JPS61251762A - Simple measuring method for passivation effect of metal - Google Patents

Simple measuring method for passivation effect of metal

Info

Publication number
JPS61251762A
JPS61251762A JP60093352A JP9335285A JPS61251762A JP S61251762 A JPS61251762 A JP S61251762A JP 60093352 A JP60093352 A JP 60093352A JP 9335285 A JP9335285 A JP 9335285A JP S61251762 A JPS61251762 A JP S61251762A
Authority
JP
Japan
Prior art keywords
electrode
potential
inspected
metal
stainless steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60093352A
Other languages
Japanese (ja)
Other versions
JPH0523386B2 (en
Inventor
Masato Yamamoto
正登 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamamoto Chemicals Inc
Original Assignee
Yamamoto Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamamoto Chemicals Inc filed Critical Yamamoto Chemicals Inc
Priority to JP60093352A priority Critical patent/JPS61251762A/en
Publication of JPS61251762A publication Critical patent/JPS61251762A/en
Publication of JPH0523386B2 publication Critical patent/JPH0523386B2/ja
Granted legal-status Critical Current

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  • Sampling And Sample Adjustment (AREA)
  • Investigating And Analyzing Materials By Characteristic Methods (AREA)

Abstract

PURPOSE:To make possible the quick and sure measurement by brining the other one electrode which consists of the same material as the material of an object to be inspected and is held in an activated stage into contact with the object to be inspected through filter paper or the like impregnated with a normal concn. of electrolyte. CONSTITUTION:The relatively flat surface of the object 1 which is made of, for example, SUS304 stainless steel and is to be inspected is selected and the filter paper 3 impregnated with 1N concn. of sulfuric acid soln. as the electrolyte is pressed onto said surface and further the electrode 2 made of SUS304 stainless steel which is the same material as the above-mentioned body is superposed thereon after the surface thereof is throughly activated by polishing the surface with emery paper to form an electric circuit. The value indicated on a potentiometer 4 is measured with lapse of time and is compared with the value obtd. preliminarily with the object treated under the same conditions as for the standard object to be inspected. The numerical value of the initial potential thereof and the sustaining time of the potential are compared by which the discrimination of the passivation effect is made possible.

Description

【発明の詳細な説明】 本発明は、金属装置の不働態化の有無、ならびにその程
度を簡易に測定する方法に係り、ステンレス鋼に連層し
て特に効果的なものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for simply measuring the presence or absence of passivation of a metal device and its degree, and is particularly effective when used in conjunction with stainless steel.

従来、一部の金属材料就中ステンレス鋼は装置の耐食性
を向上させるために製造工程に於て不働態化を考慮した
装置処理が施されているが、その二次加工に際しては切
削、研摩などの機械的研削や、酸洗、脱脂、洗滌などの
化学的処理を施すことにより該不働態化処理装置は活性
化してしまい腐食や発錆をおこし易くなることは公知の
事実である〇 しかし反面、ステンレス鋼にはそれ自身を清浄な大気中
にしかも長期間放置するだけでも自然に成る程度までは
不働態化する性質があるがその程度は充分でなく、シ痴
も長期間を必要とするため。
Conventionally, some metal materials, particularly stainless steel, have been subjected to equipment treatment that considers passivation during the manufacturing process in order to improve the corrosion resistance of equipment, but during secondary processing, cutting, polishing, etc. It is a well-known fact that mechanical grinding or chemical treatments such as pickling, degreasing, and washing activate the passivation treatment equipment, making it more susceptible to corrosion and rusting. However, on the other hand, Stainless steel has the property of becoming passivated by itself to the extent that it becomes passive if it is left in clean air for a long period of time, but this degree is not sufficient and it requires a long period of time. For.

ステンレス鋼製品を加工工場から使用現場へ移動させた
り、或は工場へ据付けてから運転するまでの間を安全に
保守するためには、その目的や期間に応じた適切な不働
態化処理が必要とされてきた。
In order to safely maintain stainless steel products during transport from the processing factory to the site of use, or between installation at the factory and operation, appropriate passivation treatment is required depending on the purpose and period. It has been said that

これがための不働態化処理方法としては、硝酸又は硝酸
に重クロム酸塩、苛性ソーダに重クロム酸塩、苛性ソー
ダに過マンガン酸塩を添加した各水溶液中に、常温乃至
は80℃程度まで加温した状態で30分乃至2時間程度
浸漬する方法が一般に推奨されている。
The passivation treatment method for this purpose is to add dichromate to nitric acid, dichromate to caustic soda, and permanganate to caustic soda and heat it to room temperature or about 80℃. Generally recommended is a method of immersing the product in a soaked state for about 30 minutes to 2 hours.

しかして叙上の如き活性化乃至は不働態化の程度を判定
する手段としては、従来から1規定濃度の硫酸溶液中に
於て、甘木電極を一極とし、Il定すべき被検体を一極
として夫々を一つの容器に於て浸漬した状態で該両極間
に電位差計を配して自然発生電位を測定することにより
判定する方法が提案され、試験室的な唯一の方法として
採用されているが1通常はビーカーを容器とし被検体も
これに相応した大きさの試験片に制約されるため。
However, as a means of determining the degree of activation or passivation as described above, conventional methods have been to use an Amagi electrode as one electrode in a sulfuric acid solution of 1 normal concentration, and place the analyte to be determined at one point. A method was proposed in which each electrode was immersed in a container and a potentiometer was placed between the two electrodes to measure the naturally occurring potential, and this method was adopted as the only laboratory method. However, 1. Usually, the container is a beaker, and the test piece is limited to a corresponding size.

被検体が製品である場合やとりわけ以上の如き不働態化
処理溶液中に浸漬出来ない構造物などについてその不働
態化効果を直接測定することは不可能であり、また実施
に際してはビーカーや多量の硫酸溶液、さらには破損し
易くて取扱いの不便な甘木電極など特定の設備と特殊な
技術とを必要とするため現場的には実用的でないなどの
欠点があった。
It is impossible to directly measure the passivation effect when the test object is a product, or especially for a structure that cannot be immersed in the passivation treatment solution as described above. This method has drawbacks such as being impractical in the field because it requires specific equipment and techniques, such as a sulfuric acid solution and Amagi electrodes, which are easily damaged and inconvenient to handle.

本発明は、前述の如き公知方法に於ける欠点を改良する
ために創案されたもので、ステンレス鋼などの金属材料
よりなる被検体を直接一極とし。
The present invention was devised to improve the shortcomings of the known methods as described above, and uses a test object made of a metal material such as stainless steel as a single pole directly.

該被検体と同一材質よりなる他の一極を活性化状態とし
たうえで被検体を溶解するが如き電解液を含浸せしめた
F紙の如き帯水性の紙葉状物質を介して該被検体装置に
接触せしめると共に1両極間に電位差計を配してその間
の自然発生電位を測定することにより、予め求めておい
た不働態化の程度と自然発生電位との関係から金属の不
働態化効果を測定する如くしたことを特徴とするもので
After activating another pole made of the same material as the test object, the test object is transferred to the test object device via a water-absorbing paper sheet material such as F paper impregnated with an electrolytic solution that dissolves the test object. The passivation effect of the metal can be determined from the relationship between the predetermined degree of passivation and the spontaneous potential by placing a potentiometer between the two electrodes and measuring the spontaneous potential. It is characterized by being able to measure.

本性によれば極めて簡単な装置及び操作をもつて。According to its nature, it has extremely simple equipment and operation.

如何なる形状の被検体についても非破壊的に、しかも現
場的に極めて簡易に測定することを可能としたものであ
る。
This makes it possible to non-destructively and extremely easily measure an object of any shape on-site.

今本発明の好ましい一実施例を図面に基づいて説明すれ
ば、1は完全な不働態化処理が施された8US 304
ステンレス鋼製被検体、2は該被検体と同一材質として
選ばれたSUB 304製の電極、3は一規定濃度の硫
酸溶液を含浸させた帯水性紙葉状物質としてのP紙、4
は電位差計、5はその一端を電極2に、他端を電位差計
4を接続した導線。
Now, a preferred embodiment of the present invention will be described based on the drawings. 1 is 8US 304 which has been completely passivated.
A specimen made of stainless steel, 2 an electrode made of SUB 304 selected as the same material as the specimen, 3 a P paper as a water-absorbing sheet material impregnated with a sulfuric acid solution of a certain concentration, 4
5 is a potentiometer, and 5 is a conductive wire with one end connected to the electrode 2 and the other end connected to the potentiometer 4.

6はその一端を被検体1の任意の個所に接続せしめ且つ
その他端を電位差計4に接続した導線である。
Reference numeral 6 denotes a conductive wire having one end connected to an arbitrary location on the subject 1 and the other end connected to the potentiometer 4.

さて、このような装置において、 SUB 304ステ
ンレス銅製被検体1の比較的平担な装置を選定し。
Now, among such devices, we selected a relatively flat device with a SUB 304 stainless copper specimen 1.

その上に1規定濃度の硫酸溶液を電解液として含浸させ
たP紙3をあてがい、更にその上に19U8304製電
極2をエメリーペーパーを眉いてその装置を研磨して充
分活性化したうえで重ねて電気回路を形成させる。直ち
に電位差計4の指示値を経時的に計測し、予め材質並び
にその装置の活性化。
On top of that, P paper 3 impregnated with 1N sulfuric acid solution as an electrolyte is applied, and on top of that, electrode 2 made of 19U8304 is stacked after polishing the device with emery paper and activating it sufficiently. Form an electrical circuit. Immediately measure the indicated value of the potentiometer 4 over time, and activate the material and its device in advance.

不am化の程度を種々変えて準備した標準被検体を同一
条件で処理したものと対比して、その初期電位の数値並
びに電位の持続時間を比較することにより不働態化効果
の判定を行なえばよい。
The passivation effect can be determined by comparing standard specimens prepared with various degrees of inactivation and treated under the same conditions, and comparing the initial potential value and duration of the potential. good.

而してこの場合の反応は、所定濃度の硫酸を含浸させた
P紙を介してその表、裏の両面に於ては。
In this case, the reaction occurs on both the front and back sides of P paper impregnated with sulfuric acid at a predetermined concentration.

被検体並びに電極が硫酸溶液を電解液として所謂る一次
電池を形成すること−なるが、不働態化被膜が強いほど
耐食性があり、若しも一方の電極も完全に不働態化して
おけば同様に耐食性を示すた被膜同志とでは起電力を生
じない。ところが前述の如く電極装置は予め完全に活性
化されており。
The object and the electrodes form a so-called primary battery using a sulfuric acid solution as an electrolyte, but the stronger the passivation film, the better the corrosion resistance, and if one electrode is also completely passivated, the same effect will occur. Coatings that exhibit corrosion resistance do not generate an electromotive force. However, as mentioned above, the electrode device has been fully activated in advance.

一方の被検体は完全な不働態化処理が施されているため
、該両極間の初期電位は600 H#V  以上の高い
値を示し、経時的には該被検体1の不働態被膜が該硫酸
に浸食されて溶解するため、やがて完全に溶解、消失す
るに伴なって電位も下り、約3分後に於てはついに零近
くにまで低下した。
Since one of the specimens has been completely passivated, the initial potential between the two electrodes shows a high value of 600 H#V or more, and over time the passive film of the specimen 1 becomes As it was eroded and dissolved by the sulfuric acid, the potential gradually decreased as it completely dissolved and disappeared, and finally dropped to nearly zero after about 3 minutes.

このように本願は、他の一極に被検体と同一材質を選び
、かつ活性化した状態としたことにより測定を可能にし
たもので、初期電位が高いということは緻密で比較的厚
い不働態化被膜が生成していることを示し、電位に持続
性があるということは生成した被膜の強度、耐腐食性の
大きいことを示すものである。
In this way, the present application makes measurement possible by selecting the same material as the test object for the other electrode and setting it in an activated state.The high initial potential means that the material is dense and relatively thick. This indicates that a chemical film has been formed, and the persistence of the potential indicates that the formed film has high strength and corrosion resistance.

一般にステンレス鋼の不働態領域は甘木電極対象自然電
極電位で+200+11V 乃至+1000#lV  
程度と考えられているが2本発明の実施例に於ける測定
硫酸溶液を用いたが、必ずしもこれに限定する必要はな
く、これより濃い場合は不働態被膜の溶解時間が早いた
め初期電位の持続時間が短かく、又逆にこれより薄い場
合には持続時間が長くなるため適当に所定濃度に規定し
たうえで標準被検体と比較すればよく、また電解液の種
類についても被検体金属のmaに応じて硫酸以外に塩酸
などの如き腐食性で還元性の拳であれば使用することが
出来る。
In general, the passive region of stainless steel is +200+11V to +1000 #lV at the natural electrode potential of the Amagi electrode.
Although the sulfuric acid solution used in the measurement in the examples of the present invention was used, it is not necessarily limited to this, and if the concentration is higher than this, the dissolution time of the passive film is faster, so the initial potential may be lower. The duration is short, and conversely, if it is thinner than this, the duration will be longer, so it is only necessary to set the concentration appropriately and compare it with the standard specimen.Also, the type of electrolyte should be determined depending on the metal being tested. Depending on the ma, any corrosive and reducing agent such as hydrochloric acid may be used in addition to sulfuric acid.

一方、電極の材質については被検体と異種の材質の場合
には不働態化とは無関係に各組合せ材種毎に所謂る一次
電池を形成すること\なるため各組合せ毎に電位の発生
がみられる。
On the other hand, if the material of the electrode is different from that of the specimen, a so-called primary battery will be formed for each combination of materials regardless of passivation, so a potential will be generated for each combination. It will be done.

しかし本願に於ては、常に被検体と同一材種の電極を用
いるため、この種の異種材間に発生する一次電池形成に
よる電位は示さず、また測定に際しては常に活性化した
状態で測定することを必須条件とするため前述の如く被
検体が不働態化されておれば材種に応じて500乃至6
00111V 程度の自然発生電位が得られるが、万一
被検体装置も活性化された状態にあるときは電位の発生
は全く見られない。
However, in this application, since we always use an electrode made of the same material as the test object, we do not show the potential caused by the formation of a primary battery that occurs between different materials, and measurements are always made in an activated state. Since this is an essential condition, if the specimen is passivated as mentioned above, the
A spontaneously generated potential of about 0.00111V is obtained, but if the device under test is also in an activated state, no potential is generated at all.

つまり被検体が活性化状態にあるときは自然発生電位は
みられず、逆に不働態化しているときはその程度に応じ
て電位が大きく、またその不働態化膜の厚みに応じて経
時的に電位が減衰しついには零に近づくため容易にその
程度を測定することが出来る点に特徴がある。
In other words, when the subject is in an activated state, no spontaneously generated potential is observed; on the other hand, when the subject is in a passivated state, the potential is large depending on the degree, and the potential changes over time depending on the thickness of the passivated film. It is characterized by the fact that the potential attenuates and eventually approaches zero, making it easy to measure the extent of this.

また測定に際して行なう電極の活性化の手段としては、
前述の実施例に於ける如くエメリーベーパーなども用い
て研磨する方法のほか、稀硫酸や塩酸などの如き還元性
の酸液中に短時間浸漬することによっても同様の効果が
得られるものである。
In addition, as a means of activating the electrodes during measurement,
In addition to polishing using an emery vapor as in the above embodiment, the same effect can also be obtained by immersing it in a reducing acid solution such as dilute sulfuric acid or hydrochloric acid for a short time. .

而して本発明測定法を実施するに当りては、専門的な知
識や熟練は何ら必要とせずして容易に実施し得るのみな
らず、既に取り付けを終了した部材の測定、或は多数の
被検体の測定等種々の現場的要求に即応し、製品、素材
等を何ら損傷することがなく、極めて迅速簡易に実施す
ることが出来るなど公知の方法に比べて多くの利点があ
げられる0 要するに1本発明によればステンレス鋼などの金属被検
体を直接一極とし、該被検体と同一材質よりなり活性化
状態とした他の一極を規定濃度の硫酸などの電解液を含
浸せしめた一紙などの滞水性紙葉状物質を介して該被検
体装置に接触せしめると共に1両極間に電位差計を配し
て自然発生電位を測定して標準被検体と比較するか、或
は予め標準被検体について求めておいた不WI態化の程
度と自然発生初期電位並びに該電位の経時的減衰状態と
の関係を比較することにより、金属被検体装置の不m態
化効果を現場的にしかも極めて簡易なる装置及び操作を
もって迅速、確実且つ如何なる形状の被検体についても
現場的に容易に測定し得るもので産業上極めて有益であ
る。
Therefore, in carrying out the measurement method of the present invention, it is not only easy to carry out without requiring any specialized knowledge or skill, but also to measure parts that have already been installed, or to measure a large number of parts. It has many advantages over known methods, such as being able to immediately respond to various on-site requirements such as measuring objects, and being extremely quick and easy to carry out without damaging products or materials. 1 According to the present invention, a metal object such as stainless steel is directly used as one electrode, and the other electrode made of the same material as the object and in an activated state is impregnated with an electrolytic solution such as sulfuric acid at a specified concentration. The test object is brought into contact with the test object via a water-retaining paper sheet such as paper, and a potentiometer is placed between the two electrodes to measure the naturally occurring potential and compared with a standard test object, or the test object is prepared in advance by a standard test object. By comparing the relationship between the degree of passivation determined for WI and the naturally occurring initial potential and the state of decay of this potential over time, it is possible to evaluate the passivation effect of metal specimen devices on-site and extremely easily. The present invention is extremely useful industrially because it enables rapid, reliable, and easy on-site measurement of any shape of a specimen using the same equipment and operation.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明方法の原理を示す概略図である。 1・・・被検体、2・・・電極、3・・・F紙、5・・
・電位差針。
The drawing is a schematic diagram illustrating the principle of the method of the invention. 1... Subject, 2... Electrode, 3... F paper, 5...
・Potentiometric needle.

Claims (1)

【特許請求の範囲】[Claims] 測定すべき被検体を直接一極とし、該被検体と同一材質
よりなり活性化状態とした他の一極は被検体を溶解する
が如き電解液を含浸せしめた帯水性紙葉状物質を介して
それぞれ金属被検体装置に接触せしめると共に該両極間
に電位差計を介装し電気回路を形成させ該両極間の自然
発生電位を測定し、該発生電位の変化から金属の不働態
化の程度を判定する如くしたことを特徴とする金属の不
働態化効果の簡易測定方法。
The object to be measured is directly connected to one electrode, and the other electrode, which is made of the same material as the object and is in an activated state, is connected through a water-absorbing paper material impregnated with an electrolyte that dissolves the object. Each is brought into contact with a metal specimen device, and a potentiometer is interposed between the two electrodes to form an electric circuit, the spontaneously generated potential between the two electrodes is measured, and the degree of passivation of the metal is determined from the change in the generated potential. A simple method for measuring the passivation effect of a metal, characterized in that:
JP60093352A 1985-04-30 1985-04-30 Simple measuring method for passivation effect of metal Granted JPS61251762A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60093352A JPS61251762A (en) 1985-04-30 1985-04-30 Simple measuring method for passivation effect of metal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60093352A JPS61251762A (en) 1985-04-30 1985-04-30 Simple measuring method for passivation effect of metal

Publications (2)

Publication Number Publication Date
JPS61251762A true JPS61251762A (en) 1986-11-08
JPH0523386B2 JPH0523386B2 (en) 1993-04-02

Family

ID=14079879

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60093352A Granted JPS61251762A (en) 1985-04-30 1985-04-30 Simple measuring method for passivation effect of metal

Country Status (1)

Country Link
JP (1) JPS61251762A (en)

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JP2020016495A (en) * 2018-07-24 2020-01-30 株式会社ケミカル山本 Simple measuring method of metal surface state, and electrolytic solution for evaluation

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Publication number Priority date Publication date Assignee Title
JP7195231B2 (en) * 2019-07-12 2022-12-23 株式会社日立プラントサービス Processing equipment, processing systems and production systems

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JPS5181688A (en) * 1975-01-14 1976-07-17 Mitsubishi Heavy Ind Ltd KINZOKUZAIRYONOBUNSEKIHOHO
JPS5332090A (en) * 1976-09-06 1978-03-25 Hitachi Ltd Grain boundary corrosion detecting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO20160373A1 (en) * 2016-03-03 2017-09-04 Vetco Gray Scandinavia As Rapid non-destructive evaluation of the degree of sensitization in stainless steels and nickel based alloys
US10908067B2 (en) 2016-03-03 2021-02-02 Vetco Gray Scandinavia As Rapid non-destructive evaluation of the degree of sensitization in stainless steels and nickel based alloys
JP2020016495A (en) * 2018-07-24 2020-01-30 株式会社ケミカル山本 Simple measuring method of metal surface state, and electrolytic solution for evaluation

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