JPS61255838A - Preparation of reflective mirror made of fiber reinforced plastic - Google Patents

Preparation of reflective mirror made of fiber reinforced plastic

Info

Publication number
JPS61255838A
JPS61255838A JP9863585A JP9863585A JPS61255838A JP S61255838 A JPS61255838 A JP S61255838A JP 9863585 A JP9863585 A JP 9863585A JP 9863585 A JP9863585 A JP 9863585A JP S61255838 A JPS61255838 A JP S61255838A
Authority
JP
Japan
Prior art keywords
resin layer
mirror
reflective mirror
mold
reinforced plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9863585A
Other languages
Japanese (ja)
Other versions
JPH0341047B2 (en
Inventor
Hisayo Shimodaira
下平 久代
Toshio Ono
利夫 小野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP9863585A priority Critical patent/JPS61255838A/en
Priority to DE19863612325 priority patent/DE3612325A1/en
Publication of JPS61255838A publication Critical patent/JPS61255838A/en
Publication of JPH0341047B2 publication Critical patent/JPH0341047B2/ja
Priority to US07/832,655 priority patent/US5178709A/en
Granted legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • G02B5/10Mirrors with curved faces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0025Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
    • B29C37/0028In-mould coating, e.g. by introducing the coating material into the mould after forming the article
    • B29C37/0032In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00605Production of reflex reflectors
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/68Release sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous

Abstract

PURPOSE:To obtain a method for preparing a reflective mirror capable of easily releasing a sandwich structure even if no release agent is used and improved in the close adhesiveness of an aluminum vapor deposition film, by a method wherein a release film is placed on the upper surface of a mold having a molding surface having received mirror surface finishing and comprising a material having low linear expansion coefficient and, after a resin layer was formed on said film, a fiber reinforced plastic plate of a semi-cured state is further placed on said resin layer to mold a reflective mirror base material under pressure and heating and, after demolding, a thin metal film is vapor-deposited to the resin layer. CONSTITUTION:A release film 8 is placed on the upper surface having received mirror surface processing of a mold 10 and a resin layer 9 is subsequently formed to said film 8 and a FRP plate 3, an adhesive 4, a central member 2, the adhesive 4 and the FRP plate 3 are successively laminated to said resin layer 9 and the whole is pressurized under heating to mold the base material of a reflective mirror. When demolding is performed after the completion of molding, a mirror surface is transferred to the adhered resin layer 9 and, therefore, only by applying the vapor deposition of aluminium 5 to the resin layer 9, the reflective surface of a reflective mirror is formed and the obtained structure is mounted to a mount frame to complete the reflective mirror. Further, if the polishing processing of the resin layer 9 is performed to reduce surface roughness and aluminum 5 is subsequently vapor- deposited, the reflective mirror having higher accuracy is obtained.

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 この発明は、赤外線から可視光線領域の光線を反射する
。高精度な繊維強化プラスチック製反射鏡の製造方法に
関するものである。 〔従来の技術〕 従来のこの種の反射鏡は、第3.第4図に示す製造方法
で製造していた。第3図は従来の製造方法により製造す
る状態を示す断面図、第4図は従来の製造方法により製
造した反射鏡を示す断面図である。図において山は反射
鏡の芯材でbるサンドイッチ構造体、(2)はこのサン
ドイッチ構造体(11の中心部材で、金属または高分子
の薄板よりなる軽量なハニカムコアあるいは高分子発泡
体が用いられている。(31は、中心部材(2)の両側
に、接着剤でるる半硬化状態の樹脂含浸シート(4;を
介して接着された繊維強化プラスチック板(以下FRP
板とよぶ)で例えば炭素槙維強化プラスチック板である
。また(5)はサンドイッチ構造体+IJ ft成成形
後9射射となる面に蒸着させた金属層−例えばアルミニ
ウム層である。(6)は9反射鏡を成形する成形型で2
反射鏡を乗せる上面は1反射面の鏡面に合わせた形状9
寸法に加工され、離型剤(7)が塗布されている。 従来の反射鏡は以上のように構成され9次のように製造
される。まず成形型(61の鏡面加工面に離型剤(7)
を塗布する。次にFRP &+31 、中心部材(2)
。 FRP板(3]の順に接着剤(4)を介して頃に積層し
、加熱、加圧し9反射鏡基材となるサンドイッチ構造体
(1)を成形する。 次に脱型後、離型剤(7)金除去し、サンドイッチ構造
体(υの反射面となる面を研摩加工し、鏡面仕上後その
面に、金属層2例えばアルミニウムを蒸着させ2反射鏡
とし、取付枠(図示していない)に取り付ける。 〔発明が解決しようとする問題点3 以上のような従来の反射鏡の製造方法では、成形型の上
面に離型剤を塗布し、その上にFRP板と中心部材を接
着剤を介して積層し、サンドイッチ構造体?成形してい
るので、成形し脱型後2反射面となる面に付着した離型
剤を除去しなくては反射面に付着させるアルミニウムの
蒸着膜の密着性が良くないという問題点があった。また
反射面となる面を研摩し、鏡[frK仕上げる際に、 
 F’RP板の表皮の樹脂層が研摩され、内部にある繊
維等の凹凸の部分が外に表われ、研摩後の面の表面粗さ
が大きくなるという問題点もあった。 この発明はかかる問題点を解決するためになされたもの
で、fm型剤を使用しなくても、サンドイッチ構造体が
容易に雌型でき、またアルミ蒸着膜の密着性を良くする
反射鏡の製造法を得ることを目的とする。また脱型後9
反射面となる面を研摩しても表面粗さが大きくならない
反射鏡の製造法を得ることを目的とする。 〔問題点を解決するための手段〕 この発明による反射鏡の製造方法は9反射鏡に必要な形
状9寸法精度に鏡面加工された成型面を有する線膨張率
の少ない材料よりなる成形型の上面に、離型フィルムを
乗せ、との離型フィルム上に樹脂層を形成する第1の工
程と、この樹脂層の上に半硬化したFRP板を乗せ、加
熱加圧して反射鏡基材を成形する第2の工程と、前記成
形型を脱型後得られた反射鏡基材の樹脂層にアルミニウ
ム等の金属薄膜を蒸着し9反射面を形成する第3の工程
とからなる製造方法としたものである。 〔作用〕 この発明においては、鏡面加工された成形型の上面に離
型フィルムを乗せ、その上に樹脂層を形成し、さらにそ
の上にFRP板等を乗せ、加圧、加熱して反射鏡基材を
成形するようKしたので、容易にrI&型でき、かつ研
摩仕上加工を行なっても樹脂層を加工することにより鏡
面が得られるので。 表面粗さが大きくならず、アルミニウム蒸着膜の密着性
も艮くなる製造方法でめ6゜ 〔実施例〕 第1.第2図に、この発明の一実施例によるFRP製反
射鏡の製造方法による反射鏡を示し、第1図は2反射鏡
の部分断面図、第2図は、製造状態を示す断面図である
。図において(υ〜(5)は従来例と同一または相当品
であるから説明は省略する。住〔はガラス等の線膨張係
数の少ない材料よりなる成形型であり、成型面となる上
面は反射鏡としての寸法種度例えば表面粗さo、oss
以下に鏡面加工されている0(8)は成形型αqの鏡面
加工した上面に乗せられた雌型フィルムで、ポリイミド
等の樹脂フィルムである。(9Jはこの離型フィルム(
8)上に形成された樹脂層で、その上にIFRP板(3
)、接着剤(4)。 中心部材(2)、接着剤141 、  FRP板(3)
を順に積層したサンドイッチ構造体(1)が形成される
。 この発明の一実施例によるFRP fi反射鏡は、上記
のように構成され2次のよ5に製造される。まず成形型
aaoB面加工した上面に離型フィルム(8)を乗せ9
次にこの上に樹脂層(男を形成し、その上にFRP板L
3)、接着剤(4)、中心部材(2I、接着剤(4)。 FRP板(31を順に積層し、加熱加圧し9反射鏡の基
材を成形する。成形完了後説型すると、付着した樹脂層
(9)Kは、鏡面が転写されているので、樹脂層(9J
にアルミニウム(5) ’(+’蒸着するだけで反射鏡
の反射面となり、取付枠(図示していない)に取付け1
反射鏡が完成する。 なお、樹脂層(93には鏡面が転写されているが。 さらに樹脂層(9)の研摩加工を行ない2表面粗さを減
少させてからアルミニウム(5)を蒸着すれば、より精
度の萬い反射鏡が得られる。 あるいは他の実施例として一実施例と同様に成形型1G
の反射鏡としての寸法精度に鏡面加工した上面に離型フ
ィルム(8)ヲ乗せ、この上に樹脂層(93を形成し、
さらにその上にサンドイッチ構造体くυの代わりに半硬
化状態のFRI’板(3)?乗せ、加熱。 加工後脱型し、鏡面が転写され付着した樹脂層
[Industrial Application Field] The present invention reflects light in the infrared to visible light range. The present invention relates to a method for manufacturing a high-precision fiber-reinforced plastic reflecting mirror. [Prior Art] Conventional reflecting mirrors of this type have the following characteristics: It was manufactured using the manufacturing method shown in FIG. FIG. 3 is a sectional view showing a state of manufacturing by a conventional manufacturing method, and FIG. 4 is a sectional view showing a reflecting mirror manufactured by a conventional manufacturing method. In the figure, the peaks are the sandwich structure made of the core material of the reflector, and (2) is this sandwich structure (the central member of 11, which uses a lightweight honeycomb core made of metal or polymer thin plate or polymer foam). (31 is a fiber reinforced plastic plate (hereinafter referred to as FRP) bonded to both sides of the central member (2) via a semi-cured resin-impregnated sheet (4) with an adhesive.
For example, it is a carbon fiber-reinforced plastic board. Further, (5) is a metal layer, such as an aluminum layer, deposited on the surface of the sandwich structure + IJ ft after forming. (6) is a mold for forming 9 reflecting mirrors.
The top surface on which the reflective mirror is placed has a shape that matches the mirror surface of the 1 reflective surface 9
It is processed to size and coated with a mold release agent (7). The conventional reflecting mirror is constructed as described above and manufactured in a 9-order manner. First, mold release agent (7) is placed on the mirror-finished surface of the mold (61).
Apply. Next, FRP &+31, center member (2)
. The FRP plates (3) are laminated in this order through an adhesive (4), heated and pressurized to form a sandwich structure (1) that will become the base material for the 9-reflector.Next, after demolding, a release agent is applied. (7) Remove the gold, polish the surface that will become the reflective surface of the sandwich structure (υ), and after mirror-finishing, deposit a metal layer 2, such as aluminum, on that surface to form a 2-reflector, and attach the mounting frame (not shown). ) [Problem to be Solved by the Invention 3] In the conventional manufacturing method of a reflecting mirror as described above, a release agent is applied to the top surface of the mold, and the FRP board and the center member are attached with adhesive on top of the mold release agent. Since the sandwich structure is formed by laminating the two layers together, it is necessary to remove the mold release agent that has adhered to the surface that will become the reflective surface after molding and demolding to prevent the adhesion of the aluminum vapor deposited film that adheres to the reflective surface. There was a problem that the properties were not good.Also, when polishing the reflective surface and finishing the mirror [frK],
There was also a problem in that the resin layer on the surface of the F'RP board was polished, and the uneven parts of the fibers etc. inside were exposed to the outside, resulting in an increase in surface roughness of the surface after polishing. This invention was made in order to solve these problems, and it is possible to manufacture a reflective mirror that allows the sandwich structure to be easily formed into a female mold without using an FM molding agent, and that improves the adhesion of the aluminum vapor deposited film. The purpose is to obtain the law. Also after demolding 9
An object of the present invention is to obtain a method for manufacturing a reflecting mirror in which the surface roughness does not increase even when the surface that becomes the reflecting surface is polished. [Means for Solving the Problems] The method for manufacturing a reflecting mirror according to the present invention includes the upper surface of a mold made of a material with a low coefficient of linear expansion and having a molding surface mirror-finished to the shape and dimension accuracy required for a reflecting mirror. The first step is to place a release film on the and form a resin layer on the release film, and then place a semi-cured FRP board on top of this resin layer and heat and press it to form a reflective mirror base material. and a third step of depositing a thin film of metal such as aluminum on the resin layer of the reflective mirror base material obtained after demolding the mold to form a reflective surface. It is something. [Function] In this invention, a mold release film is placed on the top surface of a mirror-finished mold, a resin layer is formed on top of that, an FRP plate, etc. is placed on top of that, and a reflecting mirror is formed by applying pressure and heating. Since the base material is molded, it can be easily rI&molded, and even if abrasive finishing is performed, a mirror surface can be obtained by processing the resin layer. A manufacturing method that does not increase the surface roughness and improves the adhesion of the aluminum vapor-deposited film [Example] 1. FIG. 2 shows a reflecting mirror produced by a method for manufacturing an FRP reflecting mirror according to an embodiment of the present invention, FIG. 1 is a partial sectional view of two reflecting mirrors, and FIG. 2 is a sectional view showing the manufacturing state. . In the figure, (υ~(5)) are the same as or equivalent to the conventional example, so the explanation will be omitted. Dimensional degree of mirror, e.g. surface roughness o, oss
The mirror-finished film 0 (8) below is a female film placed on the mirror-finished upper surface of the mold αq, and is a resin film such as polyimide. (9J is this release film (
8) The resin layer formed on top, and the IFRP board (3
), adhesive (4). Center member (2), adhesive 141, FRP board (3)
A sandwich structure (1) is formed by laminating these in order. The FRP fi reflecting mirror according to an embodiment of the present invention is constructed as described above and manufactured in a secondary manner. First, place the release film (8) on the processed upper surface of the molding mold aaoB surface 9
Next, a resin layer is formed on top of this, and an FRP board L is placed on top of it.
3), Adhesive (4), Center member (2I, Adhesive (4). FRP plates (31) are laminated in order and heated and pressurized to form the base material of 9 reflecting mirrors. After the molding is completed, when molded, the adhesive The resin layer (9)K has a mirror surface transferred thereto, so the resin layer (9J)
Simply vapor depositing aluminum (5) '(+') on the surface becomes the reflective surface of the reflector, and attach it to the mounting frame (not shown).
The reflector is completed. Note that a mirror surface is transferred to the resin layer (93).If the resin layer (9) is further polished to reduce its surface roughness, and then the aluminum (5) is vapor deposited, even more precision can be achieved. A reflecting mirror is obtained. Alternatively, as another embodiment, mold 1G is used in the same manner as in the embodiment.
A release film (8) is placed on the mirror-finished upper surface with dimensional accuracy as a reflecting mirror, and a resin layer (93) is formed on this.
Furthermore, instead of a sandwich structure on top of that, a semi-hardened FRI' board (3)? Place and heat. The resin layer is removed from the mold after processing, and the mirror surface is transferred and adhered to it.

【9】の
表面にアルミニウム(5)を蒸着すると1反射鏡として
の反射面が、  FRP板の表面に得られ、取付枠(図
示していない)に取付け2反射鏡が完成する〇また一実
施例と同様に鏡面が転写された樹脂層(9)ヲさらに研
摩加工を行ない9表面粗さ?減少させてからアルミニウ
ム(5)金蒸着すれば、より精度の高い反射鏡が製造さ
れる。 〔効果〕 この発明は9以上説明したように、鏡面加工された成型
l1lfrヲ有する線膨張率の小さな材料よりなる成形
型の上面に離型フィルムを乗せ、その上に樹脂層を形成
し、さらにその上に半硬化状態の繊維強化プラスチック
板を乗せ、加圧、加熱して反射鏡基材を成形し、脱型後
反射鏡基材の樹脂層にアルミニウム等の金属薄膜を蒸着
し1反射面を形成する製造法としたので、線膨張率の少
ないFRP板を用い、温度変化に対して寸法変化の少な
い反射fii@を製造することができる。また脱型後、
  FRP板には鏡面が転写された樹脂層が付着してい
るので2表面を研摩し、鏡面に仕上げる工程が省略でき
る効果がある。るるいは離型剤の代わりに離型フィルム
を用いているため、容易に脱型でき、かつ離型剤のよう
に樹脂層に付着しないので、除去加工が省略でき、また
蒸着したアルミニウムの樹脂層への密着性が向上する効
果がある。
When aluminum (5) is deposited on the surface of [9], a reflective surface for the first reflecting mirror is obtained on the surface of the FRP board, and the second reflecting mirror is completed by attaching it to a mounting frame (not shown). Another implementation. Similar to the example, the resin layer (9) with the mirror surface transferred was further polished to obtain a surface roughness of 9? If aluminum (5) and gold are vapor-deposited after the reduction, a reflecting mirror with higher precision can be manufactured. [Effects] As explained above, this invention includes placing a release film on the upper surface of a mold made of a material with a small coefficient of linear expansion and having a mirror-finished mold, forming a resin layer thereon, and further A semi-cured fiber-reinforced plastic plate is placed on top of it, pressurized and heated to form a reflector base material, and after demolding, a thin film of metal such as aluminum is deposited on the resin layer of the reflector base material to form one reflective surface. Since the manufacturing method is adopted, it is possible to manufacture a reflective fii@ with little dimensional change due to temperature changes using an FRP plate with a low coefficient of linear expansion. Also, after demolding,
Since a resin layer with a mirror surface is attached to the FRP board, it is possible to omit the step of polishing the two surfaces to create a mirror surface. Rurui uses a mold release film instead of a mold release agent, so it can be easily demolded, and unlike a mold release agent, it does not adhere to the resin layer, so removal processing can be omitted. This has the effect of improving adhesion to the layer.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明の一実施例により製造した反射鏡の部
分断面図、第2図はこの発明の一実施例による製造方法
を示す部分断面図である。第3図は従来例による製造方
法を示す部分断面図、第4図は従来例により製造した反
射鏡の部分断面図である。 図において(1)はサンドイッチ構造体、(21は中心
部材、(3)は繊維強化プラスチック板(PRP板)。 (4)は接着剤、(5)は金属層(アルミニウム層) 
e (a+e(IGは成形型、(8)は離型フィルム、
(9]は樹脂層でろる0 なお、各図中同一符号は同一または相当部分を示す。
FIG. 1 is a partial sectional view of a reflecting mirror manufactured according to an embodiment of the present invention, and FIG. 2 is a partial sectional view showing a manufacturing method according to an embodiment of the invention. FIG. 3 is a partial sectional view showing a conventional manufacturing method, and FIG. 4 is a partial sectional view of a reflecting mirror manufactured by the conventional example. In the figure, (1) is the sandwich structure, (21 is the central member, (3) is the fiber reinforced plastic board (PRP board), (4) is the adhesive, and (5) is the metal layer (aluminum layer).
e (a+e (IG is the mold, (8) is the release film,
(9) is a resin layer. Note that the same reference numerals in each figure indicate the same or corresponding parts.

Claims (3)

【特許請求の範囲】[Claims] (1)反射鏡に必要な形状、寸法精度に鏡面加工された
成型面を有する線膨張率の小さな材料よりなる成形型の
上面に離型フィルムを乗せ、この離型フィルムの上に樹
脂層を形成させる第1の工程と、この樹脂層の上に半硬
化状態の繊維強化プラスチック板を乗せ、加熱、加圧し
て反射鏡基材を成形する第2の工程と、前記成形型から
脱型後得られた反射鏡基材の樹脂層に金属の薄膜を蒸着
し、反射面を形成する第3の工程とからなる繊維強化プ
ラスチック製反射鏡の製造方法。
(1) A release film is placed on the top surface of a mold made of a material with a low coefficient of linear expansion and has a mirror-finished molding surface with the shape and dimensional accuracy required for a reflecting mirror, and a resin layer is placed on top of this release film. A first step of forming the resin layer, a second step of placing a semi-cured fiber-reinforced plastic plate on top of this resin layer, heating and pressurizing it to form a reflective mirror base material, and after demolding from the mold. A method for manufacturing a fiber-reinforced plastic reflecting mirror, which comprises a third step of depositing a metal thin film on the resin layer of the obtained reflecting mirror base material to form a reflecting surface.
(2)第2の工程として、樹脂層の上に、繊維強化プラ
スチック板と、中心部材である金属または高分子材料の
薄板よりなる軽量芯材または高分子発泡体のうち少なく
とも1つと、繊維強化プラスチック板とを接着剤を介し
て積層し、加熱、加圧し、サンドイッチ構造体とした反
射鏡基材を成形する工程を用いたことを特徴とする特許
請求の範囲第1項記載の繊維強化プラスチック製反射鏡
の製造方法。
(2) As a second step, on the resin layer, a fiber-reinforced plastic plate, at least one of a lightweight core material made of a thin plate of metal or polymer material as a central member or a polymer foam, and a fiber-reinforced plastic plate are placed on the resin layer. The fiber-reinforced plastic according to claim 1, characterized in that the fiber-reinforced plastic is laminated with a plastic plate via an adhesive, heated, and pressurized to form a reflective mirror base material into a sandwich structure. Method of manufacturing a reflective mirror.
(3)脱型後転写した樹脂層表面を研摩してから金属の
薄膜を蒸着することを特徴とする特許請求の範囲第1項
または第2項記載の繊維強化プラスチック製反射鏡の製
造方法。
(3) A method for manufacturing a fiber-reinforced plastic reflecting mirror according to claim 1 or 2, characterized in that after demolding, the surface of the transferred resin layer is polished and then a thin metal film is deposited.
JP9863585A 1985-04-15 1985-05-09 Preparation of reflective mirror made of fiber reinforced plastic Granted JPS61255838A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP9863585A JPS61255838A (en) 1985-05-09 1985-05-09 Preparation of reflective mirror made of fiber reinforced plastic
DE19863612325 DE3612325A1 (en) 1985-04-15 1986-04-11 Reflector of fibre-reinforced plastic and process for producing it
US07/832,655 US5178709A (en) 1985-04-15 1992-02-11 Method of manufacturing a reflector of fiber reinforced plastic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9863585A JPS61255838A (en) 1985-05-09 1985-05-09 Preparation of reflective mirror made of fiber reinforced plastic

Publications (2)

Publication Number Publication Date
JPS61255838A true JPS61255838A (en) 1986-11-13
JPH0341047B2 JPH0341047B2 (en) 1991-06-20

Family

ID=14224961

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9863585A Granted JPS61255838A (en) 1985-04-15 1985-05-09 Preparation of reflective mirror made of fiber reinforced plastic

Country Status (1)

Country Link
JP (1) JPS61255838A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995002199A1 (en) * 1993-07-08 1995-01-19 Hughes Training, Inc. Composite mirror and fabrication method with precipitated reflective coating
JP2006171059A (en) * 2004-12-13 2006-06-29 Kiyousera Opt Kk Optical reflecting mirror, its manufacturing method, and projector
EP3766664A1 (en) * 2019-07-18 2021-01-20 Alliance Spacesystems, LLC Assembly and mounting of a reflective film on a composite structure

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53139664A (en) * 1977-05-12 1978-12-06 Hamasawa Kogyo Kk Process for metal coating of plastics
JPS56101830A (en) * 1980-01-04 1981-08-14 Messerschmitt Boelkow Blohm Manufacture of fiber reinforcing plastic structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53139664A (en) * 1977-05-12 1978-12-06 Hamasawa Kogyo Kk Process for metal coating of plastics
JPS56101830A (en) * 1980-01-04 1981-08-14 Messerschmitt Boelkow Blohm Manufacture of fiber reinforcing plastic structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995002199A1 (en) * 1993-07-08 1995-01-19 Hughes Training, Inc. Composite mirror and fabrication method with precipitated reflective coating
JP2006171059A (en) * 2004-12-13 2006-06-29 Kiyousera Opt Kk Optical reflecting mirror, its manufacturing method, and projector
EP3766664A1 (en) * 2019-07-18 2021-01-20 Alliance Spacesystems, LLC Assembly and mounting of a reflective film on a composite structure

Also Published As

Publication number Publication date
JPH0341047B2 (en) 1991-06-20

Similar Documents

Publication Publication Date Title
US3779851A (en) Method of fabricating thin graphite reinforced composites of uniform thickness
US5178709A (en) Method of manufacturing a reflector of fiber reinforced plastic material
US4807969A (en) Method of manufacturing a reflector of a fiber-reinforced plastic material
US8439511B2 (en) Mirror and a method of manufacturing thereof
CN106199794B (en) A kind of preparation process of carbon fiber reflecting mirror
JP3021347B2 (en) Method and apparatus for manufacturing a contoured mirror having improved optical properties
JPH04320201A (en) Reflection mirror
US3873191A (en) Uniform optical surfaces and elements
US4255364A (en) Large mirror replication process
JPS61255838A (en) Preparation of reflective mirror made of fiber reinforced plastic
JPH04329125A (en) Monolithic molding method of composite
CN105137512A (en) Manufacturing method of ultra-light reflector
JPS61238002A (en) Production of fiber-reinforced plastic reflecting mirror
JPH0341328B2 (en)
JP2017219811A (en) Frp-made mirror structure, method for producing frp-made mirror structure, and telescope
JPS62105102A (en) Manufacture of reflection mirror made of fiber reinforced plastic
JPS62156601A (en) Preparation of reflecting mirror made of fiber reinforced plastic
JPS61263716A (en) Manufacture of fiber-reinforced plastic reflector
JPS61263734A (en) Manufacture of fiber reinforced plastic reflector
JPH07230003A (en) Reflection mirror made of fiber reinforced plastic and its production
JPH01291201A (en) Production of reflecting mirror made of fiber-reinforced plastic
JPS63131102A (en) Reflecting mirror of sandwich structure made of fiber reinforced plastic with glass layer
JP2004286943A (en) Resin reflection mirror and its manufacturing method
JPH11264906A (en) Reflection mirror made of fiber reinforced plastic and its production
JPH053761B2 (en)