JPS6129706B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a meatball, etc., which is mainly used in the production of meatballs, and an automatic manufacturing apparatus therefor.

In conventional Nikuman, etc., the radial flower squeeze pattern of each inner flower squeeze and outer flower squeeze was manually formed on the open side edge of the foreskin, making it difficult to form the flower squeeze pattern and extremely low work efficiency. It is not suitable for mass production, and since the noodle strips have the same thickness, the open side edge of the foreskin, where the flower shibori pattern is formed, is thicker than the closed side, making the overall thickness of the finished foreskin uniform. It was not possible to do so, and the appearance was also undesirable.

Therefore, the present invention was created to solve the above-mentioned problems, and an object of the present invention is to automatically create a radial flower pattern of inner flower pattern and outer flower pattern on the open side edge of the foreskin. By forming the noodle strip into a specific shape, it is easy to form the flower shibori pattern, improving work efficiency and making it ideal for mass production.Also, the noodle strip gradually becomes thinner as it goes from the center in the width direction to the edges on both sides. To provide a manufacturing method for a meat man, etc., and an automatic manufacturing apparatus thereof, in which the foreskin of the finished product can be molded to have a uniform overall thickness and has a very good external appearance.

Hereinafter, one embodiment of the present invention will be described in detail based on the drawings.

The manufacturing method and automatic manufacturing device according to the present invention include:
As shown in FIG. 1, a pair of deformed rolling rollers 1,
Step 2 of forming the noodle strip 3, placing the noodle strip 3 on the molded cup 4, filling the noodle strip 3 with ingredients 6 using the ingredient filling device 5, and inserting the inner flower into the foreskin 8 using the inner flower drawing device 7. It is configured to manufacture a meat man or the like through sequentially a drawing 9 forming step, a drawing 11 forming step on the foreskin 8 by the outer flower drawing machine 10, and a step of taking out the finished product 12 from the molded cup 4. There is.

Each rolling roller 1, 2 in the noodle strip 3 forming process
As shown in FIG. 2, the rollers are each formed such that the diameter is the smallest at the center in the longitudinal direction and gradually increases in diameter as it goes toward both ends. The rolling rollers 1 and 2 are held horizontally and so that both ends of the other rolling roller 2 are in contact with the inner side of the collar piece 13 and a predetermined gap 14 is provided between the rolling rollers 1 and 2. They are arranged in parallel, and one rolling roller 1 is pivotally supported in a counterclockwise direction, and the other rolling roller 2 is pivotally supported in a clockwise manner so as to be freely rolled downward. Therefore, in the noodle strip 3 forming process, the kneaded dough 17 extruded from the noodle strip extruder 16 to which the hopper 15 is attached is wound around the pair of deformed rolling rollers 1 and 2, and the widthwise central portion is The noodle strip 3 is formed so that it is thick and gradually becomes thinner toward both side edges.

As shown in FIGS. 3 and 4, the molded cup 4 in the noodle band 3 mounting process has a large number of notch grooves 18 arranged in parallel at appropriate intervals along the circumferential direction in the half of the tip, and in the front and back. A pair of left and right half cups 20, 21 in the shape of a baseball glove each having a sharp blade 19 protruding slightly inward from the joint surface of the rim is connected to a wide endless annular slat that operates intermittently. conveyor 22
At the top, a large number of screws are disposed on a bearing 23 via threads 24 at appropriate intervals so as to be openable and closable. In this case, the width of the left and right half cups 20, 21 when opened is the same as the width of the noodle strip 3. In addition, the hinges 24 of the left half cup 20 and the right half cup 21 and the slat conveyor 22
A tension coil spring 25 is attached between the left and right half cups 20, 21 to constantly pull the left and right half cups 20, 21 toward the slat conveyor 22, so that the left and right half cups 20, 21 fall down to the left and right sides. Make sure to keep it open. And inner flower squeeze 9 to foreskin 8
A slat conveyor 22 with an inner drawing machine 7 for the forming process and an outer drawing machine 10 for the forming process 11. Left and right half cups are placed on each sliding track 26 installed on the stationary part on both sides of the slat conveyor 22. 20, 21 each hinge 24
When the bottom surface of the tip of the left and right half cup 2 comes into contact,
0 and 21 are formed to stand up and maintain a closed state. Therefore, in the step of placing the noodle strips 3 onto the formed cup 4, the noodle strips 3 formed by the rolling rollers 1 and 2 of the noodle strip 3 forming step are placed on the slat conveyor 22, as shown in FIG. The left and right half cups 20 and 21 of the open molded cup 4 are placed one after another.

The ingredient filling device 5 in the step of filling the ingredients 6 into the noodle strips 3 includes:
As shown in FIG. 6, it has a substantially inverted truncated cone shape, and is configured to intermittently extrude a fixed amount of ingredients 6 downward while rotating the inside of the cone in a spiral manner. However, in the step of filling the noodle strips 3 with the ingredients 6, a certain amount of the ingredients 6 are sequentially filled onto the noodle strips 3 of the left and right half cups 20, 21 of the molded cup 4 placed in the noodle strip 3 placement step. do.

As shown in FIGS. 7 and 8, the Uchibana drawing device 7 used in the process of forming the Uchibana drawing 9 on the foreskin 8 has the following features:
A push rod 28 that can be lowered further from a predetermined position of the container body 27 is inserted in a vertically movable manner, and the lower end of this push rod 28 has a circular planar shape with a diameter larger than that of the push rod 28 and a front stand. A shaped press plate 29 is attached, and on the lower peripheral edge of the container body 27, inner flower diaphragm arms 30 of half of the notch grooves 18 of the molded cup 4 are provided to maintain an inward elastic force at all times. Each cutout groove 1 of the molded cup 4 is inserted through the torsion coil spring 31, respectively.
It is pivotally supported so as to be able to swing freely corresponding to every other interval of 8. When the pressing rod 28 is lowered, each inner flower diaphragm arm 30 is swung radially outward on the pressing plate 29 against the elastic force of the torsion coil spring 31.
When the press rod 28 rises, the torsion coil spring 3
Each inner flower diaphragm arm 30 is formed to swing radially inward with one elastic force. However, in the process of forming the inner flower drawing 9 on the foreskin 8, the left and right half cups 20, 21 of the forming cup 4 stand up while sliding against one end of each sliding track 26 of the slat conveyor 22. When occluded, the molded cup 4
The blades 19 on the opposing joint surfaces of the left and right half-split cups 20 and 21 are brought together to shear the noodle strip 3 filled with the ingredients 6 in the step of filling the noodle strip 3 with the ingredients 6 to form a cup-shaped foreskin 8. to form. Inside the open side edge of the foreskin 8, a vessel body 27 is intermittently lowered to a predetermined position.
Insert each inner flower diaphragm arm 30, and then press plate 2 of press rod 28 further lowered from a predetermined position of vessel body 27.
At 9, each inner flower squeeze arm 30 is swung radially outward to push the open side edge of the foreskin 8 into every other notch 18 of the molded cup 4 and squeeze the inner flower from the inside 9.
Make a large number of molds.

As shown in FIGS. 9 and 10, the foreskin drawing device 10 for forming the outer flower drawing 11 on the foreskin 8 has a pressing rod in the center of the container body 32 that is intermittently lowered to a predetermined position. 33 is inserted so as to be vertically movable, and the base end portions of the same number of outer flower diaphragm arms 34 as the inner flower diaphragm arms 30 are attached to the lower end of this press rod 33, and each inner flower diaphragm arm 30 is attached via a bearing 35. The proximal end portions of each outer flower diaphragm arm 34 are supported swingably by a shaft pin 36 so as to be arranged in the middle of each other, and the vicinity of the base end of each outer flower diaphragm arm 34 is supported swingably by a shaft pin 37 at the lower peripheral edge of the vessel body 32. Support freely. When the press rod 3 rises, each outer flower diaphragm arm 34 swings radially inward around the shaft pin 37, and when the press rod 33 descends,
Each outer flower diaphragm arm 34 is formed to swing radially outward. However, in the process of forming the diaphragm 11 on the foreskin 8, by lowering the container body 32 to a predetermined position and then raising the press rod 33, each diaphragm arm 34 is moved around the shaft pin 37. By swinging radially inward, the foreskin 8 is moved from the outside to the outside so as to narrow the space between each inner flower diaphragm 9 on the open side edge of the foreskin 8 from inside every other notch 18 of the molded cup 4 to approximately on the center line. A large number of flower diaphragms 11 are formed.

In the step of taking out the finished product 12 from the molded cup 4, as shown in FIG. It is laid down and opened, and from the left and right half-cups 20, 21 of the opened molded cup 4, a large number of inner flower diaphragms 9 and outer flower diaphragms 11 are formed alternately and radially on the open side edge of the foreskin 8. The finished product 12 (see Fig. 12) is taken out.

Since the present invention is configured as described above, the process of forming the noodle band 3 by the pair of deformed rolling rollers 1 and 2, the process of placing the noodle band 3 onto the formed cup 4, and the process of forming the noodle band 3 by the topping filling device 5 are performed. Filling process of the filling 6, process of forming the inner flower on the foreskin 8 using the inner flower drawing machine 7, forming process of forming the outer flower on the foreskin 8 with the external flower drawing machine 10, and completion from the molded cup 4. By manufacturing the meat man etc. sequentially through the product 12 extraction process, the radial flower pattern of the inner flower pattern 9 and the outer flower pattern 11 can be automatically formed on the open side edge of the foreskin 8, so that the flower pattern is created. It is extremely easy to mold, significantly improving work efficiency, and is ideal for mass production.

In addition, a pair of deformed rolling rollers 1 and 2 each having a diameter that gradually increases from the central portion in the longitudinal direction toward both ends is provided with a predetermined gap 14 between them.
A kneaded dough 17 is wound around each of the rolling rollers 1 and 2 so that the dough becomes thinner gradually from the center in the width direction toward both side edges. By forming the noodle band 3 in the inner flower drawing process, when the formed cup 4 is closed, the noodle band 3 is sheared into a cup shape with each blade 19 on the front and rear edge joint surfaces of the left and right half cups 20, 21. Since the open side edge of the formed foreskin 8 is thinner than the closed side part, the outside edge forming tool 1
The outer flower diaphragm 11 is applied from the outside so that the open side edge of the foreskin 8 is narrowed to approximately on the center line using the outer flower diaphragm arms 34 of 0.
When a large number of foreskin 8 are molded, the thin open side edge of foreskin 8 is narrowed to approximately the center line, and becomes approximately the same thickness as the thick closed side part of foreskin 8, resulting in the total thickness of foreskin 8 of finished product 12. can be molded uniformly, and the appearance is also very good.

In addition, in the process of forming the inner flower 9 on the foreskin 8,
Each inner flower drawing arm 30 of the inner flower drawing machine 7 pushes the foreskin 8 radially outward from the open side edge to form a large number of inner flower drawings 9, and then outer flower drawing 1 is applied to the foreskin 8.
In the first forming step, a large number of outer flowers are inserted from the outside so that each outer flower drawing arm 34 of the outer flower drawing machine 10 narrows the space between each inner flower drawing 9 on the open side edge of the foreskin 8 to approximately on the center line. By forming the flower diaphragm 11, the inner flower diaphragm 9 and the outer flower diaphragm 1 are formed on the open side edge of the foreskin 8.
Since the planar radial Hanashibori pattern consisting of 1 can be deeply engraved into a cross-sectional wavy shape, it is possible to form a Hanashibori pattern that is better than handmade, and the appearance of the finished product 12 is even better. It can be made to look delicious and large.

Furthermore, the left and right half cups 20, 2 of the molded cup 4
By protruding the blades 19 on the joint surfaces of the front and rear edges of the cup 1, when the left and right half cups 20, 21 stand up and close, the opposing blades 19 come together and the noodle strip 3 is sheared. At the same time, both ends of the cut ends are joined to form a cup-shaped foreskin 8 reliably.

As explained above, according to the present invention, it is extremely easy to form the flower-dyed patterns of inner and outer flower-dyed patterns, which greatly improves work efficiency and is ideal for mass production. Because the entire thickness of the foreskin can be molded uniformly, the appearance is also very good, and it is also possible to mold a flower-dyed pattern that is even better than hand-made, making it look delicious and large. Various effects can be obtained.

[Brief explanation of the drawing]

The drawings show one embodiment of the present invention, and FIG. 1 is a schematic diagram of an automatic manufacturing apparatus of the present invention, FIG. 2 is a plan view of each rolling roller, FIG. 3 is a front view of a molded cup, and FIG. The figure is a plan view of the same, Figure 5 is a longitudinal sectional front view of the noodle strip formed with a rolling roller and placed on a formed cup, and Figure 6 is a diagram of the noodle strip with ingredients filled with an ingredient filling device. Vertical front view, Figures 7 and 8 are longitudinal front views showing the Uchiha drawing forming process on the foreskin. Figure 7 shows the Uchibana drawing machine in the uppermost position, and Figure 8 shows the Uchibana drawing machine. Figures 9 and 10 are vertical front views showing the process of forming the outer flower on the foreskin, and Figure 9 shows the condition in which the outer flower forming device is in the uppermost position. , Fig. 10 is a state in which the toka-drawing machine has descended to form a toka-jib on the foreskin, Fig. 11 is a longitudinal sectional front view of the finished product taken out from the molded cup, and Fig. 12 is a plan view of the finished product. It is. 1, 2... Rolling roller, 3... Noodle strip, 4...
Molded cup, 5... Ingredient filling device, 6... Ingredient, 7...
Uchihana squeezer, 8...Foreskin, 9...Uchihana squeezer, 10
... Toka drawing machine, 11 ... Toka drawing machine, 12 ... Finished product, 13 ... Tsuba piece, 14 ... Gap, 15 ... Hopper, 16 ... Noodle band extruder, 17 ... Dough, 1
8... Notch groove, 19... Blade, 20... Left half cup, 21... Right half cup, 22... Slut conveyor, 23, 35... Bearing, 24... Hinge, 2
5...Tension coil spring, 26...Sliding track, 2
7, 32... vessel body, 28, 33... press rod, 29
...Press plate, 30...Inner flower diaphragm arm, 31...Torsional coil spring, 34...Outer flower diaphragm arm, 36,
37...Axle pin.

Claims (1)

[Claims] 1. A noodle sheet forming process in which a kneaded dough is rolled up between a pair of deformed rolling rollers and the noodle sheet is formed so that the noodle sheet becomes gradually thinner from the center in the width direction toward both side edges. and a step of placing the noodle strip on the molded cup when opened, which is placed on a conveyor that operates intermittently so that it can be opened and closed at appropriate intervals, and a step of placing the noodle strip on the molded cup. The filling process of filling the noodle strips by intermittently extruding a certain amount of ingredients downward with a filling device, and the open side edge of the foreskin formed into a cup shape by shearing the noodle strips when the formed cup is closed. In the second part, a process of forming Uchibana on the foreskin by forming a large number of Uchibana from the inside with a Uchibana drawing machine that descends intermittently;
The process of forming many outer flowers on the foreskin from the outside between each inner flower drawer using a outer flower drawing machine that descends intermittently, and the finished product is removed by opening the molding cup. 1. A method for manufacturing meat man, etc., characterized in that the meat man, etc. is manufactured through a step of taking out the product sequentially. 2 A pair of noodle-forming noodle strips each formed with a diameter that gradually increases as it goes from the center in the longitudinal direction toward both ends, and that are rotatably supported downward so as to provide a predetermined gap between them. A deformed rolling roller and a pair of left and right halved cups each having a large number of notched grooves arranged in parallel on the tip half and blades protruding from the front and rear edge joint surfaces.
A molded cup for placing noodle strips which is arranged in large numbers on a conveyor that operates intermittently and can be opened and closed at appropriate intervals, and an ingredient filling device that intermittently extrudes and fills ingredients onto the noodle strips of the molded cup. , an inner flower diaphragm arm is pivotally supported on the lower periphery of the vessel body that descends intermittently through a torsion coil spring so as to be able to swing radially inward and outward in correspondence with every other interval of the notched grooves. An inner flower drawing machine for forming the inner flower on the foreskin, a container body that descends intermittently, and an outer flower drawing arm at the lower end of the pressing rod is arranged in the middle between the inner flower drawing arms. 1. An automatic manufacturing device for meat man, etc., characterized in that it is comprised of an outer flower drawing machine for forming a outer flower on a foreskin, which is pivotally supported so as to be able to freely swing radially inwardly and outwardly in correspondence with each other.