on the top of block 6C in Figure 2 3, and the cutting edge is sharpened like a knife along the R shape. The following applies to the L-shaped corner version and the inner R-shaped corner version.
（発明の効果）
このように本発明方法によれば養生後の固くな
つた製品を切削するための硬度な刃物（ダイヤモ
ンド、レジノイド等の）を使うことによるその動
力費を含めて多大な費用が削減出来るようになつ
た。また、同時に２個以上のコーナー版が製造で
きる方法である。(Effects of the Invention) As described above, the method of the present invention saves a lot of money, including the power cost of using a hard cutting tool (made of diamond, resinoid, etc.) to cut a product that has become hard after curing. Now we can reduce it. Furthermore, this method allows the production of two or more corner plates at the same time.
第１図は本発明に用いる装置の要部斜視図、第
２図１，２および３は第１図に示す装置により製
造されたブロツクの断面形状及び本発明で用いる
刃型の形状説明図である。
１……ポール、２……刃型を取付ける平鉄板、
３……刃型、４……レール、５……ベツド、５Ａ
……溝部、６……切取り及び切断しようとするブ
ロツク、７……ピアノ線、６Ａ……Ｌ型コーナー
版、６Ｂ……内Ｒ型コーナー版、６Ｃ……外Ｒ型
コーナー版、３Ａ……Ｌ型コーナー版用刃型、３
Ｂ……内Ｒ型コーナー版用刃型、３Ｃ……外Ｒ型
コーナー版用刃型、Ｄ……各刃型の支柱、Ｅ……
切取り部、F1，F2……切断部。
Fig. 1 is a perspective view of the main parts of the apparatus used in the present invention, and Figs. 2 1, 2, and 3 are explanatory diagrams of the cross-sectional shape of the block manufactured by the apparatus shown in Fig. 1 and the shape of the blade used in the present invention. be. 1...Pole, 2...Flat iron plate for attaching the blade type,
3...Blade type, 4...Rail, 5...Bed, 5A
...Groove portion, 6...Block to be cut or cut, 7...Piano wire, 6A...L-shaped corner version, 6B...Inner R-shaped corner version, 6C...Outer R-shaped corner version, 3A... Blade type for L-shaped corner plate, 3
B...Blade type for inner R type corner plate, 3C...Blade type for outer R type corner plate, D... Support for each blade type, E...
Cutting portion, F 1 , F 2 ... Cutting portion.
Claims (1)
ロツクを切取りと切断により断面異形かつ柱状に
加工を行なうALCコーナーパネルの製造方法。1. A method for manufacturing ALC corner panels in which a solidified ALC block before autoclave curing is cut and cut into a columnar shape with an irregular cross section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13129882A JPS5922708A (en) | 1982-07-29 | 1982-07-29 | Manufacture of alc corner panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13129882A JPS5922708A (en) | 1982-07-29 | 1982-07-29 | Manufacture of alc corner panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5922708A JPS5922708A (en) | 1984-02-06 |
| JPS6151967B2 true JPS6151967B2 (en) | 1986-11-11 |
Family
ID=15054692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13129882A Granted JPS5922708A (en) | 1982-07-29 | 1982-07-29 | Manufacture of alc corner panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5922708A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0435336Y2 (en) * | 1986-06-12 | 1992-08-21 |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62157205U (en) * | 1986-03-28 | 1987-10-06 | ||
| JPS6392412A (en) * | 1987-08-21 | 1988-04-22 | 旭化成株式会社 | Manufacture of alc corner panel |
-
1982
- 1982-07-29 JP JP13129882A patent/JPS5922708A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0435336Y2 (en) * | 1986-06-12 | 1992-08-21 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5922708A (en) | 1984-02-06 |
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