JPS61266185A - Double electrode mig welding method - Google Patents
Double electrode mig welding methodInfo
- Publication number
- JPS61266185A JPS61266185A JP10586785A JP10586785A JPS61266185A JP S61266185 A JPS61266185 A JP S61266185A JP 10586785 A JP10586785 A JP 10586785A JP 10586785 A JP10586785 A JP 10586785A JP S61266185 A JPS61266185 A JP S61266185A
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- welding
- melted
- leading
- molten metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
- B23K9/1735—Arc welding or cutting making use of shielding gas and of a consumable electrode making use of several electrodes
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明は、2電極MAG (ミグ)溶接に係り、特に、
突合せ溶接において、裏はつり等の加工をせずども完全
な溶込みが得られる2電極マグ溶接法に関するものであ
る。[Detailed Description of the Invention] [Field of Application of the Invention] The present invention relates to two-electrode MAG (MIG) welding, and in particular,
This invention relates to a two-electrode MAG welding method that allows complete penetration in butt welding without the need for processing such as back chiseling.
MAG溶接は通常1.2mmφ−1.6+++mφの小
径のワイヤが使用されるため電流密度比較的高く、この
ため深溶込みを得ることが出来る。このMAG溶接で厚
板のX形突合せ溶接を行なう場合、一般的な積層法と示
したのが、第3図である。溶接要領は、母材1どうしの
開先合せを行なった後、初に積層するものである。この
溶接方法では、ルート間隔α、ルート面βの変化により
、溶込み不良10が発生し、完全な溶込みを100%得
ることは出来ない。In MAG welding, a wire with a small diameter of 1.2 mmφ-1.6+++ mφ is usually used, so the current density is relatively high, and therefore deep penetration can be achieved. When performing X-shaped butt welding of thick plates by this MAG welding, FIG. 3 shows a general lamination method. The welding procedure is such that after the grooves of the base metals 1 are aligned, they are first laminated. In this welding method, poor penetration 10 occurs due to changes in root spacing α and root surface β, and complete penetration cannot be achieved at 100%.
圧力容器等完全な溶込みが必要なものの溶接に当っては
、前記の溶接方法では、不可である。この対策として、
一般的に行なわれているが、片側溶接後、反対側の溶込
まない部分をとる。いわゆる裏はつり法である。裏はつ
り法は、第4図の如く、片側溶接後、第5図にように、
裏側の溶込まない部分21を、カウジング、グラインダ
ー等により削除するもので、その後、第6図のように、
溶接し、完全な溶接継手を得るものである。しかしなが
ら、この裏はつりを用いた突合せ溶接法は、裏はつりと
いう余分な作業を必要とするばかりでなく、グラインダ
ーによる仕上げ作業もしなければならず、作業性向上の
面からも妨げとなっていた。The above welding method is not suitable for welding pressure vessels and other items that require complete penetration. As a countermeasure for this,
This is commonly done, but after welding one side, the unwelded part of the opposite side is welded. This is the so-called Urahatsuri method. The back chisel method is as shown in Figure 4, after welding one side, as shown in Figure 5,
The part 21 on the back side that does not melt is removed by cowling, a grinder, etc., and then as shown in Figure 6,
weld and obtain a complete welded joint. However, this butt welding method using a back-end pick not only requires the extra work of back-end pick-up, but also requires finishing work with a grinder, which has been an impediment to improving workability.
の内容は、第7図で、先行電極2より極間距離8を有し
て後行電極3があり、かつ進行方向に対し横方向に距離
22だけずらし設定することにより、先行電極2で形成
された溶融金属9と、後行電極3で再溶融し、新たな溶
融金属10を形成させるものであるが、この方法は、同
−開先内でしか適用されなく、かつ、初層に適用しても
、溶込み不良の欠陥をなくすることは出来ない。The content of is shown in FIG. 7, where there is a trailing electrode 3 with an inter-electrode distance of 8 from the leading electrode 2, and by setting the trailing electrode 3 to be shifted by a distance of 22 in the transverse direction with respect to the advancing direction, the electrode 3 is formed with the leading electrode 2. The molten metal 9 that has been removed is remelted by the trailing electrode 3 to form a new molten metal 10, but this method is applicable only within the same groove and is not applicable to the first layer. However, defects due to poor penetration cannot be eliminated.
本発明の目的は、開発の両側に配置した2電極により、
溶接開発を両側から溶接し、溶込み深さを自在に制御し
、溶接開先内ルート巾に対し、溶接条件を常に順応させ
完全な突合せ溶接を得、さらに、作業性を向」ニさせる
ことを目的とした2電極MAG溶接法を提供することに
ある。The purpose of the present invention is to provide two electrodes placed on both sides of the
To develop welding by welding from both sides, freely controlling the penetration depth, constantly adapting the welding conditions to the root width of the welding groove to obtain a perfect butt weld, and further improving workability. The object of the present invention is to provide a two-electrode MAG welding method for the purpose of.
本発明は、内部欠陥のない完全な溶込みを必要とする突
合せ溶接において、裏はつり等の作業をしなくとも・、
完全な溶込みを得ることを可能とすの目的を達成せしめ
たものである。The present invention enables butt welding, which requires complete penetration without internal defects, without the need for back chisel work, etc.
This has achieved the purpose of making it possible to obtain complete penetration.
以下、本発明の一実施例を第1,2図により、説明する
。第1図は、溶接開発先内における2電極の配置を示す
説明図である。図において、2は先行電極であって、こ
の先行電極2は開先11−内にあって、図示していない
開先角度に応じて設定される溶接方向に基準として配置
される。3は後行電極である。この後行電極3は、前記
先行電極2の反対側に配置され、溶接中、先行電極3よ
り電流及び電圧共高く設定し、先行電極3で溶融出来な
かった開先11内ル一ト面βと溶融金属を溶融し、かつ
、開先11内ル一ト面β及びルートギャップαの変化に
対応し、先行電極2で溶融した金属を常に一定に溶融さ
せるものである。なお、本例では、先行電極2及び後行
電極3の溶接方向の傾斜角度について述べていないが、
溶接電流及び電圧または溶接速度により任意に傾けて設
定さする。第2図は、第1図のX−X断面図を示す。An embodiment of the present invention will be described below with reference to FIGS. 1 and 2. FIG. 1 is an explanatory diagram showing the arrangement of two electrodes within a welding site. In the figure, reference numeral 2 denotes a leading electrode, which is located within the groove 11- and is placed as a reference in a welding direction that is set according to a groove angle (not shown). 3 is a trailing electrode. This trailing electrode 3 is disposed on the opposite side of the leading electrode 2, and during welding, the current and voltage are set higher than that of the leading electrode 3, and the groove 11, which cannot be melted by the leading electrode 3, has a rut surface β. In addition, the metal melted by the preceding electrode 2 is constantly melted in a constant manner in response to changes in the root surface β and the root gap α in the groove 11. Although this example does not describe the inclination angle of the leading electrode 2 and trailing electrode 3 in the welding direction,
The angle can be set arbitrarily depending on the welding current and voltage or welding speed. FIG. 2 shows a sectional view taken along the line XX in FIG. 1.
ある定ま妻だ溶接電流、電圧により先行電極2でアーク
4を発生させ溶融金属9を形成する。この際の先行電極
2による母材1への溶込み深さは5である。後行電極3
は、前記先行電極2によって形成された溶融金属9の、
その一部が凝固を始める範囲内(先行電極2と後行電極
の極間距離8)の反対側にあって、先行電極2より電流
及び電圧共高く設定し、アーク4を発生させ溶融金属1
0を形成する。この後行電極3による溶込み深さは6で
、前記先行電極の溶込み深さ5とのラップ分7を、一定
とするよう溶接条件を制御することにより、溶接開先中
に対し、常に順応した溶接作業が至極簡単な行なえ、作
業性は極めて向上すると共に、溶込み不良等の内部欠陥
のないなどの優れた効果が得られる。An arc 4 is generated at the leading electrode 2 using a certain fixed welding current and voltage to form a molten metal 9. The penetration depth of the preceding electrode 2 into the base material 1 at this time is 5. Trailing electrode 3
of the molten metal 9 formed by the preceding electrode 2,
A part of the molten metal is located on the opposite side of the range where solidification begins (distance between the leading electrode 2 and the trailing electrode 8), and the current and voltage are set higher than the leading electrode 2 to generate an arc 4 and molten metal 1.
form 0. The penetration depth of this trailing electrode 3 is 6, and by controlling the welding conditions so that the lap portion 7 with respect to the penetration depth 5 of the preceding electrode is constant, the penetration depth is always 6 during the welding groove. The welding work can be carried out extremely easily, workability is greatly improved, and excellent effects such as no internal defects such as poor penetration can be obtained.
以上のように、この発明によれば、裏はつり等高度の溶
接に対しても、自動化が図れることから、その効果は大
である。As described above, according to the present invention, high-level welding such as underside welding can be automated, and the effect is great.
第1図は、本発明の2電極ミグ溶接法の実施時の電極の
配置図、第2図は、第1図のX−X断面図、第3図は、
通常の溶込み不良の欠陥部の断面説明図、第4図、第5
図、第6図はそれぞれ、通常の裏はつりによる作業説明
図、第7図は、公知例の2電極ミグ溶接法の説明図であ
る。
1・・母材、2・・・先行電極、3・・後行電極、4・
・・アーク、5・・・溶込み、6・・・溶込み、7・・
溶込みのラップ分。Fig. 1 is a diagram of the arrangement of electrodes during implementation of the two-electrode MIG welding method of the present invention, Fig. 2 is a sectional view taken along line XX in Fig. 1, and Fig. 3 is a
Cross-sectional explanatory diagrams of defective parts due to normal poor penetration, Figures 4 and 5
6 and 6 are respectively explanatory diagrams of work performed by normal back chiseling, and FIG. 7 is an explanatory diagram of a known two-electrode MIG welding method. 1. Base material, 2. Leading electrode, 3. Trailing electrode, 4.
...Arc, 5...Penetration, 6...Penetration, 7...
Wrap portion of melting.
Claims (1)
溶接において、溶接しようとする母材の開先内基準位置
に先行電極を設け、該先行電極による溶融金属の一部が
凝固を始める範囲内にあつて、後行電極を先行電極の開
先の反対側に配置して、溶接中、先行電極より後行電極
の電流及び電圧共高く設定せしめ、先行電極で溶融出来
なかつた、開先内ルート面と溶融金属を後行電極により
溶融し、かつ、前記先行電極で溶融した金属を常に一定
に溶融せしめながら完全な突合せ溶接を可能としたこと
を特徴とする2電極ミグ溶接法。1. In two-electrode MIG welding in which the leading and trailing electrodes have the same polarity, the leading electrode is placed at a reference position within the groove of the base material to be welded, and a portion of the molten metal caused by the leading electrode solidifies. Within the starting range, the trailing electrode was placed on the opposite side of the groove of the leading electrode, and during welding, the current and voltage of the trailing electrode were set higher than those of the leading electrode, so that the leading electrode could not melt. A two-electrode MIG welding method, characterized in that the root surface of the groove and the molten metal are melted by a trailing electrode, and the metal melted by the leading electrode is always melted at a constant rate, making it possible to perform complete butt welding. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10586785A JPS61266185A (en) | 1985-05-20 | 1985-05-20 | Double electrode mig welding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10586785A JPS61266185A (en) | 1985-05-20 | 1985-05-20 | Double electrode mig welding method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61266185A true JPS61266185A (en) | 1986-11-25 |
Family
ID=14418906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10586785A Pending JPS61266185A (en) | 1985-05-20 | 1985-05-20 | Double electrode mig welding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61266185A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010046937A1 (en) * | 2008-10-21 | 2010-04-29 | Me-Ca S.R.L. | Method for butt welding sheet metal plates, and welding machine for the application of this method |
JP2012179660A (en) * | 2012-06-27 | 2012-09-20 | Jfe Engineering Corp | Gas metal arc welding method |
CN104028880A (en) * | 2013-03-06 | 2014-09-10 | 青岛四方庞巴迪铁路运输设备有限公司 | Welding process method of aluminum profile car hook plate |
-
1985
- 1985-05-20 JP JP10586785A patent/JPS61266185A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010046937A1 (en) * | 2008-10-21 | 2010-04-29 | Me-Ca S.R.L. | Method for butt welding sheet metal plates, and welding machine for the application of this method |
JP2012179660A (en) * | 2012-06-27 | 2012-09-20 | Jfe Engineering Corp | Gas metal arc welding method |
CN104028880A (en) * | 2013-03-06 | 2014-09-10 | 青岛四方庞巴迪铁路运输设备有限公司 | Welding process method of aluminum profile car hook plate |
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