JPS61262427A - Straightening method for steel plate - Google Patents
Straightening method for steel plateInfo
- Publication number
- JPS61262427A JPS61262427A JP10472585A JP10472585A JPS61262427A JP S61262427 A JPS61262427 A JP S61262427A JP 10472585 A JP10472585 A JP 10472585A JP 10472585 A JP10472585 A JP 10472585A JP S61262427 A JPS61262427 A JP S61262427A
- Authority
- JP
- Japan
- Prior art keywords
- load
- rolling reduction
- steel plate
- straightening
- factor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
Description
【産業上の利用分野1
この発明はローラレベラーによって鋼板の反り歪を矯正
する方法の改良に関する。
【従来の技術】
従来、鋼板の矯正手段の1つとして、第2図に示される
ような、千鳥状に配設された複数本のロール2からなり
、鋼板に繰返し曲げを与えることにより反り歪を矯正す
るローラレベラー1がある。
このようなローラレベラー1の矯正条件は、一般的に入
側圧下量、及び出側圧下量によって決定される。
即ち、第3図に示されるように、上側ロール群3及び下
側ロール群4をそれぞれ同一直線上に配置して、且つ、
該直線を出側に拡開するように傾けるいわゆる傾動圧下
をかけて鋼板5を矯正する場合、矯正後の鋼板5の残留
応力歪は入側圧下量δ1によって決定され、又、反りは
出側圧下量δ2によって決定される。ローラレベラー1
による矯正効果は、塑性降伏率によって評価され、前記
入側及び出側の圧下量は被矯正板の条件に応じた塑性降
伏率が得られるように設定される。
ここで、従来のローラレベラーにおいては、前記圧下量
は、鋼板の通板を行う前に設定されて通板中には調整さ
れていない。
ところが、実際の操業時においては、O−ラレベラーの
ハウジングの伸び、圧下スクリューの偏平等の予測を誤
った場合、必要な塑性降伏率を得ることができず、再通
板を行ったりして、目的の塑性降伏率を得るようにする
ことが多い。このため、作業能率及びエネルギー効率が
低いという問題点がある。FIELD OF INDUSTRIAL APPLICATION 1 This invention relates to an improvement in a method for correcting warpage of a steel plate using a roller leveler. [Prior Art] Conventionally, as one of the means for straightening a steel plate, it consists of a plurality of rolls 2 arranged in a staggered manner as shown in FIG. There is a roller leveler 1 for correcting. Such straightening conditions of the roller leveler 1 are generally determined by the amount of reduction on the entrance side and the amount of reduction on the exit side. That is, as shown in FIG. 3, the upper roll group 3 and the lower roll group 4 are arranged on the same straight line, and
When straightening the steel plate 5 by applying a so-called tilting reduction that tilts the straight line toward the exit side, the residual stress strain of the steel plate 5 after straightening is determined by the entry side reduction amount δ1, and the warpage is determined by the exit side pressure. It is determined by the lower amount δ2. Roller leveler 1
The straightening effect is evaluated by the plastic yield rate, and the reduction amounts on the input side and the outlet side are set so as to obtain the plastic yield rate according to the conditions of the plate to be straightened. Here, in the conventional roller leveler, the reduction amount is set before threading the steel plate and is not adjusted during threading. However, during actual operation, if the elongation of the housing of the O-leveler and the unevenness of the rolling screw are incorrectly predicted, the necessary plastic yield rate cannot be obtained, and the plate must be rethreaded. It is often done to obtain the desired plastic yield rate. Therefore, there is a problem that work efficiency and energy efficiency are low.
この発明は、上記従来の問題点に鑑みてなされたもので
あって、−回の通板で効率良く必要な塑性降伏率を得る
ことができるようにした鋼板の矯正方法を提供すること
を目的とする。
c問題点を解決するための手段】
この発明は、O−ラレベラーにより反り歪を矯正する鋼
板の矯正方法において、前記ローラレベラーの圧下歯を
、必要塑性降伏率に基づき予め計算されている矯正荷重
と実測荷重との差に基づいて制御して、必要塑性降伏率
を得るようにして上記目的を達成するものである。The present invention has been made in view of the above-mentioned conventional problems, and an object of the present invention is to provide a method for straightening a steel plate that can efficiently obtain the necessary plastic yield rate in - times of passing. shall be. Means for Solving the Problems [0013] The present invention provides a method for straightening a steel plate in which warpage is corrected using an O-layer leveler, in which the rolling teeth of the roller leveler are subjected to a straightening load calculated in advance based on the required plastic yield rate. The above object is achieved by performing control based on the difference between the actual load and the actual load to obtain the required plastic yield rate.
この発明においては、ローラレベラーの圧下量を、矯正
荷重と実測荷重との差をフィードバックさせて制御して
必要塑性降伏率を確実に得られるようにしている。In this invention, the reduction amount of the roller leveler is controlled by feeding back the difference between the straightening load and the measured load, so that the required plastic yield rate can be reliably obtained.
以下本発明に係る鋼板の矯正方法を、該方法を実施する
ための装置を示す第1図を参照して説明・する。
この装置は、第1図に示されるようにO−ラレベラ−1
における入側圧下@M6及び出側圧下量@7の圧下歯を
、入側圧下量W!!6及び出側圧下装置17それぞれに
取付けられた荷重検出器8.9によって得られる実測荷
重と、必要塑性降伏率に基づき予め計算されている前記
入側圧下11M6及び出側圧下量!!7における矯正荷
重との差に基づいて、制御装置110により前記入側圧
下装置6及び出側圧下量r!17の圧下量を制御して、
必要塑性降伏率を得るようにしたものである。
図の符号5は被矯正板である鋼板を示す。
上記制御装置10に予め与えられる入側圧下装置6及び
出側圧下装置7における矯正筒111F1及びF2は次
の(1)及び(2)式によって、入側圧下量δ1、出側
圧下量δ2、被矯正板板厚H1降伏応力σYの関数とし
て表わされる。
F+−ft(δ1、δ2、H1σY)・・・(1)F2
−1’z(δ1 、δ2、H1σY) ・・・ (2)
このことは実験的にも裏付けられている。
又、前記矯正荷重F1.F2は、塑性降伏率をηとした
場合衣の(3)式及び(4)式によって表わされる。
F+−f+−(η、H1σY) ・・・・・・・・・(
3)Fz−F2−(η、H1σY) ・・・・・・・・
・(4)即ち、矯正荷重Fl、F2は降伏率ηの関数と
して表わされることになる。
前記制御袋[10は、入側ロール11及び出側ロール1
2における入側圧下量及び出側圧下量と現実の圧下lと
の差Δδ1及びΔδ2を次の(5)及び(6)式から演
算して、該差分だけ入側圧下量W16及び出側圧下@!
!7によって圧下調整するようにされている。ここで、
Fl−及びF2−は荷重検出器8.9によって検出され
た入側圧下装置6及び出側圧下装置7での実測圧延荷重
を示す。
Δδ1=(Fl−Ft)/(う f1/8δ1)・・・
・・・・・・(5)
Δ62−(Fz−F2 )、/(a fz/86z)
・・・・・・・・・ (6)
ここで、a 1’+/a6+及びaf2/aδ2は、前
記(1)及び(2)式によって求められる。
本発明者の実験によれば次のような結果を得へれた。
板厚301、板幅5000F!の熱鋼板((Fy−6,
5m、/d)を矯正する場合、塑性降伏率80%を得る
ための矯正条件は、計算上、入側圧下量3n、出側圧下
!! Onwで入側矯正荷重300 ton、出側矯正
荷重100tonである。
入側圧下II3顛、出側圧下量Oπに設定し、従来方法
で矯正を行ったところ、入側平均矯正荷重25Qton
、出側平均荷重5 Q tonであり、残留急峻度は、
0.5%であった。
これに対して、入側圧下13m、出側圧下l1Oiに初
期設定し、矯正中、入側、出側のそれぞれの設定矯正荷
重と実績荷重との差が零となるように圧下歯を動的に制
御したところ、残留急峻度0゜2%の良好な鋼板が得ら
れた。The method for straightening a steel plate according to the present invention will be explained below with reference to FIG. 1, which shows an apparatus for carrying out the method. As shown in FIG.
The reduction teeth of the entry side reduction @M6 and the exit side reduction amount @7 are set to the entry side reduction amount W! ! The input side reduction 11M6 and the exit side reduction amount are calculated in advance based on the actually measured load obtained by the load detector 8.9 attached to each of the 6 and the exit side reduction device 17, and the required plastic yield rate! ! Based on the difference from the straightening load at 7, the control device 110 adjusts the input side rolling down device 6 and the exit side rolling down amount r! By controlling the reduction amount of 17,
This is to obtain the required plastic yield rate. Reference numeral 5 in the figure indicates a steel plate which is a plate to be straightened. The straightening cylinders 111F1 and F2 in the entry side rolling down device 6 and the exit side rolling down device 7 provided in advance to the control device 10 are determined by the following equations (1) and (2): an entry side rolling amount δ1, an exit side rolling amount δ2, It is expressed as a function of the thickness H1 of the plate to be straightened and the yield stress σY. F+-ft(δ1, δ2, H1σY)...(1) F2
-1'z(δ1, δ2, H1σY) ... (2)
This is also supported experimentally. Moreover, the correction load F1. F2 is expressed by Equations (3) and (4), where the plastic yield rate is η. F+−f+−(η, H1σY) ・・・・・・・・・(
3) Fz−F2−(η, H1σY) ・・・・・・・・・
-(4) That is, the straightening loads Fl and F2 are expressed as functions of the yield rate η. The control bag [10 is an inlet roll 11 and an outlet roll 1
Calculate the differences Δδ1 and Δδ2 between the inlet side reduction amount and the outlet side reduction amount in 2 and the actual reduction l from the following equations (5) and (6), and calculate the inlet side reduction amount W16 and the outlet side reduction by the difference. @!
! The pressure is adjusted by 7. here,
Fl- and F2- indicate the actual rolling loads at the inlet rolling device 6 and the outlet rolling device 7 detected by the load detector 8.9. Δδ1=(Fl-Ft)/(f1/8δ1)...
......(5) Δ62-(Fz-F2), /(a fz/86z)
(6) Here, a 1'+/a6+ and af2/aδ2 are determined by the above equations (1) and (2). According to experiments conducted by the present inventor, the following results were obtained. Board thickness 301, board width 5000F! hot steel plate ((Fy-6,
5m, /d), the straightening conditions to obtain a plastic yield rate of 80% are calculated to be an input side reduction of 3n and an exit side reduction! ! Onw, the straightening load on the entrance side is 300 tons and the straightening load on the exit side is 100 tons. When straightening was performed using the conventional method with the entry side reduction II set to 3 days and the exit side reduction amount Oπ, the average correction load on the entry side was 25 Qton.
, the average load on the exit side is 5 Q ton, and the residual steepness is:
It was 0.5%. On the other hand, the initial setting is 13 m for the entry side reduction and 11 Oi for the exit side reduction, and the reduction tooth is dynamically adjusted so that the difference between the set orthodontic load and the actual load on each of the entrance and exit sides during correction becomes zero. When the steel plate was controlled to have a residual steepness of 0°2%, a good steel plate was obtained.
本発明は上記のように構成したので、再通板等を行うこ
となく、ローラレベラーにより確実に必要塑性岬伏串を
得ることができるという優れた効果を有する。Since the present invention is constructed as described above, it has the excellent effect of being able to reliably obtain the required plastic skewer using a roller leveler without performing re-threading or the like.
第1図は本発明に係る鋼板の矯正方法を実施するための
ローラレベラーを示す、一部ブロック因を含む側面図、
第2図は一般的ローラレベラーにおけるロール配置状態
を示す斜視図、第3因は同側面図である。
1・・・ローラレベラー、 2・・・矯正ロール、3
・・・上側ロール群、 4・・・下側O−ル群、5
・・・鋼板、 6・・・入側圧下装置、7
・・・出側圧下装置、
8.9・・・荷重検出器、 10・・・制御装置、1
1・・・入側ロール、 12・・・出側ロール。FIG. 1 is a side view showing a roller leveler for carrying out the steel plate straightening method according to the present invention, including some blockage;
FIG. 2 is a perspective view showing the arrangement of rolls in a general roller leveler, and the third factor is a side view of the same. 1... Roller leveler, 2... Straightening roll, 3
...Upper roll group, 4...Lower O-roll group, 5
... steel plate, 6 ... entry side rolling down device, 7
...Output side lowering device, 8.9...Load detector, 10...Control device, 1
1... Entry side roll, 12... Output side roll.
Claims (1)
正方法において、前記ローラレベラーの圧下量を、必要
塑性降伏率に基づき予め計算されている矯正荷重と実測
荷重との差に基づいて修正制御して、必要塑性降伏率を
得ることを特徴とする鋼板の矯正方法。(1) In a steel plate straightening method in which warpage is straightened using a roller leveler, the reduction amount of the roller leveler is corrected and controlled based on the difference between the straightening load calculated in advance based on the required plastic yield rate and the actually measured load. A method for straightening a steel plate, characterized by obtaining a required plastic yield rate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10472585A JPS61262427A (en) | 1985-05-16 | 1985-05-16 | Straightening method for steel plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10472585A JPS61262427A (en) | 1985-05-16 | 1985-05-16 | Straightening method for steel plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61262427A true JPS61262427A (en) | 1986-11-20 |
Family
ID=14388469
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10472585A Pending JPS61262427A (en) | 1985-05-16 | 1985-05-16 | Straightening method for steel plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61262427A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005103583A (en) * | 2003-09-30 | 2005-04-21 | Jfe Steel Kk | Burr correction method for steel plate edge |
JP2010172925A (en) * | 2009-01-29 | 2010-08-12 | Nippon Steel Corp | Method for estimating material constant and straightening state of material to be straightened under roller straightening, and operational method of roller leveler |
JP2020175442A (en) * | 2019-04-18 | 2020-10-29 | 日本製鉄株式会社 | Estimation method for deformation state of material to be corrected and control method for roll push-in amount of roller leveller |
-
1985
- 1985-05-16 JP JP10472585A patent/JPS61262427A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005103583A (en) * | 2003-09-30 | 2005-04-21 | Jfe Steel Kk | Burr correction method for steel plate edge |
JP2010172925A (en) * | 2009-01-29 | 2010-08-12 | Nippon Steel Corp | Method for estimating material constant and straightening state of material to be straightened under roller straightening, and operational method of roller leveler |
JP2020175442A (en) * | 2019-04-18 | 2020-10-29 | 日本製鉄株式会社 | Estimation method for deformation state of material to be corrected and control method for roll push-in amount of roller leveller |
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