JPS61173760A - Preparation of oil-fried bean curd having excellent texture - Google Patents

Preparation of oil-fried bean curd having excellent texture

Info

Publication number
JPS61173760A
JPS61173760A JP60222391A JP22239185A JPS61173760A JP S61173760 A JPS61173760 A JP S61173760A JP 60222391 A JP60222391 A JP 60222391A JP 22239185 A JP22239185 A JP 22239185A JP S61173760 A JPS61173760 A JP S61173760A
Authority
JP
Japan
Prior art keywords
oil
protein
water
curd
bean curd
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60222391A
Other languages
Japanese (ja)
Other versions
JPH0158943B2 (en
Inventor
Toshiyuki Nagata
永田 敏行
Masahiko Terajima
寺嶋 正彦
Kazuto Majima
真島 和登
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Oil Co Ltd
Original Assignee
Fuji Oil Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Oil Co Ltd filed Critical Fuji Oil Co Ltd
Priority to JP60222391A priority Critical patent/JPS61173760A/en
Publication of JPS61173760A publication Critical patent/JPS61173760A/en
Publication of JPH0158943B2 publication Critical patent/JPH0158943B2/ja
Granted legal-status Critical Current

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Abstract

PURPOSE:To obtain the titled oil-fried bean curd having excellent surface texture and free from denaturation even after storing in frozen state, by adding a specific alkalinizing agent to an acid-precipitated soybean protein curd, mixing with water, etc. to obtain a kneaded and formed product and frying in an oil. CONSTITUTION:The objective oil-fried bean curd can be prepared by adding (A) water and preferably (B) an oil or fat to (C) a vegetable protein having a crude protein content of >=60% (solid basis) and obtained by dissolving an alkalinizing agent containing an alkaline earth metal hydroxide (e.g. calcium hydroxide) in an acid-precipitated soybean protein curd, kneading and forming the mixture and frying the formed product in an oil.

Description

【発明の詳細な説明】 この発明は組織、特に表面組織が優れ、凍結しても殆ど
変質することのない油揚類を製造する方法に関するもの
である。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing fried foods that have excellent texture, especially surface texture, and hardly change in quality even when frozen.

我国古来の伝統的な蛋白食品であるアブラゲやガンモド
キ等の油揚類は、近年に致ってその伝統的製法の域を税
した斬新な製造法が開発され(特開昭48−58156
号)その工業的規模による生産製品は消費者に新たな需
要を喚起している(「油脂」第27巻第7号1974年
など)。かかる製法及び製品の最大の特徴は、従来必要
であった豆腐製造の過程を通らないこと、従って豆腐の
浸漬、磨砕、蒸煮、圧搾ろ過、凝固、圧搾脱水等が不要
になり作業の単純化、大量生産を可能にしたこと、及び
凍結しても変質するようなことがないので、凍結による
保存の長期化が可能となり、輸送、取扱いが極めて便利
になったことである。かかる製品は、豆腐の製造過程を
経た製品に比べて、凍結しても変質するようなことがな
い性質の他にも、煮くずれが少ない、ソフト感と弾力が
ある、味の浸み込みが良い、等といった長所を有し即席
ii!1類の具や惣菜類に多用されて来た反面、イナリ
寿司用として使用するには組織がやや弱いきらいがあっ
た。
In recent years, a novel manufacturing method has been developed for fried tofu such as aburage and ganmodoki, which are traditional protein foods in our country since ancient times.
27, No. 7, 1974, etc.) Products produced on an industrial scale are stimulating new demand from consumers. The biggest feature of this manufacturing method and product is that it does not go through the conventional tofu production process, which simplifies the process by eliminating the need for tofu soaking, grinding, steaming, press filtration, coagulation, press dehydration, etc. , it has become possible to mass produce it, and since it does not change in quality even when frozen, it can be stored for a long time by freezing, and transportation and handling have become extremely convenient. Compared to products that have gone through the tofu manufacturing process, such products do not deteriorate even when frozen, but also have less sagging, are softer and more elastic, and have better flavor absorption. It has advantages such as good and instant ii! While it has been widely used for Category 1 ingredients and side dishes, it tends to have a slightly weak texture when used for inari sushi.

本発明者らは、特開昭48−58156号に開示した技
術をより深め種々検討する中で、豆腐の製造に用いられ
る硫酸カルシウムを該先行技術の配合において一定量以
上添加すれば、組織、特に表面組織の強度が優れ、煮く
ずれがさらに改善された製品を得ることができ、またア
ルカリ土類金属性凝固剤を大量に使用してもほとんど凍
結による変質の生じない製品が得られること、しかしな
がら同じく豆腐の製造に用いられている塩化カルシウム
では同程度加えると配合物の離水が生じて製品の「のび
」 (油で揚げると膨張する程度を表す)が無く、かか
る凝固剤を加えない製品よりも組織が悪くなること、硫
酸カルシウムと塩化カルシウムの差異は水に対する溶解
の程度の差異に基づくこと、塩化カルシウムの如き水易
溶性の凝固剤でもアルカリ化剤を併用すると離水が生じ
ず、水難溶性の凝固剤と略同様の効果を奏すること等の
知見を得るとともに、水酸化カルシウムにも組織強度の
増大の効果があり、凍結による変質も生じないこと等を
知るに敗り、この発明を完成したものである。
The present inventors have further investigated the technology disclosed in JP-A No. 48-58156, and found that if calcium sulfate, which is used in the production of tofu, is added in a certain amount or more to the formulation of the prior art, tissue In particular, it is possible to obtain a product with excellent surface structure strength and further improved boiling disintegration, and even when a large amount of alkaline earth metal coagulant is used, there is almost no deterioration due to freezing. However, with calcium chloride, which is also used in the production of tofu, if the same amount is added, syneresis of the compound occurs and the product does not "spread" (representing the extent to which it expands when fried in oil). The difference between calcium sulfate and calcium chloride is based on the difference in the degree of solubility in water. Even with an easily water-soluble coagulant such as calcium chloride, syneresis does not occur when an alkalizing agent is used in combination, making it difficult to water. In addition to gaining the knowledge that calcium hydroxide has almost the same effect as a soluble coagulant, we also learned that calcium hydroxide also has the effect of increasing tissue strength and does not cause deterioration due to freezing. It is completed.

この発明に関するその他の知見、構成及び効果は以下に
詳細に説明する。
Other findings, configurations, and effects related to this invention will be explained in detail below.

この発明は、粗蛋白質含量(固形物換算)が約60%以
上の植物蛋白、水、及び好ましくは油脂を配合した混練
成形物を調製し、油で揚げる油揚類の製造法であって、
該植物蛋白の一部または全部として、酸沈大豆蛋白カー
ドにアルカリ土類金属の水酸化物を含むアルカリ化剤を
加えて溶解した非乾燥品を使用することを骨子とする油
揚類の製造法であるが、このうち、粗蛋白質含量(固形
物換算)が約60%以上の植物蛋白、水、及び好ましく
は油脂を配合した混練、成形、油で揚げることについて
は、すでに前述の先行技術で開示されたところである(
以下の説明で%及び部は特にことわらない限り重量%及
び重量部であることを示す)。
This invention is a method for producing fried tofu by preparing a kneaded molded product containing vegetable protein having a crude protein content (solid equivalent) of about 60% or more, water, and preferably oil and fat, and frying the product,
A method for producing fried tofu, the main feature of which is to use, as part or all of the vegetable protein, a non-dried product prepared by adding and dissolving an alkalizing agent containing an alkaline earth metal hydroxide to acid-precipitated soybean protein curd. However, among these methods, the above-mentioned prior art has already described kneading, shaping, and frying a mixture of vegetable protein with a crude protein content (solid equivalent) of about 60% or more, water, and preferably oil. It has just been disclosed (
In the following description, % and parts indicate weight % and parts by weight unless otherwise specified).

この発明で使用する植物蛋白は全体として粗蛋白質含量
(固形物換算)が約60%以上であるが、その植物蛋白
の一部または全部として、酸沈大豆蛋白カードにアルカ
リ土類金属の水酸化物を含むアルカリ化剤を加えて溶解
した非乾燥品を使用する。
The vegetable protein used in this invention has a crude protein content (solid equivalent) of about 60% or more as a whole. Use a non-dried product that has been dissolved by adding an alkalizing agent containing

このような構成は、乾燥しない湿潤物を使用するので蛋
白の乾燥コストを低減できる利点があり、また酸沈大豆
蛋白カードは単に脱水した程度の水分で特に水を新たに
加えることなく混線に供することができ、また得られる
中和物の熱凝固性・乳化性・成形性を改善する目的でこ
れを加熱処理するときは蛋白を液状で加熱するより一般
に安価である。また一旦乾燥粉末状にした植物蛋白を水
に再溶解する場合は、ダマを形成しないように留意する
必要があり、完全に溶解しきらないまま混練成形油中加
熱を行うと「のび」がわるくなることがあるのに対して
、乾燥しない植物蛋白を使用するのでそのような欠点は
なく、むしろ表面組織のつやがよくなったり色調が改善
されたりする。さらに、酸沈カードの中和の工程で、水
酸化カルシウムなどのアルカリ土類水酸化物は中和剤と
しても機能するので、その分アルカリ化剤の使用量を減
じることができる。ただし中和剤の全量を該水酸化物で
賄うよりは他のアルカリ化剤例えば水酸化ナトリウムを
併用する方がカードの水に溶解が容易であり好ましい。
This configuration has the advantage of reducing the cost of drying the protein because it uses a wet material that does not dry, and the acid-precipitated soybean protein card has just enough water to be dehydrated and can be used for cross-fertilization without adding any new water. Furthermore, when the neutralized product is heat-treated for the purpose of improving its thermal coagulability, emulsifying property, and moldability, it is generally cheaper than heating the protein in liquid form. In addition, when redissolving plant protein in water after it has been turned into a dry powder, care must be taken to avoid forming lumps.If the protein is kneaded and heated in oil before it is completely dissolved, it will not spread properly. However, since vegetable proteins that do not dry out are used, there are no such drawbacks, and the surface texture becomes glossier and the color tone is improved. Furthermore, in the process of neutralizing the acid-precipitated card, alkaline earth hydroxides such as calcium hydroxide also function as a neutralizing agent, so the amount of alkalizing agent used can be reduced accordingly. However, rather than using the hydroxide to cover the entire amount of the neutralizing agent, it is preferable to use another alkalizing agent, such as sodium hydroxide, in combination because it is easier to dissolve in the water of the curd.

水への溶解が不充分であると製品の食感がボッつくきら
いが蔦る。
If the solubility in water is insufficient, the texture of the product may become lumpy.

アルカリ土類金属の水酸化物の使用量は、使用する植物
蛋白全体の粗蛋白質に対して1%以上になるようにする
のがよいが、原出願(特開昭53−103565号に記
載されるようなアルカリ土類金属塩の使用方法、即ち、
混練物中に水難溶性のアルカリ土類金属塩を含ませたり
、水易溶性のアルカリ土類金属塩とアルカリ化剤を含ま
せたりする方法、を併用するときは、それらアルカリ土
類金属塩の量とあわせた値で1%以上にすればよい。1
%未満であると製品表面組織の強度は無添加の場合とあ
まりかわらず、5%程度以上になると豆腐からつくった
製品にほぼ匹敵する強度となる。また、元来アルカリ土
類金属の水酸化物を使用しないでも煮くずれしにくい性
質は豆腐から製造した油揚類に比べて優れているが、そ
の性質は該水酸化物の添加により一層改善される。また
アルカリ土類金属化合物が含まれていても、上述のよう
な用法で生地中に加えられておれば、製品の凍結による
変性は殆ど生じない。
The amount of alkaline earth metal hydroxide used is preferably 1% or more based on the crude protein of the whole plant protein used, but it is Methods of using alkaline earth metal salts such as
When using the method of including a poorly water-soluble alkaline earth metal salt in the kneaded material, or the method of including an easily water-soluble alkaline earth metal salt and an alkalizing agent, The value including the amount should be 1% or more. 1
When the amount is less than 5%, the strength of the product surface structure is not much different from that without additives, and when it is about 5% or more, the strength is almost comparable to that of products made from tofu. In addition, even without the use of alkaline earth metal hydroxides, the property of not falling apart when cooked is superior to that of fried tofu products, but this property can be further improved by adding the hydroxides. . Furthermore, even if an alkaline earth metal compound is contained, if it is added to the dough in the manner described above, the product will hardly be denatured by freezing.

上記の、酸沈大豆蛋白カードにアルカリ土類金属の水酸
化物を含むアルカリ化剤を加えて溶解した非乾燥品は、
他の原料と混練し、成形することにより油揚用の生地が
得ら、さらに公知の方法で油中加熱して製品を得る。
The non-dried product prepared by adding an alkalizing agent containing an alkaline earth metal hydroxide to the acid-precipitated soy protein curd mentioned above is
A dough for deep-frying is obtained by kneading with other raw materials and shaping, and then heated in oil by a known method to obtain a product.

かくして得られた製品は、組織が改善されており、凍結
変性しがたいものである。
The product thus obtained has an improved structure and is resistant to freeze denaturation.

実施例1 低変性脱脂大豆から得た酸沈蛋白カード(固形物換算の
粗蛋白質含量92%)を遠心分離機で脱水しく水分84
%)、これを水酸化ナトリウム:水酸化カルシウムの比
が1:3の混合物の20%水懸濁液でpH6,8とした
。この中和物を連続加熱機で加熱(流速100 kg/
時、出口温度130℃)した後55℃まで急冷した(水
分81.8%)。このペースト11、1 kgに粉末状
分離大豆蛋白0.9 kg/cd、サラダ油0.9 k
gを加え、混練し、これに−辺が45mで厚さが5fi
の正方形板状に成形し、75℃6分、110℃3分、1
75℃3分の条件で油中加熱してアブラゲを得た。この
製品は色調が明るく、製品強度の官能評価も7.0(蛋
白として市販分離大豆蛋白を用い凝固剤を使用すること
なく製造した製品の評点を5、豆腐から製造した製品の
評点を10とする)と良好であった。
Example 1 Acid precipitated protein curd obtained from low-denatured defatted soybeans (crude protein content 92% in terms of solid matter) was dehydrated using a centrifuge to reduce water content to 84%.
%), and this was brought to pH 6.8 with a 20% aqueous suspension of a mixture of sodium hydroxide:calcium hydroxide in a ratio of 1:3. This neutralized product is heated with a continuous heating machine (flow rate 100 kg/
(exit temperature: 130°C) and then rapidly cooled to 55°C (moisture: 81.8%). This paste 11, 1 kg, powdered isolated soy protein 0.9 kg/cd, salad oil 0.9 k
g, knead, and to this - side 45m and thickness 5fi
Form into a square plate shape and heat at 75℃ for 6 minutes, 110℃ for 3 minutes, 1
The mixture was heated in oil at 75° C. for 3 minutes to obtain oil cake. This product has a bright color tone, and the sensory evaluation of product strength is 7.0 (products manufactured using commercially available isolated soybean protein as protein and without the use of coagulants receive a rating of 5, and products manufactured from tofu receive a rating of 10). ) and was in good condition.

Claims (1)

【特許請求の範囲】[Claims] (1)粗蛋白質含量(固形物換算)が約60%以上の植
物蛋白、水、及び好ましくは油脂を配合した混練成形物
を調製し、油で揚げる油揚類の製造法であって、該植物
蛋白の一部または全部として、酸沈大豆蛋白カードにア
ルカリ土類金属の水酸化物を含むアルカリ化剤を加えて
溶解した非乾燥品を使用することを特徴とする油揚類の
製造法。
(1) A method for producing fried tofu by preparing a kneaded molded product containing a vegetable protein having a crude protein content (in terms of solid matter) of about 60% or more, water, and preferably oil and fat, and frying the product, comprising: A method for producing fried tofu products, characterized in that a non-dried product obtained by adding and dissolving an alkalizing agent containing an alkaline earth metal hydroxide to acid-precipitated soybean protein curd is used as part or all of the protein.
JP60222391A 1985-10-04 1985-10-04 Preparation of oil-fried bean curd having excellent texture Granted JPS61173760A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60222391A JPS61173760A (en) 1985-10-04 1985-10-04 Preparation of oil-fried bean curd having excellent texture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60222391A JPS61173760A (en) 1985-10-04 1985-10-04 Preparation of oil-fried bean curd having excellent texture

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP10356578A Division JPS5529973A (en) 1978-08-24 1978-08-24 Preparation of fried bean curd having improved texture

Publications (2)

Publication Number Publication Date
JPS61173760A true JPS61173760A (en) 1986-08-05
JPH0158943B2 JPH0158943B2 (en) 1989-12-14

Family

ID=16781628

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60222391A Granted JPS61173760A (en) 1985-10-04 1985-10-04 Preparation of oil-fried bean curd having excellent texture

Country Status (1)

Country Link
JP (1) JPS61173760A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5529973A (en) * 1978-08-24 1980-03-03 Fuji Oil Co Ltd Preparation of fried bean curd having improved texture

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5529973A (en) * 1978-08-24 1980-03-03 Fuji Oil Co Ltd Preparation of fried bean curd having improved texture

Also Published As

Publication number Publication date
JPH0158943B2 (en) 1989-12-14

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