JPS6151330A - Method of assembling pressure-resistant vessel made of paper - Google Patents

Method of assembling pressure-resistant vessel made of paper

Info

Publication number
JPS6151330A
JPS6151330A JP59173199A JP17319984A JPS6151330A JP S6151330 A JPS6151330 A JP S6151330A JP 59173199 A JP59173199 A JP 59173199A JP 17319984 A JP17319984 A JP 17319984A JP S6151330 A JPS6151330 A JP S6151330A
Authority
JP
Japan
Prior art keywords
pressure
welding
paper
body material
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP59173199A
Other languages
Japanese (ja)
Inventor
正己 小坂
田代 比佐夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP59173199A priority Critical patent/JPS6151330A/en
Publication of JPS6151330A publication Critical patent/JPS6151330A/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 く産業上の利用分野〉 開示技術は、ビール、サイダー等の炭酸飲料の胴材の組
立技術分野に属する。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The disclosed technology belongs to the technical field of assembling body materials for carbonated beverages such as beer and cider.

而して、この発明は、該ビールやサイダー等の炭酸飲料
を収納する耐圧容器の胴材に対する蓋材のスカート部の
接合を行うに際し、該胴材の端部において、外側から超
音波を照射して溶着接合するようにした工程を有する組
立方法に関する発明であり、特に、該超音波照射を行う
に際して該胴材の端部接合部の端面、或は、該側面乃至
はその両面に対して所定金属材料等の伝播材を当接さセ
て該接合部から超音波の圧力波を逃がすようにして蓋材
の端部やショルダ一部、乃至、胴材の端部の破損を防止
するようにした紙製耐圧容器の組立方法に係る発明であ
る。
Therefore, when joining the skirt portion of the lid material to the body material of a pressure-resistant container for storing carbonated drinks such as beer and cider, the present invention irradiates ultrasonic waves from the outside at the end of the body material. The invention relates to an assembly method having a step of welding and joining the body material, and in particular, when performing the ultrasonic irradiation, the end face of the end joint part of the body material, or the side face or both sides thereof. A propagation material such as a specified metal material is brought into contact with the joint so that the ultrasonic pressure wave is released from the joint to prevent damage to the end of the lid material, a part of the shoulder, or the end of the body material. This invention relates to a method for assembling a pressure-resistant paper container.

〈従来技術〉 周知の如く、ビール、サイダー等の炭酸飲料の収納容器
は炭酸ガスの内圧が作用するために該炭酸ガスの透過が
生じ易く、したがって、実用化可能であるためには耐圧
性やガスバリヤ−性を備えるようにせねばならず、その
ため、従来より基本的にこれらの条件を有し、更に価格
的に充分に見合うガラス瓶が広く用いられてきたが、一
方において、使用済みの空き瓶を回収し反復使用出来る
ことにより経済的、省資源的なメリットはあるものの、
他方において重量が大であり、余分な運搬コストがかか
る不利点があり、そのうえ、夏季の高温下に曝されてス
トックされるような場合には取り扱いが悪いと、不測に
して破裂する等の事故の虞がある不具合があり、更には
、鳥類なリサイクル使用による空き瓶の洗浄や検版、及
び、洗浄排水の処理等という副次的工程が必要で作業が
極めて煩瑣であり、それに要する施設も複雑化されてお
り、経済的にも必らずしも優良な容器とはいえなかった
<Prior Art> As is well known, containers for storing carbonated drinks such as beer and cider are susceptible to permeation of carbon dioxide gas due to the internal pressure of carbon dioxide gas. Glass bottles must have gas barrier properties, and for this reason, glass bottles that basically meet these requirements and are reasonably priced have been widely used. Although there are economic and resource saving benefits by being able to collect and use repeatedly,
On the other hand, it has the disadvantage of being heavy and requiring extra transportation costs, and on top of that, when it is exposed to high temperatures in the summer and stored, improper handling can lead to accidents such as unexpected bursting. Furthermore, the work is extremely complicated as it requires secondary processes such as cleaning and inspection of empty bottles due to the use of recycled materials, and treatment of cleaning wastewater, and the facilities required for this are extremely complicated. It was complicated and could not necessarily be said to be an economically superior container.

そこで、最近では炭酸飲料を取り扱う流通分野ではガラ
ス瓶についても軽量ガラス瓶にプラスチック製のシュリ
ンクラベルを巻回し、破裂危険性を低下させ、使い捨て
容器にして使用される技術も開発されてきているが、該
種使い捨て軽量ガラス瓶は使用済み後微粉砕し、再度ガ
ラス製品に有効リサイクルさせ、経済的にも見合うよう
にすることを眼目として利用されてはいるが、新たな回
収システムの確立に幾多の困難性がある難点があり、使
用済み軽量瓶が道路や公園行楽地に散在しているという
好ましくない実態となっており、極めて危険性が高いこ
とからも時代的社会問題としてクローズアップされつつ
ある。
Therefore, recently, in the distribution field that handles carbonated drinks, technology has been developed for glass bottles as well, such as wrapping plastic shrink labels around lightweight glass bottles to reduce the risk of bursting and making them into disposable containers. Disposable lightweight glass bottles are being used with the aim of making them economically viable by pulverizing them after use and effectively recycling them into glass products, but there are many difficulties in establishing a new collection system. However, there are certain drawbacks, such as the undesirable situation where used lightweight bottles are scattered on roads and in parks and recreational areas, and as they are extremely dangerous, they are attracting attention as a social issue of the times.

而して、これに代替して登場した、所謂アルミ罐に代表
される金属罐は容器としては比較的に製造が容易である
うえに、軽量で耐圧性、及び、ガス透過防止の所謂ガス
バリヤ−性等の物性が極めて優れ、コスト的にも量産に
よる低価と使い勝手による需要の見透しに安定性があっ
て大量流通の可能性を有しているものであるがために近
時自動販売機を中心に広く販売されるようになってきて
いるが、上記ガラス瓶同様に近時空き罐公害の問題が無
視出来なくなり、一部では自治体指導による業界等のデ
ポジット制の導入等で回収再資源化の方向に移行しては
いるものの、全体としては未解決の状態で手をこまねく
有様となって野放しとなっているのが現状である。
Metal cans, such as so-called aluminum cans, which have appeared as an alternative to this, are not only relatively easy to manufacture as containers, but are also lightweight, pressure-resistant, and have a so-called gas barrier that prevents gas permeation. It has extremely excellent physical properties such as elasticity, low cost due to mass production, stable demand forecast due to ease of use, and has the potential for mass distribution, so it has recently been sold automatically. However, as with the glass bottles mentioned above, the problem of empty can pollution has recently become impossible to ignore, and in some cases, the industry has introduced a deposit system under the guidance of local governments to collect and recycle resources. Although there has been a shift towards a more comprehensive approach, the current situation is that the situation as a whole remains unresolved and left unchecked.

加うるに、アルミ罐については原材料のアルミニウムの
国内資源が皆無であって、海外からの輸入に全て依存し
ている不具合があり、更に精練に要する電力が著しく大
で、相対的に電力コストが高い我が国に於てはかかる高
価な材料を使い捨ての態様で使用することは時代的にマ
ツチしないものであり、早晩批判の対象となるものであ
る。
In addition, there are no domestic resources for aluminum, the raw material for aluminum cans, and the problem is that they are completely dependent on imports from overseas.Furthermore, the electricity required for scouring is extremely large, making the electricity cost relatively low. In Japan, where prices are high, using such expensive materials in a disposable manner is not appropriate to the times and will sooner or later become the subject of criticism.

ここで近時新たに登場した通称PE’Tボトルのポリエ
ステル容器は使用に際しての軽量性、安全性、廃棄に際
しての可燃性、流通部門での容器のデザインの自由性、
意匠性の良さ等の点で優れていることから注目されては
いるが、上記金属罐と同様に使用済み後の大量廃棄によ
る環境汚染、或は、一般の焼却場での壊砕のし難さ、嵩
高さ等からくる取扱いの悪さ等の点から焼却作業に直ち
には馴染まないという難点があり、実際的には大量、広
域採用に踏切れない不具合がある。
Polyester containers, commonly known as PE'T bottles, that have recently appeared here are lightweight and safe when used, are flammable when disposed of, and offer flexibility in container design in the distribution department.
Although it is attracting attention due to its excellent design, like the metal cans mentioned above, it causes environmental pollution due to mass disposal after use, or is difficult to crush in general incinerators. However, it has the disadvantage that it cannot be easily adapted to incineration work due to its bulkiness and difficulty in handling, and in practical terms, it has problems that make it difficult to adopt it in large quantities and over a wide area.

現に、行政当局の指導と関連業界の自主規制で一部の用
途を除いては11以下の容器は販売しないようにされて
いる条件付であるのが実情であり、実効上は思わしくな
い。
In fact, under the guidance of administrative authorities and self-regulation by related industries, there is a condition that prohibits the sale of containers with sizes under 11, except for certain uses, which does not seem to be effective.

ところで、−膜素材としての紙は資源的には登富で、関
連技術のポテンシャルは歴史的にも高く、軽量、且つ、
安価であり、そのうえ使用済廃棄後の焼却も極めて行い
易く、圧潰性に優れ、取扱い上作業性も良く、排ガス処
理もほとんど不要であり、処理によっては故紙として再
利用することも可能で、古くからそのリサイクルシステ
ムが確立されている。
By the way, paper as a membrane material is a rare resource, and the potential of related technology is historically high, lightweight, and
It is inexpensive, it is extremely easy to incinerate after use, it has excellent crushability, it is easy to handle, it requires almost no exhaust gas treatment, and depending on the treatment, it can be reused as waste paper. A recycling system has been established since then.

又、優れた文教政策の拡充、情報、印刷、事務等の産業
の飛躍的隆盛という背景に支えられての紙処理技術は高
度に発達しており、更に、潜在的な開発、研究の蓄積量
は極めて大であるという恵まれた条件を有している。
In addition, paper processing technology is highly developed, supported by the expansion of excellent educational policies and the dramatic rise of industries such as information, printing, and office work, and furthermore, there is a large amount of potential development and research accumulated. has the favorable condition of being extremely large.

したがって1、牛乳容器等の静圧容器の分野においては
早くから代替容器として一目され、基本的条件としての
防水性、シール性等は開発の初期において技術的に解決
され、周知の如く、実用化されて広く利用されるに至っ
ている。
Therefore, 1. In the field of static pressure containers such as milk containers, they were seen as an alternative container from an early stage, and the basic conditions such as waterproofness and sealability were technically solved in the early stages of development, and as is well known, they were not put into practical use. It has come to be widely used.

そのため、大勢としてはビール、サイダー等の炭酸飲料
の耐圧容器の分野においても紙製容器への転換が強く要
望されてきた。
Therefore, there has been a strong demand for a switch to paper containers even in the field of pressure-resistant containers for carbonated beverages such as beer and cider.

そして、常圧に近い飲料を収納する紙製容器については
紙材処理技術に優れている一部印刷関係で近時実用開発
が公知技術とされて公表されてはいる。
Regarding paper containers for storing beverages at near normal pressure, recent practical developments have been published as publicly known techniques in some areas related to printing, which are excellent in paper material processing technology.

きりながら、炭酸含有飲料に対する耐圧容器の紙製化の
開発が遅れている理由は、経済的問題もさることながら
、特に、その耐圧容器としての三次元曲面を有する構造
上、多くの克服すべき技術的障害が潜在しているためで
あり、例えば、その一つにビールやザイダー等の炭酸含
有飲料の耐圧容器に要求される耐圧仕様の設計条件がか
なり高く、因に、詳示すれば、ビール容器は常温で2〜
2.5Kg/Cll12ゲージ圧、50℃で4〜5Ka
/cm2ゲージ圧、そして、サイグー類の、容器は常温
で3〜3.5K (] / cm2ゲージ圧、50℃で
は6−7Kg/cm2ゲージ圧の内圧を有するものであ
り、そのため、その二つには耐圧性を持たせるべく形状
を円形曲面部を有するようにして内圧に対粗することが
必要であるが、ガラスやアルミニウム、成約に平板状が
一般的であるため、このような立体的三次元形状に加工
する点では極めて不利な条件を有している。
However, the reason why the development of paper-made pressure-resistant containers for carbonated beverages has been delayed is not only due to economic issues, but also because of the three-dimensionally curved structure of the pressure-resistant containers, which requires many challenges to be overcome. This is because there are latent technical obstacles; for example, the design conditions for pressure-resistant specifications required for pressure-resistant containers for carbonated beverages such as beer and Zyder are quite high; Beer containers at room temperature 2~
2.5Kg/Cl12 gauge pressure, 4-5Ka at 50℃
/cm2 gauge pressure, and the container of Saigu has an internal pressure of 3 to 3.5 K (] / cm2 gauge pressure at room temperature, and 6-7 Kg/cm2 gauge pressure at 50°C, therefore, the two In order to have pressure resistance, it is necessary to make the shape have a circular curved part to make it rough against internal pressure, but since flat plate shapes are common for glass and aluminum, It has extremely disadvantageous conditions in terms of processing into three-dimensional shapes.

又、その三つには平板状の紙材は折曲げ等の加工性が悪
く、立体容器としての基本的簡易構造を成す胴材と蓋材
の接合を金属罐のように巻ぎ締めによってシールするこ
とが極めて難しく、四つには素材としての紙自体が材質
的に耐圧性やガスバリヤ−性に劣り、この点の加工に酸
素、炭酸ガス等のバリヤー性に優れるフィルムをラミネ
ー1〜等して使用しなければならず、更には、上)ホの
如く、円形曲面を有する形状にした蓋材と胴材との接合
に際しての接合溶着性と充分な接合強度を確保すること
も要求され、ラミネートフィルムの材料選択に著しく制
約が伴う等の点がある。
In addition, flat paper materials have poor workability such as bending, and the joint between the body material and lid material, which forms the basic simple structure of a three-dimensional container, is sealed by wrapping it like a metal can. It is extremely difficult to do so, and the fourth reason is that the paper itself has poor pressure resistance and gas barrier properties. In addition, as shown in (e) above, it is also required to ensure bonding weldability and sufficient bonding strength when bonding the lid material and the body material, which have a circularly curved surface. There are significant restrictions on the selection of materials for the laminate film.

又、前述の如く、ビール罐等の既に確立された市場性を
有し、したがって、価格的に安定している類のものに比
し、初期市場価格として対抗し得る能力を有さず、経済
的な悪条件を潜在的に有している。
In addition, as mentioned above, compared to products such as beer cans that have already established marketability and are therefore stable in price, they do not have the ability to compete with the initial market price and are economically unstable. potentially have adverse conditions.

そのため、ビールやサイダー等の炭酸飲料の容器として
機能し得るだけの耐圧性とガスバリヤ−性を有する紙製
の容器の開発に際しては、潜在的に恵まれた素材条件の
土壌を有しているにもかかわらず、かくの如く、極めて
困難な技術的、経済的ネックが存在しているがために、
実用化にブレーキが作用していたものである。
Therefore, when developing paper containers that have sufficient pressure resistance and gas barrier properties to function as containers for carbonated drinks such as beer and cider, it is necessary to develop paper containers that have potentially favorable material conditions. However, due to the extremely difficult technical and economic bottlenecks that exist,
This was a brake on its practical application.

ところで、紙製の耐圧容器の形状としては、上述の如く
基本的簡易構造として第10図に示す様に、例えば、予
め製造された筒状の胴材2の両端部の内周面に球殻状の
上下の蓋材3.3′の周部にショルダ一部4を介して形
成されたスカート部5.5′を形成されており、これら
を上部蓋材3に続いて下部蓋材3′を嵌着して接着固定
されるような1mを採用することが出来るものである。
By the way, as for the shape of the pressure-resistant container made of paper, as shown in FIG. 10 as a basic simple structure as mentioned above, for example, a spherical shell is formed on the inner peripheral surface of both ends of the cylindrical body material 2 manufactured in advance. A skirt portion 5.5' is formed on the periphery of the upper and lower lid members 3.3' with a shoulder portion 4 interposed therebetween. It is possible to adopt a length of 1 m that can be fitted and fixed with adhesive.

しかしながら、かかる球殻形状の蓋材3.3′を板紙か
ら形成することは、前述の如く、その加工性が悪いため
に成形が極めて困難であり、例えば、板紙に水分を含ま
せて軟化させることにより、ある程度までは湾曲させる
ことは可能であるとしても、この湾曲成形は紙を構成す
る繊維同士の結合を強引に引き離すことによって耐圧や
強度を劣化させる不具合がある。
However, as mentioned above, it is extremely difficult to form such a spherical shell-shaped lid member 3.3' from paperboard due to its poor workability. Therefore, even if it is possible to curve the paper to a certain extent, this curved forming has the problem of degrading the pressure resistance and strength by forcibly separating the bonds between the fibers that make up the paper.

又、水に懸濁されたパルプ繊維を型に流し込んで賦形し
た後乾燥させて造形する所謂湿式スラリー法もあるが、
動力費が大きく得策でない。
There is also the so-called wet slurry method, in which pulp fibers suspended in water are poured into a mold, shaped, and then dried to create a shape.
The power cost is high and it is not a good idea.

そして、スカート部5、ε′に関しては折曲げ成形時に
発生する皺を除去することが必要であるが、これの技術
は一般的には不可能であり、而して、該スカート部5.
5′の皺は胴材2と接着した場合に接合部で間隙が生じ
、気密性を保つことが難しくなる。
Regarding the skirt portion 5, ε', it is necessary to remove wrinkles that occur during bending, but this technique is generally impossible, and therefore, the skirt portion 5.
When the wrinkles 5' are bonded to the body material 2, a gap is created at the joint, making it difficult to maintain airtightness.

そこで、上述の多くの技術的障害の存在にも拘わらず、
依然として紙製蓋材、及び、紙製容器の有する多数の潜
在的効用性に着目し、蓋材を板紙から成形加工するとい
う従来からの本来的な発想を転換し、紙の素材であるパ
ルプより成形することを目標として乾式法によって得ら
れる不織布マットから上記蓋材を成形する技術を開発し
、容器全体が実質的に全て紙で構成されていることが出
来るようにする可能性を探り、ビールやサイダー等の炭
酸含有飲料用の容器の完成を目指し、鋭意研究を重ねた
結果、出願人の先願の特願昭57−180004号の発
明等に開示されているように収納覆るビール等の圧力飲
料と接する大部分が球殻状の曲面を成し、胴材に嵌着、
接合シール固定される蓋材として、20〜25重量%の
熱可塑性合成樹脂、例えば、低密度ポリエチレンを繊維
状、或は、粉末状にして熱気流中で混合しパルプ繊維同
志を結合させ、厚さ10〜b に積層した乾式不織布マットをホットプレス成形させた
成形品の少くとも圧力飲料と接する球殻面が熱可塑性合
成樹脂フィルムでラミネートされた耐圧容器用の紙製蓋
材を開発し、現状では5〜10Kg/cm2ゲージ圧の
内圧に対して充分な耐圧性、ガスバリヤ−性を有するこ
とが出来るようにして実用化の基礎を切り開いた。
Therefore, despite the existence of many technical obstacles mentioned above,
Focusing on the many potential benefits of paper lids and paper containers, we have changed the original idea of molding lids from paperboard, and have changed the original idea of molding lids from paperboard to pulp, which is the raw material for paper. We have developed a technology for molding the above-mentioned lid material from a non-woven mat obtained by a dry process with the aim of molding it, and have explored the possibility of making the entire container substantially entirely made of paper. As a result of intensive research with the aim of perfecting containers for carbonated beverages such as beer and cider, as disclosed in the applicant's earlier patent application No. 180004/1983, a container for beer, etc. that can be stored and covered has been developed. Most of the part that comes into contact with the pressure drink forms a spherical curved surface, which fits into the body material.
As the lid material to which the joint seal is fixed, 20 to 25% by weight of a thermoplastic synthetic resin, such as low-density polyethylene, is made into a fiber or powder form and mixed in a hot air stream to bond the pulp fibers together. Developed a paper lid material for pressure-resistant containers, in which at least the spherical shell surface that contacts the pressurized beverage is laminated with a thermoplastic synthetic resin film, of a molded product obtained by hot press molding dry nonwoven fabric mats laminated to At present, we have created a structure that has sufficient pressure resistance and gas barrier properties against internal pressures of 5 to 10 kg/cm2 gauge pressure, thereby paving the way for practical application.

さりながら、実用化の基礎は切り開かれたものの、実用
化の見通しはつくにつれて様々に問題が生じてきた。
Although the foundation for practical application has been laid, various problems have arisen as the prospects for practical application become clearer.

即ち、このようにして成形加工される不織布マット製の
蓋材を胴材端部内面に溶着接合するためにはスカート部
と胴材端部内面との熱溶着、或は、高周波誘電加熱、超
音波溶着を行う技術が開発されてきた。
That is, in order to weld and join the nonwoven mat lid material formed in this manner to the inner surface of the end of the body material, thermal welding of the skirt portion and the inner surface of the end portion of the body material, high frequency dielectric heating, ultraviolet heating, etc. are required. Techniques have been developed to perform sonic welding.

而して、これらの熱溶着、高周波溶着、超音波溶着につ
いて略説すると、第一の熱溶着は例えば、所定の加熱発
熱体を胴材の端部外側面に当接させ加熱させて予め胴材
の端部内面に嵌着挿入した蓋材とに加熱熱伝導を付与し
て胴材と蓋材の相対向するラネネートのプラスチックフ
ィルムを加熱して溶着させるようにされるものであるが
、紙製の胴材が熱伝導率が小さいために、溶着に長時間
を要するのと、胴材の外側からの加熱態様を取るために
、外側のプラスチックフィルムが高温に曝されて該プラ
スチックフィルムの溶融、或は、熱劣化によって損壊し
、ピンホール等の発生等が伴う不具合がある。
To briefly explain these thermal welding, high frequency welding, and ultrasonic welding, the first thermal welding is, for example, a heating element that is brought into contact with the outer surface of the end of the body material and heated. The lid material is fitted and inserted into the inner surface of the end portion, and the plastic film of ranenate is heated and welded by applying heat conduction to the lid material that is fitted and inserted into the inner surface of the end of the paper. Because the shell material has low thermal conductivity, welding takes a long time, and because the heating mode is from the outside of the shell material, the outer plastic film is exposed to high temperatures, causing the plastic film to melt and melt. Alternatively, it may be damaged due to thermal deterioration, causing problems such as pinholes and the like.

一方、第二の高周波溶着については胴材の端部接合部内
面に挿入嵌着した蓋材のスカート部の内側にリング状の
電極をセットし、胴材の外側面に複数分割した電極を当
接して接合部に対して10〜20KQ /cm2の面圧
を印加しながら締付は作用を及ぼし内外いずれかの上記
電極によって、14〜40メガヘルツの高周波電流を所
定数秒間通電印加し、両電極間の胴材、及び、蓋材の発
熱を促して接合部に溶着させるようにするものであるが
、圧力印加状態で溶着を行うために溶着面の強度が大き
く短時間で処理がおこなえるというメリットがあるもの
の、溶着特性としては接合面におけるラミネートプラス
チックフィルムの材料特性に大きく影響され、例えば、
プラスチックフィルムが誘電正接が大である塩化ビニー
ルやアクリル、シチジン、ブタジェン樹脂の場合は、さ
ほど問題はないが、無極性高分子、例えばポリオレフィ
ン系のポリエチレン、ポリプロピレン樹脂等であると、
該誘電正接が小さずぎて発熱が悪く、溶着不能になる不
利点があり、したがって、ラミネートされるプラスチッ
クフィルムの材料の選定に自由度がないという不具合が
ある。
On the other hand, for the second high-frequency welding, a ring-shaped electrode is set inside the skirt part of the lid material that is inserted into the inner surface of the end joint of the shell material, and a plurality of divided electrodes are applied to the outer surface of the shell material. Tightening is performed while applying a surface pressure of 10 to 20 KQ/cm2 to the joint, and a high frequency current of 14 to 40 MHz is applied for a predetermined number of seconds using either the internal or external electrodes. This method promotes heat generation in the body material and lid material in between to weld the joint, but since the welding is performed under pressure, the welding surface is strong and the process can be completed in a short time. However, the welding characteristics are greatly influenced by the material properties of the laminated plastic film at the joint surface, for example,
There is not much of a problem if the plastic film is made of vinyl chloride, acrylic, cytidine, or butadiene resin, which has a large dielectric loss tangent, but if it is made of nonpolar polymers, such as polyolefin-based polyethylene or polypropylene resin,
There is a disadvantage that the dielectric loss tangent is too small and heat generation is poor, making welding impossible.Therefore, there is a disadvantage that there is no freedom in selecting the material of the plastic film to be laminated.

而して、これに対し超音波溶着は胴材端部内面の接合部
に挿入嵌着した蓋材の内面にそのスカート部に密着する
円形の治具を挿入して胴材の接合部の外側から分割され
た超音波印加ホーンを当該接合面に10〜50K(1/
cm2の面圧を印加して押圧しながら15〜40キロヘ
ルツの超音波を0.4〜3秒程度印加することによって
対向する胴材と蓋材の溶着面は高周波振動を生起されて
発熱を起こし、短時間で溶着が行われる利点がある。
On the other hand, in ultrasonic welding, a circular jig is inserted into the inner surface of the lid material that is inserted and fitted into the joint on the inner surface of the end of the body material, and the jig is inserted into the inner surface of the lid material, which fits closely to the skirt portion. The ultrasonic application horn divided from
By applying ultrasonic waves of 15 to 40 kilohertz for about 0.4 to 3 seconds while applying surface pressure of cm2, high frequency vibration is generated on the welded surfaces of the opposing body material and lid material, which generates heat. , it has the advantage of being able to weld in a short time.

而して、当該溶着は高血圧化で溶着が行われるために胴
材と蓋材の相対向するプラスチックフィルムが軟化して
両者のパルプ繊維内に食込み現象を起こし上記熱溶着で
は溶着部分の引張破断強度が10Kg/Cl112程度
であるのに対し、その2倍程度に近い引張破断強度を有
する溶着が行われるメリットがあり、したがって紙製胴
材の基本的な立体形状を胴材と蓋材の接合組立を行うに
は最適の溶着手段と言えるものである。
As the welding occurs due to high blood pressure, the opposing plastic films of the body material and the lid material soften and bite into the pulp fibers of both, resulting in tensile rupture of the welded portion during the heat welding. While the strength is about 10 kg/Cl112, there is an advantage that welding has a tensile breaking strength nearly twice that. This can be said to be the most suitable welding method for assembly.

〈発明が解決しようとする問題点〉 而して、上述の如く、胴材と蓋材の溶着接合に最適であ
る超音波溶着手段を用いても解決しなければならない問
題が生じることが反型なる実験によって確認されてきた
<Problems to be Solved by the Invention> As mentioned above, even if the ultrasonic welding means that is most suitable for welding and joining the shell material and the lid material is used, problems that must be solved arise. This has been confirmed by experiments.

即ち、溶着強度が極めて大なる点は、溶着接合に次いで
極めて有利であるが、溶着接合された部分を例えば赤色
インキの着色水に浸漬して損傷の有無の検査をしてみる
と、該接合部に微細な損傷部分が枝状に生ずる場合がし
ばしば有り、これがピンホール等につながる欠点となり
、最終的には製品としての胴材の歩留り低下につながる
という不具合があった。
In other words, the welding strength is extremely high, which is extremely advantageous next to welded joints, but when welded parts are immersed in water colored with red ink, for example, and inspected for damage, we find that the welded parts are not damaged. There are cases in which finely damaged parts are often formed in the form of branches, which leads to defects such as pinholes, and ultimately leads to a decrease in the yield of the body material as a product.

したがって、」二連の利点である溶着強度が大にされる
スカート部の溶着も実際には意味がないものとなり、特
に、超音波溶着を複数段に行う場合には本来的には溶着
幅を広げ耐圧性の高い耐圧容器を造る上に利点となるこ
とが逆に上記プラスチックフィルムの破損を生じて強度
低下をき、たし、ショルダ一部からの剥離を生ずるよう
な不具合につながる虞があった。
Therefore, the welding of the skirt part, which increases the welding strength, which is an advantage of double-stage welding, is actually meaningless.Especially, when performing ultrasonic welding in multiple stages, the welding width is essentially limited. Although this method is advantageous in creating a pressure-resistant container with high pressure resistance, it can also cause damage to the plastic film, resulting in a decrease in strength. Ta.

この発明の目的は、上述従来技術に基づくこれまでに蓄
積された紙製の胴材を実現可能の領域までおしあげてき
た最終段階の胴材に対する蓋材の溶着接合の阻害条件を
除去することを技術的課題とし、確実に胴材に対する蓋
材の溶着接合を可能にして量産性にかない、製品歩留り
を向上させて低コスト化が図れ、製品に対する信頼度を
高め飲料産業における容器利用分野に益する優れた紙製
耐圧容器の組立方法を提供せんとするものである。
The purpose of the present invention is to eliminate the conditions that inhibit the welding and joining of the lid material to the body material at the final stage, which has brought the paper body materials accumulated up to now to the realm of possibility based on the above-mentioned prior art. As a technical issue, it is possible to reliably weld the lid material to the body material to meet mass production, improve product yield and reduce costs, improve product reliability, and benefit the field of container use in the beverage industry. The purpose of the present invention is to provide an excellent method for assembling paper pressure-resistant containers.

〈問題点を解決するための手段・作用〉上述目的に沿い
先述特許請求の範囲を要旨とするこの発明の構成は、前
述問題点を解決するために所定に成形されたガスバリヤ
−フィルムを添着された胴材と前述マットから成形され
た蓋材、或は、紙製の3殻部とこれをインサート成形し
た高密度ポリエチレン等のスカート部を有してなる蓋材
との接合に際し、各々別途に成形された胴材と蓋材とを
該蓋材の端部に該蓋材を相対的に内装嵌着させて溶着用
の治具をして該蓋材の溶着部内面にセットし、該溶着部
の胴材へ外側面から超音波の印加ホーンを臨ませて超音
波を照射するに際し、該胴材の溶着部の端面、或は、外
側面、又は、該端面ど外側面の両方に金属等の圧力波を
誘導し、伝播させやすい伝播材を当接、或は、押圧添着
させてその状態でブースター等により10〜50K(+
/ゝcm2の面圧を印加しながら超音波印加ホーンによ
り15〜40キロヘルツの超音波を0.4〜3秒程度印
加することにより、相対向する胴材と蓋材の溶着面のプ
ラスチックが高周波振動により発熱を生じて短時間で両
者の溶着が完了し、而して、その間照射された超音波の
圧力源は胴材の端部の溶着接合部で上記当接されている
伝播材に誘導され、該伝播材に伝播し該照射超音波のエ
ネルギーが接合部に溜まらずに該伝播材に伝播して該圧
力波を該伝播材に逃げるように逸散させ、該接合部に対
し一種のアース作用を行わせて該接合部における胴材と
蓋材のガスバリヤ−ラミネートフィルム、或は、プラス
チック材の焼は焦げやピンホール発生等の損傷を確実に
避けるようにして製品歩留りを向上し、信頼性を高める
ようにした技術的手段を講じたものである。
<Means/effects for solving the problems> In order to solve the above-mentioned problems, the structure of the present invention, which is summarized in the above-mentioned claims, is based on a gas barrier film attached with a predetermined shape. When joining the body material and the lid material molded from the aforementioned mat, or the lid material that has three paper shells and a skirt part made of high-density polyethylene or the like that is insert-molded, each The molded body material and lid material are relatively fitted inside the end of the lid material, and a welding jig is set on the inner surface of the welded part of the lid material, and the welding is performed. When irradiating ultrasonic waves to the body material of the body with an ultrasonic application horn facing the outer surface, metal is applied to the end face of the welded part of the body material, or the outer face, or both of the outer faces of the welded part of the body material. A propagation material that induces and easily propagates pressure waves such as
By applying ultrasonic waves of 15 to 40 kilohertz for about 0.4 to 3 seconds using an ultrasonic horn while applying a surface pressure of /cm2, the plastic on the welded surfaces of the opposing body material and lid material is exposed to high frequency. The vibration generates heat and welding of the two is completed in a short time, and the pressure source of the irradiated ultrasonic waves is guided to the abutted propagation material at the welded joint at the end of the body material. The energy of the irradiated ultrasonic wave propagates to the propagation material, and the energy of the irradiated ultrasonic wave is propagated to the propagation material without being accumulated in the joint, and the pressure wave is dissipated to the propagation material, causing a kind of damage to the joint. By providing a grounding effect, the gas barrier laminate film of the body material and the lid material or the plastic material at the joint part is reliably prevented from being damaged such as scorching or pinhole formation, thereby improving the product yield; Technical measures have been taken to increase reliability.

〈実施例〉 次に、この発明の1実施例を第1〜12図の図面に基づ
いて説明すれば以下の通りである。尚、第13図と同一
態様部分は同一符号を用(1て説明するものとする。
<Embodiment> Next, one embodiment of the present invention will be described below based on the drawings of FIGS. 1 to 12. In addition, the same reference numerals are used for the same parts as in FIG. 13.

第1.6図に示す実施例は1実施例である。The embodiment shown in Figure 1.6 is one embodiment.

而して、図示実施例は炭酸含有飲料としてのビールを収
納する耐圧容器の製造組立の態様であり、基本的には第
1図に示す飲みロタイブの耐圧容器1′の組立について
の態様であり、累月部材はストレート円筒状の胴材2と
上部、及び、下部の蓋材3、及び、3′から成り、そし
て、これらを上部蓋材3、下部蓋材3′の順に該胴材2
に超音波溶着接合することによる組立を行うようにされ
、胴材2については先述した如くこれまで多くの技術的
な研究開発で実用化の目処がたって0るものであって、
素材としてはパルプ繊維、パルプ繊維以外のプラスチッ
クス等の繊維、粉末フィルム等が併用可能であり、少く
ともパルプ繊維の重量比率が50重量%以−ヒを占め、
実質的には一般の純紙製品と大差のない特性を有してお
り、高燃焼性、易圧潰性等を有しているもので、耐圧容
器の構成部分の実質大部分を占めている。
Thus, the illustrated embodiment is a mode of manufacturing and assembling a pressure-resistant container for storing beer as a carbonated beverage, and is basically a mode of assembling a pressure-resistant container 1' of a drinking pot shown in FIG. The monthly member consists of a straight cylindrical body member 2, upper and lower cover members 3 and 3', and these are connected to the body member 2 in the order of the upper cover member 3 and the lower cover member 3'.
The body material 2 is assembled by ultrasonic welding and joining, and as mentioned above, much technical research and development has been done so far with no prospect of practical application.
As the material, pulp fibers, fibers such as plastics other than pulp fibers, powder films, etc. can be used in combination, and the weight ratio of pulp fibers is at least 50% by weight,
It has substantially the same characteristics as general pure paper products, such as high combustibility and crushability, and it occupies substantially the majority of the components of pressure containers.

又、上、下部の蓋材3.3′については先述した如く一
例として不織布マット製のものを用い、例えば、バルブ
繊維にバインダーとして20〜25重量%の低密度ポリ
エチレンの熱可塑性樹脂を繊維状、又、粉末状にして熱
気流中に混合し、パルプ!I維同志を相互に結合させ、
厚さが20〜50mm嵩比重0.05程度のマット上に
積層して乾式不織布マットにしたものをホットプレスで
球殻状に形成したものである。
As for the upper and lower lid members 3 and 3', as mentioned above, one made of a non-woven mat is used. For example, 20 to 25% by weight of low-density polyethylene thermoplastic resin is added to the valve fibers as a binder in the form of fibers. , or mix it into a powder and mix it in a hot air stream to make pulp! Connect I-Wei comrades with each other,
A dry nonwoven fabric mat is formed by laminating a mat having a thickness of 20 to 50 mm and a bulk specific gravity of about 0.05, which is then formed into a spherical shell shape by hot pressing.

而して、上記胴材2、及び、蓋材3.3′の両面には防
水性及び/又はガスバリヤ−性のプラスチックフィルム
がラミネートされており、該ラミネートフィルムの素材
としては、例えば、低密度ポリエチレン、低圧法低密度
ポリエチレン1.高密度ポリエチレン、ポリプロピレン
等のポリオレフィン系樹脂、或は、塩化ビニリデン樹脂
、ポリビニールアルコール樹脂、アクリルニトリル系樹
脂等が採用出来る。
A waterproof and/or gas barrier plastic film is laminated on both sides of the body material 2 and the lid material 3.3', and the material of the laminate film is, for example, low density Polyethylene, low pressure low density polyethylene 1. Polyolefin resins such as high-density polyethylene and polypropylene, vinylidene chloride resins, polyvinyl alcohol resins, acrylonitrile resins, etc. can be used.

尚、ガスバリヤ−性については因みに安定状態で、1気
圧で温度25℃、相対湿度50%の状態で厚さ1IIl
++のフィルムを24時間中に1m2当り透過するガス
の容量(CC)数を以って透過度とするが、上記ガスバ
リヤ−性フィルムについては酸素、炭酸ガス、窒素等の
ガスについて透過度約200以下であるラミネートフィ
ルムとされているものである。
Regarding gas barrier properties, in a stable state, at 1 atm, temperature 25°C, and relative humidity 50%, the thickness is 1IIl.
The permeability of a ++ film is determined by the gas capacity (CC) that permeates per 1 m2 in 24 hours, but the above gas barrier film has a permeability of about 200 for gases such as oxygen, carbon dioxide, and nitrogen. The laminated film is as follows.

而して、上記第1図に示す耐圧容器1′の製造組立にお
いては、先述した如く、胴材2に対して上部、及び、下
部の蓋材3.3′のそのスカート部5.5′を接合部と
して該胴材2の上下端の内周面に各々超音波溶着を施し
て一体化するように組立プロセスを取るようにする。
In manufacturing and assembling the pressure container 1' shown in FIG. The assembly process is such that ultrasonic welding is performed on the inner circumferential surfaces of the upper and lower ends of the body material 2 as joint parts to integrate them.

そして、上部蓋材3の組立治具の一例としては第2.3
.4図に示す冶具6が用いられ、一般的には該治具6を
してベース7にセットし、該治具6に予め上部の蓋材3
をして精度良く胴材2の上端部の内部に挿入嵌着させた
ブロックを回転ホルダー8の回転軸9の上下端に設けた
支持体10.11に外装してセットし、その状態の該ホ
ルダー8の冶具9をして該治具6の端部にボルト12を
介して固定したスタンド13のU字型U溝14に回動自
在に支持させる。
As an example of the assembly jig for the upper lid material 3, No. 2.3
.. A jig 6 shown in FIG.
The blocks that were inserted and fitted into the upper end of the body material 2 with high precision were then set on the supports 10 and 11 provided at the upper and lower ends of the rotating shaft 9 of the rotating holder 8, and the blocks were placed in the supporting bodies 10 and 11 provided at the upper and lower ends of the rotating shaft 9 of the rotating holder 8. A jig 9 of the holder 8 is rotatably supported in a U-shaped U groove 14 of a stand 13 fixed to the end of the jig 6 via a bolt 12.

而して、第2図に示す態様は、前述の如く胴材2に対す
る上部蓋材3の溶着固定を最初に行う態様であるが、該
治具6の先端にボルト12を介して取り付けたブラケッ
ト15の上端に設けた第4図に示す所定金属製の伝播材
16が取付けられて、その一端は上記胴材の上部蓋材3
の接合部17の端面18、外側面19(第7〜9図に示
す)のうち、該第7図に示す様に端面18、及び、外側
面19の両者に跨がって当接するようにされている。
The embodiment shown in FIG. 2 is an embodiment in which the upper cover member 3 is first welded and fixed to the body member 2 as described above. A predetermined metal propagation material 16 shown in FIG.
Of the end surface 18 and the outer surface 19 (shown in FIGS. 7 to 9) of the joint portion 17, as shown in FIG. has been done.

尚、この場合、該伝播材16の胴材2の接合部17に対
する当接押圧力については、該治具6に対するブラケッ
ト15のボルト12による調整にょ2て所定に決められ
ているようにされている。
In this case, the contact pressing force of the propagation material 16 against the joint portion 17 of the body material 2 is determined to a predetermined value by adjusting the bolt 12 of the bracket 15 with respect to the jig 6. There is.

尚、第2図において示されている2oは周知の超音波印
加ホーンであり図示しないエアホーン式シリンダのブー
スタ等と共に該胴材2の上部蓋材3に対する接合部17
に対して胴材2の外側から臨まされ、例えば、冶具6と
の取合いにおいて周方向45僚ずつ周設されており、第
2図に図示す様に上記回転軸9に対する図示しない駆動
装置による45度回転により該接合部17に対する全周
的な超音波照射を行うことが出来るようにされている。
Incidentally, 2o shown in FIG. 2 is a well-known ultrasonic application horn, and together with a booster of an air horn type cylinder (not shown), etc., the joint part 17 of the body material 2 to the upper lid material 3 is used.
For example, in connection with the jig 6, 45 shafts are provided around the circumference in the circumferential direction, and as shown in FIG. By rotating the joint 17, ultrasonic waves can be irradiated all around the joint 17.

そして、該胴材2に対する上部蓋材3の接合溶着を行っ
た後はホルダー8を冶具6から取外して胴材2の軸方向
に引下げて引抜き溶着が完了する。
After joining and welding the upper cover material 3 to the body material 2, the holder 8 is removed from the jig 6 and pulled down in the axial direction of the body material 2 to complete the drawing welding.

そして、下部蓋材3′の場合も胴材の下端内部に挿入嵌
着して該蓋材3′の接合部の内面に再びホルダー8′の
支持体10′ を挿入して上述同様に接合溶着を行う。
Then, in the case of the lower lid member 3', the lower end of the body member is inserted and fitted, and the support 10' of the holder 8' is again inserted into the inner surface of the joint part of the lid member 3', and the parts are joined and welded in the same manner as described above. I do.

この胴材2に対する上部蓋材3、及び、下部蓋材3′の
接合溶着態様は第5.6図に概略図示されている。
The manner in which the upper cover member 3 and lower cover member 3' are joined and welded to the body member 2 is schematically illustrated in FIG. 5.6.

尚、第5.6図に示す伝播材16は第2.4図に示す伝
播材16とは図示の上、多少変形して縦型に示されてい
るものである。
The propagation material 16 shown in FIG. 5.6 is slightly deformed from the propagation material 16 shown in FIG. 2.4 in the vertical type.

而して、第5図に示す様に、胴材2の上端部に予め挿入
嵌着して上部蓋材3をセットし、そノ状態で各超音波印
加ホーン20を接合部17に外側面から臨ませ、前述し
た如く、10〜50K(1/cm2の面圧を印加しなが
ら15〜40キロヘルツの超音波を0.4〜3秒程中程
印加。
As shown in FIG. 5, the upper cover member 3 is set by inserting and fitting it into the upper end of the body member 2 in advance, and in that state, each ultrasonic application horn 20 is attached to the joint portion 17 on the outer surface. As mentioned above, while applying a surface pressure of 10 to 50 K (1/cm2), ultrasonic waves of 15 to 40 kilohertz were applied for about 0.4 to 3 seconds.

これによって、胴材2の内面接合部と蓋材3の外面の接
合部のラミネートフィルムは発熱し、短時間で溶着を行
われる。
As a result, the laminate film at the joint between the inner surface of the body member 2 and the outer surface of the lid member 3 generates heat, and welding is performed in a short time.

したがって、加熱溶融されたプラスチックフィルムが軟
化して胴材の紙パルプ繊維、及び、蓋材の内部パルプl
li紺に食い込み、高い引張り破断強度で溶着結合し、
両者が一体にされる。
Therefore, the heated and melted plastic film softens, and the paper pulp fibers of the body material and the internal pulp of the lid material become soft.
It bites into the li navy blue and welds and bonds with high tensile breaking strength,
Both are made into one.

そこで、回転軸9に対し前述の如く、図示しない駆動装
置により該胴材、及び、蓋材を回転軸9ごと45度回転
して再び上述同様の接合面に対する押圧力印加、及び、
超音波照射を行って、接合部に対する全周的な溶着結合
を行う。
Therefore, as described above, the body material and the lid material are rotated 45 degrees together with the rotating shaft 9 by a drive device (not shown), and the same pressing force as described above is applied to the joint surface again.
Ultrasonic irradiation is performed to perform welding and welding of the entire circumference of the joint.

そして、該上部蓋材3の胴材2に対する接合溶着固定が
終了すると、前述した手順により第6図に示す下部蓋材
3′の胴材2の下端部の接合部に対する溶着を上述同様
プロセスによって行う。
When the welding and fixing of the upper lid material 3 to the body material 2 is completed, welding of the lower end of the lower end of the body material 2 of the lower lid material 3' shown in FIG. conduct.

このようにして、第1図に示す胴材2に対する上下部の
蓋材3.3′の接合固定が行われる。
In this way, the upper and lower lid members 3.3' are joined and fixed to the body member 2 shown in FIG. 1.

而して、当該溶着プロセスにおいて上部蓋材3下部蓋材
3′の胴材2の端部に対する接合部17の超音波照射に
おいて、第5.6図に示す様に胴材2の端部で上記伝播
材16がその端面18、及び、外側面19に当接して押
しあてられているために超音波印加ホーン20から照射
される超音波は該超音波部17における胴材の部分内に
圧力波がこもることなく直ちに該伝播材16に伝播、伝
達されしたがって、当該圧力波のエネルギーによって、
胴材2の端部に焼き焦げや、枝状の微細な亀裂や、ビン
ボールが発生せず、そのため、該第1図に示す様な製品
化された紙製耐圧容器1′の胴材2の蓋材3.3′の接
合部に於いてそのスカート部5.5′の全域に破損等の
欠陥部分が生ずることがない。
In the welding process, when the joint part 17 of the upper cover member 3 and the lower cover member 3' is irradiated with ultrasonic waves at the end of the shell member 2, as shown in FIG. Since the propagation material 16 is pressed against its end surface 18 and outer surface 19, the ultrasonic waves irradiated from the ultrasonic wave applying horn 20 create pressure within the portion of the body material in the ultrasonic section 17. The waves are immediately propagated and transmitted to the propagation material 16 without being trapped, and therefore, due to the energy of the pressure waves,
There are no scorches, minute branch-like cracks, or bottle balls at the ends of the body material 2, and therefore, the body material 2 of the manufactured paper pressure-resistant container 1' as shown in FIG. At the junction of the lid member 3.3', no defects such as breakage occur in the entire skirt portion 5.5'.

尚、このテストのために一応製品をサンプリングして先
述した如く、赤インキ等を溶解させた溶液に浸し、その
浸透状況によって観察を行う。
For this test, a sample of the product is immersed in a solution containing red ink, etc., as described above, and the state of penetration is observed.

尚、実験によれば、この発明においては欠陥は回答観察
されず、製品歩留りは極めて良好な結果を得た。
According to experiments, no defects were observed in this invention, and extremely good product yields were obtained.

尚、上記伝播材16の胴材2の端部17における当接状
態は第7図に示す様に端面18と外周面19に対する両
面当接態様であるが、第8図に示す様に端部18に対す
る接合のみでも良く、又、第9図に示づ実施例の様に外
周面19のみに当接する態様でも良く、これは、当該胴
材1′のサイズ形状、或は、胴材2と蓋材3.3′の材
質形状との取合せにより理論、及び、実験により適宜選
択すれば良く、又、第7.8.9図に示す様に伝播材1
6.16′ 、16′ は断面方形とは限らず、テーパ
状、或は、瓢箪形等適宜に選択することが可能であり、
又、その材質は金属に限らず、プラスチック、或は、木
材等の胴材から伝播伝達される超音波の逃げがし易いア
ース効果の良好なものを適宜選択することが出来る。
The contact state of the propagation material 16 at the end 17 of the body material 2 is such that both ends are in contact with the end surface 18 and the outer circumferential surface 19 as shown in FIG. 7, but as shown in FIG. 18 may be used, or, as in the embodiment shown in FIG. 9, it may be in contact with only the outer peripheral surface 19. Depending on the material shape of the lid material 3.3', the appropriate selection may be made based on theory and experiment.
6. 16' and 16' are not necessarily square in cross section, and can be appropriately selected such as tapered or gourd shaped.
Further, the material is not limited to metal, and may be appropriately selected from materials such as plastic or wood, which have a good grounding effect and allow the ultrasonic waves transmitted from the body material to easily escape.

尚、この発明の実施態様は上述実施例に限るものでない
ことは勿論であり、上述各実施例は胴材蓋材共にその基
質は全て耐圧容器であるが、設計によっては蓋材の胴材
に対する接合部については、例えば、高密度ポリエチレ
ンの射出成形によりリング状接合体でも良く、この場合
、該接合材に対する球殻部は前記マット製でも、或は、
板紙のプレス成形品でも良く、更には、インサート製法
によるものでも良い種々の態様が採用可能である。
It goes without saying that the embodiments of the present invention are not limited to the above-mentioned embodiments, and in each of the above-mentioned embodiments, the substrate for both the body material and the lid material is a pressure-resistant container. The joint may be, for example, a ring-shaped joint formed by injection molding of high-density polyethylene, and in this case, the spherical shell for the joint material may be made of the matte, or
Various embodiments can be adopted, such as a press-molded paperboard product or even an insert-manufactured product.

又、この発明の設計変更例としては胴材とlの接合溶着
のみならず、フルオープンタイプの胴材と胴材を接合す
る場合にも適応可能である。
Further, as an example of a design modification of the present invention, it is applicable not only to welding and welding a body material to a body material, but also to the case where a fully open type body material and a body material are joined together.

勿論、対象となるのは上述各実施例のビールに対する耐
圧容器のみならず、サイダー等の圧力波にも適応可能で
あることは勿論である。
Of course, the present invention is applicable not only to the pressure-resistant containers for beer of the above-mentioned embodiments, but also to pressure waves for cider and the like.

〈発明の効果〉 以上この発明によれば、理論的に先述の如く紙製圧力波
を製造するに際しては、その収納飲料に対する立体形状
を必要とする前提から紙素材の平面形状より一体形状に
組立する選定条件から一般に最もその基本的な形態を取
る上で胴材に対するその上下部の蓋材を接合するに際し
、ガスバリヤ−性等の対策から飲料に当接する面に防水
性及び/又はガスバリヤ−性フィルムを張付けである関
係上、先述した如く種々の溶着手段がある中で超音波溶
着が最も好ましいのにもかかわらず、接合部における胴
材の外側面から超音波印加ホーンより照射する超音波が
該胴材端部にこもり、その溶着が接合部に於ける胴材端
部や蓋材のショルダ一部、或は、スカート部の端部に枝
状の破損部や、焼き焦げや、ピンホールが出来ることを
阻止し、したがって、耐圧容器において最もデリケート
な部分である胴材端部とM月のスカート部の接合部に於
いて、その確実な引っ張り強度が保証され、又、ガスバ
リヤ−性も保証され、製品信頼度が高まり、又、製品歩
留りも向上するという優れた効果が秦される。
<Effects of the Invention> According to the present invention, theoretically, when manufacturing a paper pressure wave as described above, it is possible to assemble it into an integral shape from the planar shape of the paper material, based on the premise that a three-dimensional shape is required for the stored beverage. In general, when joining the upper and lower lid materials to the body material, the most basic form is selected based on the selection conditions, and from the viewpoint of gas barrier properties, the surface that comes into contact with the beverage must have waterproof and/or gas barrier properties. Although ultrasonic welding is the most preferable among the various welding methods mentioned above because the film is attached, ultrasonic waves emitted from the ultrasonic application horn from the outer surface of the body material at the joint part are The welding builds up at the edges of the body and causes branch-like damage, scorch, and pinholes on the edges of the body and the shoulder of the lid at the joints, or on the ends of the skirt. Therefore, reliable tensile strength is guaranteed at the joint between the end of the shell and the skirt of the M-piece, which is the most delicate part in a pressure vessel, and gas barrier properties are also ensured. It has the excellent effect of increasing product reliability, and improving product yield.

而して、該胴材の接合部端部に於いてその端面や外側面
の何れか、又は、双方に金属等の超音波圧力波を逃がす
ことが出来る伝播材を当接延在したことにより、照射す
る超音波の圧力波が確実に胴材端部、蓋材端部から該伝
播材に伝播されて上記損傷防止を図ることが出来る優れ
た効果が奏される。
Therefore, at the joint end of the body material, a propagation material such as metal that can release ultrasonic pressure waves is brought into contact with and extended on either the end surface or the outer surface, or both. The pressure waves of the irradiated ultrasonic waves are reliably propagated from the end of the body member and the end of the cover member to the propagation member, thereby achieving an excellent effect of preventing the above-mentioned damage.

而も、該伝播材は超音波照射を行う際に、組立治具に設
けるようにすれば良いために、圧力波に特殊な加工を施
したり、或は、Muに特別の部材を付設する等がいらず
、耐圧容器本体は設計どおりの簡素な構造でよく、又、
組立治具においても該胴材に対する伝播材当接のみで良
いため、構造が簡単であるばかりでなく、その操作も容
易であり、保守点検の整備も不要であるといら利点があ
る。
However, since the propagation material only needs to be provided in the assembly jig when performing ultrasonic irradiation, it is necessary to perform special processing on the pressure waves or attach special members to Mu. The pressure vessel body can have a simple structure as designed, and
Since the assembly jig only needs to bring the propagation material into contact with the body material, it is not only simple in structure but also easy to operate, and there are advantages in that no maintenance or inspection is required.

【図面の簡単な説明】[Brief explanation of drawings]

第1、乃至、第7図は1実施例の説明図であり、第1図
は製品としての紙製用材の縦断面図、第2図は組立治具
の縦断面図、第3図は該治具の1部品正面図、第4図は
伝播材の斜視図、第5図は上部蓋材の溶着接合部分断面
図、第6図は下部蓋材の溶着接合部分断面図、第7図は
胴材端部に対する伝播材の当接側面図、第8.9図は第
7図相当他の実施例の側面図、第10図は従来技術に基
づく耐圧容器の断面図である。 1′・・・紙製耐圧容器、  2・・・胴材、3.3′
・・・蓋材、 17・・・接合部、16・・・伝播材、
1 to 7 are explanatory diagrams of one embodiment, in which FIG. 1 is a vertical cross-sectional view of a paper material as a product, FIG. 2 is a vertical cross-sectional view of an assembly jig, and FIG. Figure 4 is a front view of one part of the jig, Figure 4 is a perspective view of the propagation material, Figure 5 is a partial cross-sectional view of the welded joint of the upper lid, Figure 6 is a partial cross-sectional view of the welded joint of the lower lid, and Figure 7 is a partial cross-sectional view of the welded joint of the lower lid. FIGS. 8 and 9 are side views of the propagation material in contact with the ends of the body, FIGS. 8 and 9 are side views of other embodiments equivalent to FIG. 7, and FIG. 10 is a cross-sectional view of a pressure vessel based on the prior art. 1'... Paper pressure container, 2... Trunk material, 3.3'
...lid material, 17...joint part, 16...propagation material,

Claims (3)

【特許請求の範囲】[Claims] (1)紙製耐圧容器の胴材と蓋材との接合部に超音波を
照射して溶着接合する工程を有する組立方法において、
該超音波照射に際し上記胴材の接合部に超音波の伝播材
を当接させて部材端部から超音波の圧力波を逸散させる
ようにしたことを特徴とする紙製耐圧容器の組立方法。
(1) In an assembly method that includes a step of irradiating ultrasonic waves to the joint part of the body material and lid material of a paper pressure-resistant container to weld and join them,
A method for assembling a paper pressure-resistant container, characterized in that during the ultrasonic irradiation, an ultrasonic propagation material is brought into contact with the joint portion of the body material so that the pressure waves of the ultrasonic wave are dissipated from the end of the member. .
(2)上記伝播材の当接部位が胴材端面であることを特
徴とする上記特許請求の範囲第1項記載の紙製耐圧容器
の組立方法。
(2) The method for assembling a paper pressure-resistant container according to claim 1, wherein the contact portion of the propagation material is an end face of the body material.
(3)上記伝播材の当接部位が胴材端部外側面であるこ
とを特徴とする上記特許請求の範囲第1項記載の紙製耐
圧容器の組立方法。
(3) The method for assembling a paper pressure-resistant container according to claim 1, wherein the contact portion of the propagation material is an outer surface of an end of the body material.
JP59173199A 1984-08-22 1984-08-22 Method of assembling pressure-resistant vessel made of paper Pending JPS6151330A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59173199A JPS6151330A (en) 1984-08-22 1984-08-22 Method of assembling pressure-resistant vessel made of paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59173199A JPS6151330A (en) 1984-08-22 1984-08-22 Method of assembling pressure-resistant vessel made of paper

Publications (1)

Publication Number Publication Date
JPS6151330A true JPS6151330A (en) 1986-03-13

Family

ID=15955938

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59173199A Pending JPS6151330A (en) 1984-08-22 1984-08-22 Method of assembling pressure-resistant vessel made of paper

Country Status (1)

Country Link
JP (1) JPS6151330A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6462667A (en) * 1987-09-03 1989-03-09 Fuji Xerox Co Ltd Developer for electrophotography

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6462667A (en) * 1987-09-03 1989-03-09 Fuji Xerox Co Ltd Developer for electrophotography

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