JPS61172321A - Winding device - Google Patents

Winding device

Info

Publication number
JPS61172321A
JPS61172321A JP60013301A JP1330185A JPS61172321A JP S61172321 A JPS61172321 A JP S61172321A JP 60013301 A JP60013301 A JP 60013301A JP 1330185 A JP1330185 A JP 1330185A JP S61172321 A JPS61172321 A JP S61172321A
Authority
JP
Japan
Prior art keywords
winding
former
guide
wire
main former
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP60013301A
Other languages
Japanese (ja)
Inventor
Koichi Yasuda
幸一 安田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BESUTETSUKU KYOTO KK
Original Assignee
BESUTETSUKU KYOTO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BESUTETSUKU KYOTO KK filed Critical BESUTETSUKU KYOTO KK
Priority to JP60013301A priority Critical patent/JPS61172321A/en
Publication of JPS61172321A publication Critical patent/JPS61172321A/en
Pending legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding

Abstract

PURPOSE:To enable to continuously perform windings having different width of winding by a method wherein a plurality of guide parts, with which wire materials are guided in accordance with the winding having different width of winding, are formed on the main former, and a winding work is performed by switching each guide part. CONSTITUTION:A coil 11 is formed as follows. A rotary former part 11 is shifted forward, the two head parts 9 and 9 of slots 7 and 8 are fixed by the recessed part of a guide part 13, the winding gaps of the main former 2 and the side former 6 where a wire material 4 is passed through are adjusted by operating the side former, and the winding of the wire material 4 is performed. Then, pertaining to the winding of a coil 12, the slot 8 of a core 5 is moved to the front of the main former 2 by rotating a shaft 21, and a guide part 13 is switched to a guide surface 14. Said switching is performed by inserting a turret driver 20 into the driver inserting hole 19 of the main former 2 and by rotating it at an angle of 180 degrees.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、コンピュータ一端末機、音響モータ、ビデ
オ８３１器等、各種電気機器の多極コアに巻線を行なう
巻線装置において、連続的に異なる巻幅の巻線を行なう
ことができる巻線装置に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention is a winding device that winds wires on multi-pole cores of various electrical devices such as computer terminals, audio motors, video 831 devices, etc. The present invention relates to a winding device capable of winding wires with different winding widths.

〔従来の技術〕[Conventional technology]

モータのコアは回転特性を向上させる上で可能な限り極
数を増やす必要があり、現在大小の巻幅で巻線を行なっ
た多極コアが広く使用されている。そして、現在巻幅を
変えて巻線を行なう方法は異なる巻幅毎に別個に巻線を
行ない、巻線が終了した後コイル端同志を結合するもの
である。In order to improve the rotational characteristics of a motor core, it is necessary to increase the number of poles as much as possible, and multi-pole cores having wires wound with large and small winding widths are currently in wide use. The current method of winding wires with different winding widths involves winding the wires separately for each different winding width, and then connecting the coil ends together after the winding is completed.

しかしながら、この巻線の方法では、巻線後に結線工程
が必要不可欠であり、しかも結線を行なったコアでは技
術進歩に従って厳しく要求される高度の回転特性を満足
させることが次第にできなくなってきた。However, with this winding method, a wire connection step is essential after winding, and the wired cores have gradually become unable to satisfy the high degree of rotational characteristics that are strictly required as technology advances.

その結果、異なる巻幅であっても連続的に巻線を行なう
ことができる方法、装置が要請されていた。As a result, there has been a need for a method and apparatus that can continuously wind wires even if the winding widths are different.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

この要請に答えるべく種々の研究がされた結果、線材を
スロット軸に導くフォーマ−のうちこの線材をスロット
軸に導くガイド部のみを巻幅に応じて取り換え可能とし
ておきマシニングセンタのような自動工具交換装置によ
りガイド部を取り換える方法が最良の方法ではないかと
考えられた。As a result of various studies conducted in response to this request, we have made it possible to replace only the guide portion of the former that guides the wire to the slot shaft according to the winding width, allowing for automatic tool exchange similar to that used in machining centers. It was thought that the best method would be to replace the guide section using a device.

しかし、このような方法、装置では、フォーマ−の機構
が複雑になること、新たに自動工具交換装置が必要とな
ること等未だ実用化には大きな問題があった。However, such methods and devices still have major problems in practical application, such as the complexity of the former mechanism and the need for a new automatic tool changer.

そこで、この発明は上記のような考え方とは全く発側を
変えることにより、ツールの交換を必要としない極めて
単純な巻線機構により、簡単かつ迅速に巻幅の異なる巻
線を連続した１本の線材で行なうことができる巻線装置
を提供することを目的としている。Therefore, this invention completely changes the origin from the above idea, and uses an extremely simple winding mechanism that does not require changing tools to easily and quickly connect windings with different winding widths into one continuous wire. It is an object of the present invention to provide a winding device that can be used for winding with wire rods.

〔問題点を解決するための手段〕[Means for solving problems]

この発明は、上記のような問題点を解決するために、回
転するフライヤー（３）によってコア（５）に線材（４
）を巻き付ける巻線装置において、線材（４）を所定の
巻付位置に導くメインフォーマ−（２）に複数のガイド
部（１３）、（１４）を形成し、各ガイド部（１３）、
（１４）は夫々大小異なる巻幅に応じて線材（４）をコ
ア（５）に導き、メインフォーマ−（２）はそれ自体を
回転するためのドライバー挿入孔（１９）が形成されて
おり、該挿入孔（１９）にターレットドライバー（２０
）を挿入してメインフォーマ−（２）を回転し各ガイド
部（１３）、（１４）を切換操作することができるよう
にしたものである。In order to solve the above-mentioned problems, this invention provides wire rods (4) to the core (5) by a rotating flyer (3).
), a main former (2) that guides the wire (4) to a predetermined winding position is formed with a plurality of guide parts (13), (14), and each guide part (13),
(14) guides the wire rod (4) to the core (5) according to different winding widths, and the main former (2) is formed with a driver insertion hole (19) for rotating itself. Insert the turret driver (20) into the insertion hole (19).
) is inserted, the main former (2) is rotated, and each guide part (13), (14) can be switched.

〔作用〕[Effect]

この発明は、メインフォーマ−（２）に巻幅の異なる巻
線に応じて夫々線材（４）をガイドする複数のガイド部
（１３）、（１４）を形成し、各ガイド部（１３）、（
１４）を切換えて巻線を行なうので、簡単に巻幅の異な
る巻線を連続して行なうことができる。In this invention, a plurality of guide parts (13) and (14) are formed in the main former (2) to guide the wire rod (4) according to the windings having different winding widths, and each guide part (13), (
Since winding is performed by switching 14), winding with different winding widths can be easily performed successively.

各ガイド部の切換えはターレフトドライバー（２０）で
行なうので、簡単な回転駆動装置が必要な程度で精密、
大容積の自動工具交換装置は必要でない。また、交換時
間もわずかである。Each guide section is switched using a turret screwdriver (20), so a simple rotary drive device is required for precision and precision.
Large volume automatic tool changers are not required. Also, the time required for replacement is short.

以上のように、異なる巻幅で巻線を行なう機構は、メイ
ンフォーマ−（２）に複数のガイド部（１３）、（１４
）を形成して回転して切換えるものであって、極めてシ
ンプルな機構である。As described above, the mechanism for winding wires with different winding widths has a plurality of guide parts (13), (14) on the main former (2).
) and rotates to switch, and is an extremely simple mechanism.

〔実施例〕〔Example〕

以下、この発明の一実施例を図面に基づき説明する。 Hereinafter, one embodiment of the present invention will be described based on the drawings.

第３図に示す巻線装置のロータリーフォーマ一部（１）
は、巻線作動位置まで前進し巻線を行なう部分であって
、ロータリーフォーマ一部（１）はメインフォーマ−（
２）とメインフォーマ−（２）の外周を回転するフライ
ヤー（３）とからなり、フライヤー（３）はエナメル線
等の線材（４）をメインフォーマ−（２）によって固定
支持されたコア（５）に巻き付けるものである。フライ
ヤー（３）から供給された線材（４）はメインフォーマ
−（２）とサイドフォーマ−（６）に導かれて巻き付け
られる。Part of the rotary former of the winding device shown in Figure 3 (1)
is the part that moves forward to the winding operating position and performs winding, and the rotary former part (1) is the main former (
2) and a flyer (3) that rotates around the outer periphery of the main former (2). ). The wire (4) supplied from the flyer (3) is guided and wound around the main former (2) and side formers (6).

コア（５）は、第１図に示すように、中心より放射状に
２種類のスロット（７）、（８）が形成され、スロット
（７）、（８）は夫々スロット軸幅、スロット軸の先端
に形成された頭部（９）の円弧長さ及びその突出形状が
異なり、スロット（７）、（８）はコア（５）の円周方
向に交互に配置している。As shown in Figure 1, the core (5) has two types of slots (7) and (8) formed radially from the center. The arcuate length and the protruding shape of the head (9) formed at the tip are different, and the slots (7) and (8) are arranged alternately in the circumferential direction of the core (5).

このコア（５）はスロット（７）、（８）の軸間に形成
したコイル（１１）とスロット（８）に形成したコイル
（１２）の巻幅の異なる２種類のコイルからなるもので
ある。This core (5) consists of two types of coils with different winding widths: a coil (11) formed between the axes of the slots (7) and (8), and a coil (12) formed in the slot (8). .

メインフォーマ−（２）はサイドフォーマ−（６）とと
もに線材（４）をコア（５）に誘導するためのものであ
るが、その中心となるのは、メインフォーマ−（２）の
両端に形成されたガイド部（１３）、（１４）である。The main former (2) is used together with the side formers (6) to guide the wire (4) to the core (5), but the central part is the wire rods formed at both ends of the main former (2). These are the guide parts (13) and (14).

ガイド部（１３）、（１４）は夫々コア（５）の頭部（
９）を固定する凹部（１５）を形成してあり、この凹部
（１５）の上下の側面壁（１６）は清めらかな斜面に形
成し線材（４）を傷めないようガイドするようにしであ
る。凹部（１５）の機能は上記のように頭部（９）を固
定して巻線中に動かないようにするだけでな（、線材（
４）が頭部（９）の円周上の角に掛らないようにガイド
するものである。従って、凹部（１５）は巻幅間の頭部
（９）の円周外縁を覆うことができるものでなければな
らない。このことより、コイル（１１）の巻線に使用す
るガイド部（１３）はその凹部（１５）をスロット（７
）、（８）の両頭部（９）・　（９）の円周を覆うだけ
の幅を形成しており、コイル（１２）用のガイド部（１
４）はスロット（８）の頭部（９）の円周を覆うだけの
幅が形成している。The guide parts (13) and (14) are respectively connected to the head (
A recess (15) is formed to fix the wire (4), and the upper and lower side walls (16) of this recess (15) are formed with smooth slopes to guide the wire (4) so as not to damage it. . The function of the recess (15) is not only to fix the head (9) so that it does not move during winding as described above (but also to prevent the head (9) from moving during winding).
4) to guide the head (9) so that it does not hang on the circumferential corners of the head (9). Therefore, the recess (15) must be capable of covering the circumferential outer edge of the head (9) between the winding widths. From this, the guide part (13) used for winding the coil (11) has its concave part (15) connected to the slot (7).
), (8), the width is wide enough to cover the circumference of both heads (9) and (9).
4) has a width sufficient to cover the circumference of the head (9) of the slot (8).

メインフォーマ−（２）はその前後の略中夫において上
下のアーム（１７）を介して回転自在に支持されており
、上方の支持軸（１８）内に六角穴を形成してドライバ
ー挿入孔（１９）とし、該ドライバー挿入孔（１９）に
装置外のターレットドライバー　（２０）を挿入し、第
２図に示すように、１８０　　。The main former (2) is rotatably supported via upper and lower arms (17) at its front and rear center shafts, and has a hexagonal hole formed in the upper support shaft (18) and a driver insertion hole ( 19), insert the turret driver (20) outside the device into the driver insertion hole (19), and then insert the turret driver (20) 180 as shown in FIG.

回転してガイド部（１３）、（１４）を切換えるもので
ある。It rotates to switch between the guide parts (13) and (14).

この発明に係る巻線装置の使用方法はコア（５）をシャ
フト（２１）に回転可能に固定し、巻線毎に一定角度づ
つ回転するものである。コイル（１１）の巻線は、ロー
タリーフォーマ一部（１）を前方に移動し、ガイド部（
１３）の凹部（１５）によりスロット（７）、（８）の
両頭部（９）・　（９）を固定し、更にサイドフォーマ
−（６）を作動させて線材（４）が通過するメインフォ
ーマ−（２）とサイドフォーマ−（６）の巻付隙間を調
整し、線材（４）の巻付けを行ないコイル（１１）を形
成する。The method of using the winding device according to the present invention is to rotatably fix the core (5) to the shaft (21) and rotate it by a constant angle for each winding. The winding of the coil (11) moves the rotary former part (1) forward and the guide part (
Both heads (9) and (9) of the slots (7) and (8) are fixed by the recesses (15) of 13), and the side formers (6) are activated to form the main former through which the wire (4) passes. - Adjust the winding gap between the wire (2) and the side former (6), and wind the wire (4) to form the coil (11).

次に、コイル（１２）の巻線は、シャフト（２１）を回
転してコア（５）のスロット（８）をメインフォーマ−
（２）の正面に移動するとともに、ガイド部（１３）を
ガイド部（１４）に切換える。切換は、ターレットドラ
イバー（２０）をメインフォーマ−（２）のドライバー
挿入孔（１９）に挿入し１８０　°回転して行なう。線
材（４）の巻付けは、コイル（１１）の場合と同様に、
スロット（８）の頭部（９）を凹部（１５）で固定し巻
付隙間を調整した後行なう。Next, the winding of the coil (12) is connected to the slot (8) of the core (5) by rotating the shaft (21).
(2) and switch the guide part (13) to the guide part (14). Switching is performed by inserting the turret driver (20) into the driver insertion hole (19) of the main former (2) and rotating it 180 degrees. The wire (4) is wound in the same way as the coil (11).
This is done after fixing the head (9) of the slot (8) in the recess (15) and adjusting the winding gap.

巻線は以上の操作を繰り返し行なうものであり、線材（
４）は切断されることなく連続的にコア（５）に巻き付
けられるものである。Winding involves repeating the above operations, and the wire rod (
4) is one that is continuously wound around the core (5) without being cut.

尚、メインフォーマ−（２）のガイド部（１３）、（１
４）は２種類に限らずそれ以上あってもよく、メインフ
ォーマ−（２）の中心から放射状に等間隔でガイド部を
形成することが考えられる。In addition, the guide parts (13) and (1) of the main former (2)
4) is not limited to two types but may be more than two types, and it is conceivable to form guide portions radially at equal intervals from the center of the main former (2).

また、ターレットドライバー（２０）はその駆動装置も
含めて巻線装置に併設しもよく、ターレットドライバー
（２０）とドライバー挿入孔（１９）の位置も下方の支
持軸（１８）にあってもよい。Further, the turret driver (20), including its driving device, may be installed alongside the winding device, and the turret driver (20) and the driver insertion hole (19) may be located on the lower support shaft (18). .

〔発明の効果〕〔Effect of the invention〕

この発明は、メインフォーマ−（２）に複数のガイド部
（１３）、（１４）を形成し、巻線の巻幅に応じてメイ
ンフォーマ−（２）を回転して切換える構成としたので
、極めてシンプルな機構にもかかわらず簡単かつ短時間
に線材に結線部分を有することなく連続的に巻線を行な
うことができる。This invention has a structure in which a plurality of guide parts (13) and (14) are formed in the main former (2), and the main former (2) is rotated and switched according to the winding width of the winding. Although the mechanism is extremely simple, winding can be performed easily and continuously in a short time without having a wire connection part on the wire rod.

その結果、結線を要することなく多種類の巻幅の巻線が
可能になり高性能の多極コアを大量に供給することがで
きる。As a result, it is possible to wind wires with a wide variety of winding widths without requiring wire connections, and it is possible to supply high-performance multi-pole cores in large quantities.

【図面の簡単な説明】[Brief explanation of the drawing]

図面はこの発明の一実施例であって、第１図はロータリ
ーフォーマ一部の全体斜視図、第２図（ａ）、（ｂ）、
（Ｃ）、（ｄ）はメインフォーマ−のガイド部の切換状
態を示す斜視図、第３図は巻線装置の側面図である。The drawings show an embodiment of the present invention; FIG. 1 is a perspective view of a part of a rotary former; FIGS. 2(a), (b),
(C) and (d) are perspective views showing switching states of the guide portion of the main former, and FIG. 3 is a side view of the winding device.

Claims (1)

【特許請求の範囲】[Claims] １、回転するフライヤー（３）によってコア（５）に線
材（４）を巻き付ける巻線装置において、線材（４）を
所定の巻付位置に導くメインフォーマー（２）に複数の
ガイド部（１３）、（１４）を形成し、各ガイド部（１
３）、（１４）は夫々大小異なる巻幅に応じて線材（４
）をコア（５）に導き、メインフォーマー（２）はそれ
自体を回転するためのドライバー挿入孔（１９）が形成
されており、該挿入孔（１９）にターレットドライバー
（２０）を挿入してメインフォーマー（２）を回転し各
ガイド部（１３）、（１４）を順次切換操作することが
できるようにしたことを特徴とする巻線装置。1. In a winding device for winding a wire (4) around a core (5) by a rotating fryer (3), a plurality of guide parts (13 ), (14), and each guide part (1
3) and (14) are wire rods (4) according to different winding widths.
) into the core (5), and the main former (2) is formed with a driver insertion hole (19) for rotating itself, and the turret driver (20) is inserted into the insertion hole (19). A winding device characterized in that the main former (2) can be rotated to sequentially switch between the guide parts (13) and (14).
JP60013301A 1985-01-25 1985-01-25 Winding device Pending JPS61172321A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60013301A JPS61172321A (en) 1985-01-25 1985-01-25 Winding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60013301A JPS61172321A (en) 1985-01-25 1985-01-25 Winding device

Publications (1)

Publication Number Publication Date
JPS61172321A true JPS61172321A (en) 1986-08-04

Family

ID=11829358

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60013301A Pending JPS61172321A (en) 1985-01-25 1985-01-25 Winding device

Country Status (1)

Country Link
JP (1) JPS61172321A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1324471A1 (en) * 2001-12-28 2003-07-02 ATOP S.p.A. Method and device for guiding the wire on multi-pole stators wound by a flyer-type machine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5131804A (en) * 1975-06-18 1976-03-18 Matsushita Electric Ind Co Ltd

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5131804A (en) * 1975-06-18 1976-03-18 Matsushita Electric Ind Co Ltd

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1324471A1 (en) * 2001-12-28 2003-07-02 ATOP S.p.A. Method and device for guiding the wire on multi-pole stators wound by a flyer-type machine
US6848646B2 (en) 2001-12-28 2005-02-01 Atop Spa Method and device for guiding the wire on multi-pole stators wound by a flier-type machine

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