JPS61186146A - Casting method of blade for built-up type propeller - Google Patents

Casting method of blade for built-up type propeller

Info

Publication number
JPS61186146A
JPS61186146A JP2510985A JP2510985A JPS61186146A JP S61186146 A JPS61186146 A JP S61186146A JP 2510985 A JP2510985 A JP 2510985A JP 2510985 A JP2510985 A JP 2510985A JP S61186146 A JPS61186146 A JP S61186146A
Authority
JP
Japan
Prior art keywords
parts
riser
blade
mold
blades
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2510985A
Other languages
Japanese (ja)
Other versions
JPH064180B2 (en
Inventor
Yasuhiro Maeda
恭宏 前田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2510985A priority Critical patent/JPH064180B2/en
Publication of JPS61186146A publication Critical patent/JPS61186146A/en
Publication of JPH064180B2 publication Critical patent/JPH064180B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

PURPOSE:To cast a built-up type propeller blade without using a master pattern of blade by joining plural blades to the polygonal faces of a polygonal sprue through flange parts as well as casting respective blades together with a common riser before cutting parts between the flanges of respective blades. CONSTITUTION:Wing parts 4 of a mold are shaped by a scraping mold for shaping the wind parts 4 by scraping sand while rotating a scraper plate around a center pole stood upright at the rotating center of a propeller. Next, only a flange part 9 and a sprue 7, riser 1 are shaped into a master mold, to combine it with the wing parts 4 into one body. Then, a molten metal poured into a gate 8 passes through the sprue 7 to flow into respective flange parts 9 and the winds 4 as well as to rise through a high, conical donut-shaped riser 1, and the molten metal is heated by an arc-type riser-heating device to solidify it in a state that the dead-head effect prevails to the tips of wings 4, in order to cut an alpha-face and beta-parts.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、組立式プロペラ用羽根の鋳造法に関する。[Detailed description of the invention] (Industrial application field) The present invention relates to a method for casting blades for a prefabricated propeller.

(従来の技術) 従来の組立式プロペラの鋳造法は、現型模型(Elol
id pattern nold)を製作し、それによ
つつて鋳型を製作する縦鋳込法によシ、翼を一枚ずつ鋳
造していた。第4図に1この従来の鋳造法を示す。第4
図において、01は押湯、02は発熱スリーブ、03は
鋳型、04は翼、07は円形の湯道、09はフランジ部
である。また、第5図乃至第7図に1翼04の形状を示
す。第6図は、第5図のも一■矢視図、第7図は、第5
図の■矢視図である。
(Prior art) The conventional casting method for prefabricated propellers is based on an existing model (Elol
The blades were cast one by one using the vertical casting method, in which a pattern (id pattern no. Figure 4 shows this conventional casting method. Fourth
In the figure, 01 is a riser, 02 is a heat generating sleeve, 03 is a mold, 04 is a wing, 07 is a circular runner, and 09 is a flange portion. Further, the shape of the first blade 04 is shown in FIGS. 5 to 7. Figure 6 is a view from the side of Figure 5, and Figure 7 is a view of Figure 5.
It is a view in the direction of the ■ arrow in the figure.

すなわち、従来方法では、第5図乃至第7図に示すプロ
ペラ翼04数枚をフランジ部09でボス(図示省略)に
取付けて成る組立式プロペラの鋳造を、現型模型によっ
て、第4図のようにして一枚づ\鋳込んでいた。かかる
従来方法は、下記に示すような欠点を有していた。
That is, in the conventional method, an assembly type propeller is cast by attaching several propeller blades 04 shown in FIGS. In this way, they were cast one by one. Such conventional methods had the following drawbacks.

(1)現型である為、模型費、造型工数が犬である。(1) Since it is a current model, the model cost and manufacturing man-hours are high.

(2)  押湯断面積が広く、押湯切断工数が大である
(2) The cross-sectional area of the feeder is wide, and the number of man-hours required to cut the feeder is large.

(3)押湯加熱にホット−トップ(三極式)法が採用し
難い。
(3) It is difficult to use the hot-top (three-electrode) method for heating the riser.

(4)各翼部に押湯をつけるので、押湯用の溶湯が多量
に必要である。
(4) Since a riser is attached to each wing, a large amount of molten metal is required for the riser.

(発明が解決しようとする問題点) 本発明の目的は、上記従来方法の欠点を解消した組立式
プロペラ用羽根の鋳造法を提供することである。
(Problems to be Solved by the Invention) An object of the present invention is to provide a method for casting blades for a prefabricated propeller, which eliminates the drawbacks of the above-mentioned conventional methods.

(問題点を解決するための手段) 本発明は、組立式プロペラ用羽根の鋳造にあたり、外周
面が多角面とした角形湯道の上方に押湯部を形成すると
共に、その中央部に、数頭円錐状の中空を具えるように
中子を配し、各羽根のフランジ部が前記多角面に夫々直
着するように、角形湯道を中心に放射方向に配置して、
各々の羽根を角形湯道で連通した状態で鋳込んだ後、各
々の羽根のフランジ部間を切断するようにしたことを特
徴とする組立式プロペラ用羽根の鋳造法に関する。
(Means for Solving the Problems) When casting blades for an assembly type propeller, the present invention forms a feeder part above a rectangular runner whose outer peripheral surface is a polygonal surface, and also forms a feeder part in the center of the runner part. The core is arranged so as to have a cone-shaped hollow, and the flange portion of each blade is arranged in a radial direction around the square runner so that it is directly attached to the polygonal surface, respectively,
The present invention relates to a method for casting blades for an assembled propeller, characterized in that after each blade is cast in a state in which the blades are connected through a rectangular runner, the flange portions of each blade are cut.

第4図に示す従来の鋳造法では、翼04を縦にし、その
上に押湯部を設け、押湯01の周シには、押湯01を徐
冷させる為、発熱スリーブ02を用いていた。また、溶
湯は、円形の湯道07を用い、押し上げ式としていた。
In the conventional casting method shown in Fig. 4, the blade 04 is made vertical, a feeder section is provided above it, and a heat generating sleeve 02 is used around the feeder 01 in order to slowly cool the feeder 01. Ta. Further, the molten metal was pushed up using a circular runner 07.

一方、本発明による鋳造法を、第1図乃至第3図によっ
て説明する。第2図は第1図のムーム断面矢視図、第3
図は第1図及び第2図の斜視図であるが、翼の先端部及
び湯口は、切断し省略している。図中、1は押湯、4は
翼、6はアーク式押湯加熱装置(l1ot−top式)
の電極、7は角形の湯道、8は湯口、9は7ランク部で
ある。また、図は、3枚のプロペラの同時鋳造例を示す
On the other hand, the casting method according to the present invention will be explained with reference to FIGS. 1 to 3. Figure 2 is a cross-sectional view of Moom in Figure 1, and Figure 3.
The figure is a perspective view of FIGS. 1 and 2, but the tip of the blade and the sprue are cut and omitted. In the figure, 1 is a feeder, 4 is a blade, and 6 is an arc type feeder heating device (l1ot-top type)
, 7 is a rectangular runner, 8 is a sprue, and 9 is a 7-rank part. The figure also shows an example of simultaneous casting of three propellers.

本発明方法では、従来の1翼ずつの鋳造法に比し、角形
の湯道7を用いて、一体型のプロペラと同様の製作方法
としている。また、押湯部1は、従来の発熱スリーブ0
2に)nXえて、よシ効果の高いアーク式押湯加熱装置
を用いている。
In the method of the present invention, a square runner 7 is used, and the manufacturing method is similar to that of a one-piece propeller, as compared to the conventional method of casting one blade at a time. In addition, the feeder section 1 is equipped with a conventional heat generating sleeve 0.
2) In addition to nX, we use an arc-type feeder heating device which is highly effective.

すなわち、本発明では、翼4数枚を角形の湯道7と、翼
4の7ランク部9でつなぐと共に1翼4の共通の円錐ド
ーナツ形押湯1をつけるのである。
That is, in the present invention, several blades are connected by a rectangular runner 7 and a 7-rank portion 9 of the blade 4, and a common conical doughnut-shaped riser 1 is attached to each blade 4.

本発明における鋳型は中子Bと外型りとからなり、鋳型
の翼部4はプロペラの回転中心0に立てたセンターボー
ルを中心に、かき板を旋回させて砂をかき取り造型する
かき型(Sweepingmold)により造型し、7
ランク部9と、湯道7、押湯1のみを一体の現型(Bo
ll pattern mold)で造型の上、上記両
モールドを組合せることにより成型される。
The mold in the present invention consists of a core B and an outer mold, and the blade part 4 of the mold is a scraper mold that scrapes sand by rotating a scraper plate around a center ball set at the rotation center 0 of the propeller. (Sweeping mold), 7
The current model (Bo
ll pattern mold), and then molded by combining both of the above molds.

湯口8より注湯された溶湯は1、湯道7を通り、各7ラ
ンク部9及び翼4に流入すると共に、高い円錐ドーナツ
形押湯1に上がり、ここを、アーク式押湯加熱装置によ
シ加熱され、翼4の先端部、充分な押湯効果を作用せら
れた状態で凝固する。円錐ドーナツ型押湯1の分断は、
第3図のα面を、又、各翼4の分離は、2部を切断する
ことにより容易に行われる。
The molten metal poured from the sprue 8 passes through the runners 1 and 7, flows into each of the seven ranks 9 and the blades 4, and rises to the high conical donut-shaped feeder 1, where it is sent to an arc type feeder heating device. The blade 4 is thoroughly heated and solidified in the state where a sufficient riser effect is applied to the tip of the blade 4. The division of the conical donut-shaped riser 1 is as follows:
Separation of each blade 4 from the α plane in FIG. 3 is easily performed by cutting two parts.

(発明の効果) (1)翼部がかき型で造型でき、現型模型費は不要であ
る。
(Effects of the invention) (1) The wing portion can be molded using a scraper mold, and there is no need for the cost of an existing model.

(2)押湯断面積が小さく、そのため切断が容易である
(2) The feeder has a small cross-sectional area and is therefore easy to cut.

(3)  Hot−top方式が採用でき、鋳造欠陥が
減少する。
(3) Hot-top method can be adopted, reducing casting defects.

(4)押湯1ケで済み、押湯用溶湯の低減ができる。(4) Only one feeder is required, reducing the amount of molten metal used for the feeder.

(5)7ランク部、角す湯道、押湯用の一体現型用模型
(pattern )は、翼の形状が変っても流用可能
である。
(5) The integrated pattern for the 7-rank section, corner runner, and riser can be used even if the shape of the blade changes.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図乃至第3図は、本発明に係る組立式プロペラ用羽
根の鋳造法の説明図であシ、第4図乃至第7図は、従来
のそれの説明図である。 復代理人  内 1)  明 復代理人  萩 原 亮 − 第1図 第2図 第3図
FIGS. 1 to 3 are explanatory diagrams of a method for casting blades for an assembled propeller according to the present invention, and FIGS. 4 to 7 are explanatory diagrams of the conventional method. Sub-Agents 1) Meifu Agent Ryo Hagiwara - Figure 1 Figure 2 Figure 3

Claims (1)

【特許請求の範囲】[Claims] 組立式プロペラ用羽根の鋳造にあたり、外周面が多角面
とした角形湯道の上方に押湯部を形成すると共に、その
中央部に、裁頭円錐状の中空を具えるように中子を配し
、各羽根のフランジ部が前記多角面に夫々面着するよう
に、角形湯道を中心に放射方向に配置して、各々の羽根
を角形湯道で連通した状態で鋳込んだ後、各々の羽根の
フランジ部間を切断するようにしたことを特徴とする組
立式プロペラ用羽根の鋳造法。
When casting blades for a prefabricated propeller, a riser is formed above a rectangular runner with a polygonal outer peripheral surface, and a core is placed in the center of the riser so as to have a truncated cone-shaped hollow. Then, the flange portions of each blade were placed in the radial direction around the square runner so that they were flush with the polygonal surface, and after casting each blade with the square runner communicating with each other, A method for casting blades for an assembled propeller, characterized in that the blades are cut between the flange portions.
JP2510985A 1985-02-14 1985-02-14 Casting method of blade for assembly type propeller Expired - Fee Related JPH064180B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2510985A JPH064180B2 (en) 1985-02-14 1985-02-14 Casting method of blade for assembly type propeller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2510985A JPH064180B2 (en) 1985-02-14 1985-02-14 Casting method of blade for assembly type propeller

Publications (2)

Publication Number Publication Date
JPS61186146A true JPS61186146A (en) 1986-08-19
JPH064180B2 JPH064180B2 (en) 1994-01-19

Family

ID=12156757

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2510985A Expired - Fee Related JPH064180B2 (en) 1985-02-14 1985-02-14 Casting method of blade for assembly type propeller

Country Status (1)

Country Link
JP (1) JPH064180B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102125980A (en) * 2011-03-10 2011-07-20 Stx(大连)发动机有限公司 Casting moulding process for preparing large ship propeller from synthetic resin
CN109746398A (en) * 2019-03-08 2019-05-14 贵阳华烽有色铸造有限公司 A kind of casting die for bend pipe casting

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102125980A (en) * 2011-03-10 2011-07-20 Stx(大连)发动机有限公司 Casting moulding process for preparing large ship propeller from synthetic resin
CN109746398A (en) * 2019-03-08 2019-05-14 贵阳华烽有色铸造有限公司 A kind of casting die for bend pipe casting

Also Published As

Publication number Publication date
JPH064180B2 (en) 1994-01-19

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