JPS61152310A - Edge preparation for automatic welding for pipe - Google Patents
Edge preparation for automatic welding for pipeInfo
- Publication number
- JPS61152310A JPS61152310A JP27942484A JP27942484A JPS61152310A JP S61152310 A JPS61152310 A JP S61152310A JP 27942484 A JP27942484 A JP 27942484A JP 27942484 A JP27942484 A JP 27942484A JP S61152310 A JPS61152310 A JP S61152310A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- automatic welding
- edge
- welding
- working
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Milling Processes (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、厚さが4〜12+a程度の比較的薄肉で、管
の直径が200〜800.程度の中径の鋼管を突合せ溶
接する際に適する管の自動溶接用開先加工方法に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention is applicable to a relatively thin tube having a thickness of about 4 to 12+ mm and a diameter of 200 to 800 mm. The present invention relates to an automatic pipe welding groove processing method suitable for butt welding medium-diameter steel pipes.
厚さが4〜12閣程度の比較的薄肉で、管の直径が20
0〜800.、程度の中径の鋼管は、第6図に示すよう
に真円度が悪く、破線で示す真円に対して歪んだ断面形
状となっており、長径部(α)と短径部(b)とを有す
ることになる。このような管を突合せ溶接するために開
先加工をすると、第7図に示すように長径部(、)にお
ける開先(し)は、破線で示す真円の管の場合に比べて
傾斜面が長くなり、第8図に示すように短径部(6)に
おける、開先は、破線で示す真円の管の場合に比べて傾
斜面が短くなってしまう。It has a relatively thin wall with a thickness of about 4 to 12 mm, and the diameter of the pipe is 20 mm.
0~800. As shown in Fig. 6, medium diameter steel pipes have poor circularity and have a cross-sectional shape that is distorted from the perfect circle indicated by the broken line, with a long diameter part (α) and a short diameter part (b ). When such a pipe is beveled for butt welding, as shown in Figure 7, the bevel at the long diameter part (,) has a sloped surface compared to the case of a perfectly circular pipe shown by the broken line. becomes longer, and as shown in FIG. 8, the groove at the short diameter portion (6) has a shorter inclined surface than in the case of a perfectly circular tube shown by the broken line.
、このように開先加工をした管を溶接しようとする場合
、第9図に示すように長径部(tx)と短径部(6)と
が突合わされた状態になると、目違い(d)、ギャップ
(−)が生じ、自動溶接ができないため、手動のTIG
溶接等によって溶接を行なっていた。When attempting to weld pipes with grooves processed in this way, if the longer diameter part (tx) and the shorter diameter part (6) are butted against each other as shown in Figure 9, the mismatch (d) will occur. , a gap (-) occurs and automatic welding is not possible, so manual TIG
Welding was done by welding.
従来の薄肉中径管の突合せ溶接は溶接される溶接金属向
の量も多く、人力で行なうため能率が悪く、溶接部分の
外観も悪い欠点があったQ本発明は、真円度等の寸法精
度の悪い管の突合せ溶接を自動化できるように、精度の
よい開先が得られるようにした、管の自動溶接用開先加
工方法を提供するものである。Conventional butt welding of thin-walled medium-diameter pipes involves a large amount of weld metal to be welded, is inefficient because it is performed manually, and has the disadvantage of poor appearance of the welded part. To provide a groove processing method for automatic welding of pipes, which can obtain a groove with high precision so as to automate the butt welding of pipes with poor precision.
本発明は、管の溶接する端部を内側に塑性加工した後、
この端部を円形に加工する管の自動溶接用開先加工方法
としたものである。In the present invention, after plastically working the end of the pipe to be welded,
This is a method for automatically welding a groove in a pipe by processing the end portion into a circular shape.
管の溶接する端部に長径部がなくなり、真円の開先に加
工されるようになる。The end of the pipe to be welded no longer has a long diameter section, and is machined into a perfectly circular bevel.
以下、本発明の一実施例を図面を参照して説明する。 Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
第1図に示すように、管(1)の溶接する端部(2)を
、管(1)の中心線がある内側に向けて塑性加工する。As shown in FIG. 1, the end (2) of the tube (1) to be welded is plastically worked toward the inside where the center line of the tube (1) is located.
この塑性加工を行なう際には、第2図に・示す加工用の
ジヤツキ(3)を、四方ジヤツキ(4)と外側拘束リン
グ(5)によって管(1)の端部(2)に装着し、長径
部を主体に内方へ押圧する。なお第2図において、(6
)は駆動モータ、(7)はジヤツキブロック固定ピン、
(8)は周方向駆動リングである。When performing this plastic working, the working jack (3) shown in Fig. 2 is attached to the end (2) of the pipe (1) using the four-way jack (4) and the outer restraining ring (5). , mainly presses the long diameter part inward. In addition, in Figure 2, (6
) is the drive motor, (7) is the jack block fixing pin,
(8) is a circumferential drive ring.
このように管(1)の端部(2)を内側に塑性加工する
ことにより、第3図に示すように管(1)の端部を、は
ぼ真円にすることができる。このようにした管(1)に
対して、第4図に示すように開先(9)図中、(1)は
管、(2)は端部を示す。By plastically working the end (2) of the tube (1) inward in this manner, the end of the tube (1) can be made into a nearly perfect circle as shown in FIG. As shown in FIG. 4, the tube (1) thus constructed has a groove (9), in which (1) indicates the tube and (2) the end.
の加工と内面(101の加工とを行なうと、精度のよい
開先(9)を得ることができ、第5図に示すように管(
す、(1)を突合せたとき、第9図に示すような目違い
(d)やギャップ(g)が生ずることがなく、高精度の
管溶接に使われている自動溶接を適用することができる
。By performing the machining of 1 and the inner surface (101), a highly accurate groove (9) can be obtained, and as shown in FIG.
When (1) is butted together, there will be no misalignment (d) or gap (g) as shown in Figure 9, and automatic welding, which is used for high-precision pipe welding, can be applied. can.
本発明は、管端部が真円になって開先精度が向上し、自
動溶接を適用することが容易になる効果がある。The present invention has the effect that the tube end becomes a perfect circle, improving the groove precision and making it easier to apply automatic welding.
第1図は内側に塑性加工した管端部の部分的な断面図、
第2図は塑性加工をしている状態の断面図、第3図は塑
性加工した管の正面図、第4図は本発明の方法によって
加工した開先の断面図、第5図は第4図の開先を突合せ
た状態を示す断面図、冨6図は中径管の正面図、第7図
、第8図は従来の方法によって加工した開先の断面図、
第9図は第7図、第8図の開先を突合せた状態を示す断
1@である。Figure 1 is a partial cross-sectional view of the end of the tube, which has been plastically worked on the inside.
Fig. 2 is a cross-sectional view of the plastically worked pipe, Fig. 3 is a front view of the plastically worked pipe, Fig. 4 is a cross-sectional view of the groove processed by the method of the present invention, and Fig. 5 is the Figure 6 is a front view of the medium diameter pipe, Figures 7 and 8 are cross-sectional views of the grooves processed by the conventional method,
FIG. 9 is a cross section 1 showing a state in which the grooves in FIGS. 7 and 8 are butted together.
Claims (1)
を円形に加工することを特徴とする管の自動溶接用開先
加工方法。1) A method for automatically welding a bevel for a pipe, which comprises plastically working the end of the pipe to be welded inward, and then processing the end into a circular shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27942484A JPS61152310A (en) | 1984-12-25 | 1984-12-25 | Edge preparation for automatic welding for pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27942484A JPS61152310A (en) | 1984-12-25 | 1984-12-25 | Edge preparation for automatic welding for pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61152310A true JPS61152310A (en) | 1986-07-11 |
Family
ID=17610885
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27942484A Pending JPS61152310A (en) | 1984-12-25 | 1984-12-25 | Edge preparation for automatic welding for pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61152310A (en) |
-
1984
- 1984-12-25 JP JP27942484A patent/JPS61152310A/en active Pending
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