JPS61283389A - Removal of sulfate ion - Google Patents
Removal of sulfate ionInfo
- Publication number
- JPS61283389A JPS61283389A JP12258285A JP12258285A JPS61283389A JP S61283389 A JPS61283389 A JP S61283389A JP 12258285 A JP12258285 A JP 12258285A JP 12258285 A JP12258285 A JP 12258285A JP S61283389 A JPS61283389 A JP S61283389A
- Authority
- JP
- Japan
- Prior art keywords
- cooling water
- exchange resin
- cation exchange
- type
- diesel engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
Landscapes
- Treatment Of Water By Ion Exchange (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はディーゼル機関の冷却水中に侵入してくる硫酸
イオンのみを選択的、且つ効率的にイオン交換除去し、
硫酸イオンに起因するディーゼル機関の燃焼室壁冷却面
の腐食を防止しうるディーゼル機関冷却水の硫酸イオン
除去方法に関する。Detailed Description of the Invention (Industrial Application Field) The present invention selectively and efficiently removes only sulfate ions entering the cooling water of a diesel engine by ion exchange.
The present invention relates to a method for removing sulfate ions from diesel engine cooling water that can prevent corrosion of the cooling surface of the combustion chamber wall of a diesel engine caused by sulfate ions.
(従来の技術)
ディーゼル機関の冷却系統の防錆管理は極めて重要であ
る。特に高出力化された舶用大屋ディーゼル機関のピス
トン、シリンダカバー為シリンダライナ等の燃焼室構成
部に見られる冷却面からのクラック事故は材料の腐食に
よる強度低下が主因とさnている。従ってこの腐食を防
止するために冷却水中に防錆剤が添加されている。この
ような防錆剤としては亜硝酸塩、りん酸塩、ほう酸塩等
が使用さnている。(Prior Art) Rust prevention management of the cooling system of a diesel engine is extremely important. In particular, the main cause of crack accidents seen in the cooling surfaces of combustion chamber components such as pistons, cylinder covers, and cylinder liners in high-output marine diesel engines is a decrease in strength due to material corrosion. Therefore, a rust preventive agent is added to the cooling water to prevent this corrosion. As such rust preventives, nitrites, phosphates, borates, etc. are used.
然、しながら、大証ディーゼル機関の場合、燃料として
硫黄含V率の高い友質油が使用さnるので、この燃焼に
より発生する亜*酸ガスから生成す不硫酸イオンが冷却
水中に混入してくることは避けられない。この硫酸イオ
ンは防錆剤の防錆効果を著しく低下させる。また硫酸イ
オンの量は時間と共に増加し、材料の腐食が促進さnる
。腐食による事故を防止するため防錆剤添加冷却水でも
一般に硫酸イオンt−50ppm以下に抑制することが
必要とされている。However, in the case of OSE diesel engines, since friendly oil with a high sulfur content and V ratio is used as fuel, unsulfate ions generated from the nitrous acid gas generated by this combustion may mix into the cooling water. It is inevitable that it will come. This sulfate ion significantly reduces the rust prevention effect of the rust inhibitor. Additionally, the amount of sulfate ions increases with time, accelerating corrosion of the material. In order to prevent accidents due to corrosion, it is generally necessary to suppress sulfate ions to t-50 ppm or less even in cooling water containing rust preventive agents.
従って腐食防止のためには冷却水全極めて頻繁に交換し
なければならないことになるが、外洋航行中の船舶にと
って清水は高価であυ、量的にも制限を受け、かかる頻
繁な冷却水の交換は不可能である。Therefore, in order to prevent corrosion, all of the cooling water must be replaced very frequently, but fresh water is expensive for ships sailing on the open sea, and the quantity is limited, making it necessary to replace the cooling water frequently. Replacement is not possible.
亜硝酸塩系防錆剤を含む冷却水中の硫酸イオンを除去す
る方法としてアルカリ土類金属及び鉛の亜硝酸塩、若く
は水酸化物を注入する方法も提案されているが、この方
法では定量薬注ポンプ、薬注タンク、反応タンク、フィ
ルタ等複雑な装置を要し、また薬品の秤量、溶解、注入
等操作が煩雑である。A method of injecting alkaline earth metal and lead nitrites or hydroxides has also been proposed as a method for removing sulfate ions in cooling water containing nitrite-based rust inhibitors, but this method does not require metered dose injection. Complex devices such as pumps, chemical injection tanks, reaction tanks, and filters are required, and operations such as weighing, dissolving, and injecting chemicals are complicated.
(発明が解決しようとする問題点)
本発明は上記の欠点全解消し、簡便にしかも効果的に冷
却水中の硫酸イオンを除去しうる方法を提供しようとす
るものである。(Problems to be Solved by the Invention) The present invention aims to eliminate all of the above-mentioned drawbacks and provide a method that can simply and effectively remove sulfate ions from cooling water.
(問題点を解決する九めの手段)
本発明は、バリウム形強酸性陽イオン交換樹脂に冷却水
を通し、防錆剤の効果を賦活させ、硫酸イオンのみを捕
捉して冷却水中硫酸イオン濃度を減少させるものである
。すなわち本発明は、亜硝酸塩系、りん酸塩系、ほう酸
塩系、又はこれらの混合物よりなる防錆剤を含むディー
ゼル機関の冷却水の一部、又は全てをバリウム形強酸性
陽イオン交換樹脂筒に通すことを特徴とするディーゼル
機関冷却水の硫酸イオン除去方法である。(Ninth means for solving the problem) The present invention passes cooling water through a barium-type strongly acidic cation exchange resin to activate the effect of the rust preventive agent and capture only sulfate ions to increase the concentration of sulfate ions in the cooling water. This reduces the That is, the present invention provides for converting some or all of diesel engine cooling water containing a nitrite-based, phosphate-based, borate-based rust preventive agent, or a mixture thereof into a barium-type strongly acidic cation exchange resin tube. This is a method for removing sulfate ions from diesel engine cooling water.
本発明によnばバリウム形強酸性陽イオン交換樹脂に防
錆剤及び硫酸イオンを含む冷却水を通すことにより防錆
剤と反応していた金属がバリウムと置換し、遊離したバ
リウムは硫酸イオンと硫酸バリウムとなってイオン交換
樹脂粒間に捕捉さnて冷却水中硫酸イオンは減少すると
共に、防錆剤と反応してい友金属はイオン交換樹脂に吸
着さn防錆剤の防錆作用全賦活させるのである。According to the present invention, by passing cooling water containing a rust preventive agent and sulfate ions through a barium-type strongly acidic cation exchange resin, the metal that has reacted with the rust preventive agent is replaced with barium, and the liberated barium is replaced with sulfate ions. The sulfate ions in the cooling water are reduced as barium sulfate, which is captured between the ion exchange resin particles, and also reacts with the rust preventive agent. It activates it.
本発明方法はディーゼル機関の冷却水循環系に連結され
た配管系に接続配置さnた流量制御弁とイオン交換樹脂
部への通水量を測定する流量計、及び硫酸イオンを除去
するカートリッジ式のバリウム形強酸性陽イオン交換樹
脂筒を備えた装置により好まし〈実施することができる
。The method of the present invention includes a flow control valve connected to a piping system connected to a cooling water circulation system of a diesel engine, a flow meter for measuring the amount of water flowing to an ion exchange resin section, and a barium cartridge type for removing sulfate ions. It can be preferably carried out using an apparatus equipped with a strongly acidic cation exchange resin cylinder.
本発明において使用する強酸性陽イオン交換樹脂として
は、ダイアインオン(Diaion) 8K 及びPK
、アンパライト(Am’berlite) I R−1
208及びIR−124、ダウエックス(Dowex
)I’l ORNレワタイト(Lewatit)810
0などがあげられる。The strongly acidic cation exchange resins used in the present invention include Diaion 8K and PK.
, Am'berlite I R-1
208 and IR-124, Dowex
) I'l ORN Lewatite 810
Examples include 0.
添付図画は本発明方法を実施する装置の一例を示す模式
図である。図において1はディーゼル機関、2は冷却水
ポンプ、3は冷却器でありこnらは冷却水の主循環系を
なす配管により接続さnている。この主循環系に対し冷
却水ポンプ2と冷却器3の間に本発明方法を実施する装
置が接続さnる。The attached drawing is a schematic diagram showing an example of an apparatus for carrying out the method of the present invention. In the figure, 1 is a diesel engine, 2 is a cooling water pump, and 3 is a cooler, which are connected by piping forming the main circulation system of cooling water. A device for carrying out the method of the invention is connected between the cooling water pump 2 and the cooler 3 to this main circulation system.
主循環系を循環する冷却水の一部が冷却水ポンプ2の下
流においてバイパス弁4を絞ることにより流量制御弁5
により流量を制御され流量計6を経てカートリッジ式バ
リウム形陽イオン交換樹脂筒7に送らnる。イオン交換
樹脂部7で硫酸イオンを除去された冷却水は冷却器3に
送らnる。主循環系から取シ込trLる冷却水が懸濁粒
子を多く含む場合は、紙、金属、又は合成樹脂からなる
円筒形又はプリーツ状のフィルタ全配置するのがよい。A portion of the cooling water circulating in the main circulation system is supplied to the flow rate control valve 5 by throttling the bypass valve 4 downstream of the cooling water pump 2.
The flow rate is controlled by the flow meter 6 and sent to a cartridge type barium type cation exchange resin cylinder 7. The cooling water from which sulfate ions have been removed in the ion exchange resin section 7 is sent to the cooler 3. If the cooling water taken in from the main circulation system contains a large amount of suspended particles, it is preferable to install all cylindrical or pleated filters made of paper, metal, or synthetic resin.
実施例1
実船におけるディーゼル機関冷却水を採取しこnt−ス
チレン系のバリウム形陽イオン交換樹脂に通水した。Example 1 Diesel engine cooling water from an actual ship was collected and passed through an nt-styrene barium type cation exchange resin.
通水前冷却水分析結果
防錆剤濃度 1600 ppmpHq
硫酸イオン濃度 470 ppm通水後冷却水
分析結果
防錆剤濃度 1600 ppmpT19.2
硫酸イオン濃度 20 ppm使用された防
錆剤は共栄社油脂化学(休)製うスミンMK−45(亜
硝酸塩+ほう酸塩系)であった・
又、陽イオン交換樹脂はダウエックス50WH形(20
0メツシユ)に1モル塩化バリウム。Cooling water analysis results before water flow Rust preventive concentration 1600 ppmpHq Sulfate ion concentration 470 ppm Cooling water analysis results after water flow Rust preventive concentration 1600 ppmpT19.2 Sulfate ion concentration 20 ppm ) Usumin MK-45 (nitrite + borate system) was used. Also, the cation exchange resin was DOWEX 50WH type (20
0 mesh) to 1 mol barium chloride.
溶液を通し、バリウム形にしtものを使用し次。Pass the solution through it to make it into barium form.
実施例2
防錆剤としてタイホー工業製のハイモールAM−5(亜
硝酸塩+リン酸塩系)、バリウム形強酸性陽イオン交換
樹脂としてダイアインオ5KIB’i用いて実施例1と
同様に実施した。Example 2 A test was carried out in the same manner as in Example 1 using Hymol AM-5 (nitrite + phosphate system) manufactured by Taiho Industries as a rust preventive agent and Diain-O 5KIB'i as a barium type strongly acidic cation exchange resin.
通水前、冷却水分析結果
防錆剤濃度 2200 ppmpi
9.0
硫酸イオン濃度 1040 ppm通水後、冷却
水分析結果
防錆剤濃度 2000 ppmpi
9.2硫酸イオン濃度
14 ppm歳図面図面単な説明
添付図面は本発明方法を実施する装置の一例を示す図で
ある。Before water flow, cooling water analysis results rust preventive concentration 2200 ppmpi
9.0 Sulfate ion concentration 1040 ppm Cooling water analysis result after water flow Rust inhibitor concentration 2000 ppmpi
9.2 Sulfate ion concentration
BRIEF DESCRIPTION OF THE DRAWINGS 14 ppm Years Old Drawings Drawings Only Description The accompanying drawings show an example of an apparatus for carrying out the method of the invention.
1・・・ディーゼル機関
2・・・冷却水ポンプ 5・― 冷却器4・・・バイ
パス弁 5・・・流量制御弁6・・・流量計
7・・・カートリッジ式バリウム形陽イオン交換樹脂筒
復代理人 内 1) 明
復代理人 萩 原 亮 −
復代理人 安 西 篤 夫1... Diesel engine 2... Cooling water pump 5... Cooler 4... Bypass valve 5... Flow rate control valve 6... Flow meter 7... Cartridge type barium type cation exchange resin cylinder Sub-Agents 1) Meifuku Agent Ryo Hagiwara − Sub-Agent Atsuo Anzai
Claims (1)
らの混合物よりなる防錆剤を含むディーゼル機関の冷却
水の一部又は全てをバリウム形強酸性陽イオン交換樹脂
筒に通すことを特徴とするディーゼル機関冷却水の硫酸
イオン除去方法。(1) Passing some or all of the diesel engine cooling water containing a nitrite-based, phosphate-based, borate-based rust preventive, or a mixture thereof through a barium-type strongly acidic cation exchange resin cylinder. A method for removing sulfate ions from diesel engine cooling water, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12258285A JPS61283389A (en) | 1985-06-07 | 1985-06-07 | Removal of sulfate ion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12258285A JPS61283389A (en) | 1985-06-07 | 1985-06-07 | Removal of sulfate ion |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61283389A true JPS61283389A (en) | 1986-12-13 |
Family
ID=14839479
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12258285A Pending JPS61283389A (en) | 1985-06-07 | 1985-06-07 | Removal of sulfate ion |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61283389A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100655122B1 (en) | 2005-08-17 | 2006-12-08 | 현대자동차주식회사 | Coolant supply system for grinding |
-
1985
- 1985-06-07 JP JP12258285A patent/JPS61283389A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100655122B1 (en) | 2005-08-17 | 2006-12-08 | 현대자동차주식회사 | Coolant supply system for grinding |
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