JPS61149726A - Ceramic glow plug - Google Patents
Ceramic glow plugInfo
- Publication number
- JPS61149726A JPS61149726A JP27151384A JP27151384A JPS61149726A JP S61149726 A JPS61149726 A JP S61149726A JP 27151384 A JP27151384 A JP 27151384A JP 27151384 A JP27151384 A JP 27151384A JP S61149726 A JPS61149726 A JP S61149726A
- Authority
- JP
- Japan
- Prior art keywords
- fitting
- cathode
- ceramic
- heating element
- lead wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
- F23Q7/001—Glowing plugs for internal-combustion engines
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
Description
【発明の詳細な説明】
「産業上の利用分野」
本発明は、主として、ディーゼルエンジンに装着される
セラミックグロープラグに関するものである。DETAILED DESCRIPTION OF THE INVENTION "Field of Industrial Application" The present invention primarily relates to a ceramic glow plug installed in a diesel engine.
「従来の技術」
従来、この種のセラミックグロープラグは、第4図に示
すように、棒状のセラミック発熱体101の先端側に発
熱線102を埋設し、発熱線102の両端にそれぞれ陽
電極取出し線103および陰電極取出し線104を接続
し、陽電極取出し線103の他端をセラミック発熱体1
01の基端側に露出させて陽極金具105と接続し、陰
電極取出し線104の他端をセラミック発熱体101の
中間部外周に前記陰電極取出し線104の露出部106
と接触するようにして陰極金属体107を介在させてセ
ラミック発熱体101を金属外筒108に内嵌めしてい
る。"Prior Art" Conventionally, this type of ceramic glow plug, as shown in FIG. 4, has a heating wire 102 embedded in the tip side of a rod-shaped ceramic heating element 101, and positive electrodes are taken out at both ends of the heating wire 102. Connect the wire 103 and the negative electrode lead wire 104, and connect the other end of the positive electrode lead wire 103 to the ceramic heating element 1.
01 and connected to the anode fitting 105, and the other end of the negative electrode lead wire 104 is connected to the exposed portion 106 of the negative electrode lead wire 104 on the outer periphery of the intermediate portion of the ceramic heating element 101.
The ceramic heating element 101 is fitted into the metal outer cylinder 108 with the cathode metal body 107 interposed so as to be in contact with the metal outer cylinder 108.
「発明が解決しようとする問題点」
このセラミックグロープラグの陰極金属筒体107は、
陰電極取出し線104の露出部106との接触による電
極部の接続と、セラミック発熱体101や金属外筒1G
Bとの結合の機能を果している。"Problems to be Solved by the Invention" The cathode metal cylinder 107 of this ceramic glow plug is
Connecting the electrode portion by contacting the exposed portion 106 of the cathode lead wire 104, and connecting the ceramic heating element 101 and the metal outer cylinder 1G.
It functions as a bond with B.
このように陰極金属筒体107に両機能を果たさせると
、このグロープラグが熱履歴を受けるたびに、セラミッ
クと金属の熱膨張係数の差によってセラミックと金属と
の間にクリアランスが発生し、セラミックグロープラグ
のシールが弱まると共に、陰電極取出し線104の露出
部106との接続に不都合が発生しやすい。When the cathode metal cylindrical body 107 is made to perform both functions in this way, each time this glow plug is subjected to thermal history, a clearance is generated between the ceramic and the metal due to the difference in thermal expansion coefficient between the ceramic and the metal. The seal of the ceramic glow plug is weakened, and problems are likely to occur in connection with the exposed portion 106 of the negative electrode lead wire 104.
セラミック表面にガラスを焼付け、その表面を発泡させ
た後に銀ロウを流し込んだ場合、300℃であってもシ
ール力および抜は強度の低下が少ないと報告もあるが、
エンジンのごとき熱サイクルを頻度高く受けるような厳
しい条件下では必ずしも十分ではない。It has been reported that when glass is baked onto a ceramic surface, the surface is foamed, and then silver solder is poured into the ceramic surface, there is little loss in sealing strength and strength even at 300°C.
This is not necessarily sufficient under severe conditions such as engines that undergo frequent thermal cycles.
「問題点を解決するための手段および作用」電極取り出
し部分とロウ付は結合部とを分離し、電極取出し部分を
特別にシールすることにより電極取出し部分を保護する
。"Means and Actions for Solving the Problems" The electrode lead-out part and the solder are separated from the joint part, and the electrode lead-out part is specially sealed to protect the electrode lead-out part.
「実施例」
第1図に示すように、棒状のセラミック発熱体1の先端
側に発熱線2を埋設し、発熱線2の両端にそれぞれ陽電
極取出し線3および陰電極取出し線4を接続し、陽電極
取出し線3の他端をセラミック発熱体1の基端側に露出
させて陽電極5と接続し、陰電極取出し線3の他端をセ
ラミック発熱体1の中間部に露出させる。"Example" As shown in Fig. 1, a heating wire 2 is buried in the tip side of a rod-shaped ceramic heating element 1, and a positive electrode lead wire 3 and a negative electrode lead wire 4 are connected to both ends of the heat generating wire 2, respectively. The other end of the positive electrode lead wire 3 is exposed to the base end side of the ceramic heating element 1 and connected to the positive electrode 5, and the other end of the negative electrode lead wire 3 is exposed to the intermediate part of the ceramic heat generating element 1.
上記のセラミック発熱体1の中間部の先端寄り外周に、
接続金属筒体6を介在させて、セラミック発熱体1を金
属外筒7に内嵌めしたものである。On the outer periphery of the intermediate portion of the ceramic heating element 1 near the tip,
A ceramic heating element 1 is fitted into a metal outer cylinder 7 with a connecting metal cylinder 6 interposed therebetween.
金属外筒7とセラミック発熱体1との空隙部に前記陰電
極取出し!!I4の露出部4aに接触するように、陰極
金具8を配置し、陰極金具8および陽極金具5をシール
材9で覆わせる。シール材9は陰極金具8および陽極金
具5を一体的に覆っている例を図示しているが、陰極金
具8、陽極金具5を各々別個にシールさせることもでき
る。The negative electrode is taken out in the gap between the metal outer cylinder 7 and the ceramic heating element 1! ! The cathode metal fitting 8 is arranged so as to contact the exposed portion 4a of I4, and the cathode metal fitting 8 and the anode metal fitting 5 are covered with a sealing material 9. Although an example is shown in which the sealing material 9 integrally covers the cathode metal fitting 8 and the anode metal fitting 5, the cathode metal fitting 8 and the anode metal fitting 5 can also be sealed separately.
セラミック発熱体l、接続金属筒体6、陰極金具8およ
び陽極金具5を、800〜−950℃でロウ付けした後
、各種シールを施した。After the ceramic heating element 1, the connecting metal cylinder 6, the cathode fitting 8 and the anode fitting 5 were brazed at 800 to -950°C, various seals were applied.
すなわち、
900〜1100℃でガラスシール
200℃で耐熱性エポキシ樹脂(熱硬化)200℃でア
ルミナ系セラミック耐熱性接着剤等を用いた。That is, a glass seal was used at 900 to 1100°C, a heat-resistant epoxy resin (thermosetting) was used at 200°C, and an alumina-based ceramic heat-resistant adhesive was used at 200°C.
その結果は次の通りで、85℃の螢光探傷液に24時間
浸漬し電極取出し部への浸入の有無により判定した。The results were as follows, and the samples were immersed in a fluorescent flaw detection solution at 85° C. for 24 hours and determined by whether or not the sample had penetrated into the electrode extraction portion.
浸入本数/試料数
シールなしく従来) 9150ガラ
ス2.4 xlO/ ”c (BO−3iO−CaO系
’) 01506.4 xlO/ ”C(ZnO−
SiO−BaO系)2150耐熱性エポキシ樹脂(熱硬
化) 015Gアルミナ系セラミック耐熱性接
着剤 3150シリコン樹脂
0150シリコンゴム 0
150タールピツチ 0150
第2図に示すセラミックグロープラグは、第3図に示す
円板部10と筒部11とを連らねてなる陰極金具12を
、その筒部11で陰電極取出し線4の露出部4aに接触
させ、円板部10を接続金属筒体6の対向する端面と1
鵡以上離間させてセラミック発熱体lに外嵌め配置し固
着し、接続金属筒体6と陰極金具12とをリード線13
で接続する。Number of penetrants/number of samples Conventional (without sticker) 9150 glass 2.4 xlO/ ``c (BO-3iO-CaO system') 01506.4 xlO/ ``C (ZnO-
SiO-BaO system) 2150 heat-resistant epoxy resin (thermosetting) 015G alumina-based ceramic heat-resistant adhesive 3150 silicone resin
0150 silicone rubber 0
150 Tarpitz 0150
The ceramic glow plug shown in FIG. 2 has a cathode metal fitting 12 formed by connecting a disk part 10 and a cylindrical part 11 shown in FIG. The disk portion 10 is brought into contact with the opposing end surface of the connecting metal cylinder 6.
The connecting metal cylinder 6 and the cathode metal fitting 12 are connected to the lead wire 13 by fitting and fixing them onto the ceramic heating element l at a distance of at least 100 cm.
Connect with.
線膨張係数3〜7X1Gのガラスで800〜1100℃
にて焼付け、
あるいは、
耐熱性エポキシ樹脂、セラミック系耐熱性接着剤、シリ
コンゴム等の耐熱性シール剤を硬化させることによりシ
ールする。800-1100℃ with glass with linear expansion coefficient 3-7X1G
Seal by baking or curing a heat-resistant sealant such as heat-resistant epoxy resin, ceramic heat-resistant adhesive, silicone rubber, etc.
「発明の効果」
本発明は、上述のごとくであるので、従来は陰極筒体に
より、セラミック発熱体および金属外筒との接続のみな
らず、電極取出しの機能も持っていたが、本発明におい
ては、接続金属筒体との接続をなさしめ、電極取出し部
を分離して、しかもそこをシール材で覆わせ保護してい
るため、セラミック発熱体と接続金属筒体とのシールが
破壊されても、陰極金具および陽極金具でのシールが存
在するため、電極取出し部の絶縁が破壊されることはな
い。``Effects of the Invention'' As described above, the present invention has conventionally had the function of not only connecting the ceramic heating element and the metal outer cylinder but also taking out the electrode using the cathode cylinder. Because the connection is made with the connecting metal cylinder, the electrode extraction part is separated, and it is covered with a sealing material to protect it, the seal between the ceramic heating element and the connecting metal cylinder is broken. However, since there is a seal between the cathode metal fitting and the anode metal fitting, the insulation of the electrode extraction part will not be destroyed.
第1図は本発明の具体的な実施例の縦断面図、第2図は
本発明の他の実施例の縦断面図、第3図は陰極金具の斜
視図、第4図は従来例の縦断面図である。FIG. 1 is a longitudinal sectional view of a specific embodiment of the present invention, FIG. 2 is a longitudinal sectional view of another embodiment of the invention, FIG. 3 is a perspective view of a cathode fitting, and FIG. 4 is a conventional example. FIG.
Claims (1)
し、発熱線の両端にそれぞれ陽電極取出し線および陰電
極取出し線を接続し、陽電極取出し線の他端をセラミッ
ク発熱体の基端側に露出させて陽極金具と接続し、陰電
極取出し線の他端をセラミック発熱体の中間部に露出さ
せ、該セラミック発熱体の中間部の先端寄り外周に接続
金属筒体を介在させてセラミック発熱体を金属外筒に内
嵌めしたセラミックグロープラグにおいて、金属外筒と
セラミック発熱体との空隙部に前記陰電極取出し線の露
出部に接触するように陰極金具を配置し、陰極金具およ
び陽極金具をシール材で覆わせたことを特徴とするセラ
ミックグロープラグ(2)棒状のセラミック発熱体の先
端側に発熱線を埋設し、発熱線の両端にそれぞれ陽電極
取出し線および陰電極取出し線を接続し、陽電極取出し
線の他端をセラミック発熱体の基端側に露出させて陽極
金具と接続し、陰電極取出し線の他端をセラミック発熱
体の中間部に露出させ、該セラミック発熱体の中間部の
先端寄り外周に接続金属筒体を介在させてセラミック発
熱体を金属外筒に内嵌めしたセラミックグロープラグに
おいて、金属外筒とセラミック発熱体との空隙部に前記
陰電極取出し線の露出部に接触し且つ接続金属筒体と離
間させて陰極金具を配置し、陰極金具と接続金属筒体と
をリード線にて接続したことを特徴とするセラミックグ
ロープラグ。(1) A heating wire is embedded in the tip side of a rod-shaped ceramic heating element, a positive electrode lead wire and a negative electrode lead wire are connected to both ends of the heat generating wire, respectively, and the other end of the positive electrode lead wire is connected to the base of the ceramic heating element. The end side is exposed and connected to the anode metal fitting, the other end of the negative electrode lead wire is exposed at the intermediate part of the ceramic heating element, and a connecting metal cylinder is interposed on the outer periphery of the intermediate part of the ceramic heating element near the tip. In a ceramic glow plug in which a ceramic heating element is fitted into a metal outer cylinder, a cathode fitting is arranged in the gap between the metal outer cylinder and the ceramic heating element so as to contact the exposed part of the cathode lead wire, and the cathode fitting and Ceramic glow plug characterized by having an anode fitting covered with a sealing material (2) A heating wire is embedded in the tip side of a rod-shaped ceramic heating element, and a positive electrode lead wire and a negative electrode lead wire are provided at both ends of the heat generating wire, respectively. The other end of the anode lead wire is exposed to the base end side of the ceramic heating element and connected to the anode metal fitting, and the other end of the cathode lead wire is exposed to the middle part of the ceramic heat generating element. In a ceramic glow plug in which a ceramic heating element is fitted into a metal outer cylinder with a connecting metal cylinder interposed on the outer periphery of the middle part of the body near the tip, the cathode lead wire is inserted into the gap between the metal outer cylinder and the ceramic heating element. A ceramic glow plug characterized in that a cathode metal fitting is placed in contact with an exposed portion of the metal tube and separated from the connecting metal cylinder, and the cathode metal fitting and the connecting metal cylinder are connected by a lead wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59271513A JPH0615929B2 (en) | 1984-12-21 | 1984-12-21 | Ceramic gloss plug |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59271513A JPH0615929B2 (en) | 1984-12-21 | 1984-12-21 | Ceramic gloss plug |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61149726A true JPS61149726A (en) | 1986-07-08 |
JPH0615929B2 JPH0615929B2 (en) | 1994-03-02 |
Family
ID=17501112
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59271513A Expired - Lifetime JPH0615929B2 (en) | 1984-12-21 | 1984-12-21 | Ceramic gloss plug |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0615929B2 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6012063U (en) * | 1983-06-30 | 1985-01-26 | 自動車機器株式会社 | Glow plug for diesel engine |
-
1984
- 1984-12-21 JP JP59271513A patent/JPH0615929B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6012063U (en) * | 1983-06-30 | 1985-01-26 | 自動車機器株式会社 | Glow plug for diesel engine |
Also Published As
Publication number | Publication date |
---|---|
JPH0615929B2 (en) | 1994-03-02 |
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