JPS6114773B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improved method for producing kutsky.

Kutski is usually made by rolling out kutski dough made by stirring and kneading flour, butter, other oils and fats, sugar, milk, etc., cutting them out individually with a mold, and then baking them. However, kutski differs from biscuits. Because the dough contains a large amount of oil and fat,
It is easily deformed when being cut out using a mold, making it difficult to easily mass-produce products with a fixed shape.

The present invention was made for the purpose of solving the difficulties of the conventional manufacturing method as described above and mass-producing shoes of a fixed shape continuously and efficiently. The dough is continuously extruded from an extruder equipped with an extrusion mouthpiece with the same cross-sectional shape onto a conveyor path driven at low speed, and then passed slowly through a freezing chamber. The method is characterized in that the continuous kutsky dough in the frozen state is continuously cut into dough pieces of a predetermined length using a cutter, and then fired in a baking furnace.

Hereinafter, a detailed explanation will be given using an example using the illustrated implementation apparatus.

In the figure, reference numeral 1 denotes a mixer for stirring and kneading ingredients such as flour, butter and other fats and oils, sugar, and milk for kutsky dough in a conventional manner.
An appropriate number of extruders 2 that receive and continuously extrude the kutski dough are installed in a lower position facing the dough discharge port, and each extruder 2 has a tip with a cross-sectional shape that matches the cross-section of the product kutski. An extrusion mouthpiece 3 having the same shape is attached. It is assumed that the mixer 1 and the extruder 2 are installed in a hygienically controlled room A. 4 is the extrusion mouthpiece 3 of the extruder 2
It is a wide steel belt conveyor-type conveyance path that continuously conveys the kutski dough fed through, and the conveyance path 4 is driven at a low speed in harmony with the amount of kutski dough supplied. Reference numeral 5 denotes a tunnel-shaped freezing chamber installed next to the extruder 2 on the conveyance path 4;
The material is slowly passed through the kutsky dough, which is continuously transported on the low-speed transport path 4, to a frozen state that is hard enough to be properly cut with a cutter. Following the freezing chamber 5, a cutter 6 that moves up and down is provided above the conveyance path 4, and a firing furnace 7 is installed adjacent to the cutter 6, and the firing furnace 7 and the freezing The cutter 6 between the chamber 5 and the chamber 5 is hygienically covered with a cover 8. In addition,
Reference numeral 9 denotes a rail on which the mixer 1 is moved via wheels 10 attached to the mixer 1, and the kutsky dough stirred and kneaded in the mixer 1 is transferred to a plurality of extruders by moving the mixer 1 along the rail 9. We are able to supply both.

Therefore, the mixer 1 and the extruder 2 are operated, and ingredients such as flour, butter, other fats and oils, sugar, and milk are stirred and kneaded in the mixer 1 to form a kutsky dough, and the cross-sectional shape of the kutsky dough is a product kutsky. If the material is fed to an extruder 2 attached to the tip of an extrusion mouthpiece 3 having the same cross-sectional shape as the extrusion mouthpiece 3 of the extruder 2, from the extrusion mouthpiece 3 of the extruder 2, a rod-shaped kutsky dough whose cross-sectional shape is the same as the cross-sectional shape of the product kutsky is produced. A is continuously extruded onto the conveyance path 4, and at this time,
The conveyance path 4 is driven at a low speed of about 40 cm per minute, and in this case, by adjusting the amount of extrusion of the kutuki dough by the extruder 2 to the low speed of the conveyance path 4, the kutuki dough i. are conveyed on the conveyance path 4 in a straight line without being deformed. Then, the kutsky dough on the conveyance path 4 slowly passes through the tunnel-shaped freezing chamber 5, and the temperature inside the freezing chamber 5 is maintained at about -20°C. If the time required for passing the kutsky dough slowly at such a low speed at such a temperature is set to about 40 minutes, it will be possible to cut the appropriate dough pieces with the cutter in the next step. It is a hard frozen state that can be easily formed. The continuous kutsky dough thus frozen is then continuously cut into pieces of dough of a predetermined length by the vertical movement of the cutter 6 above. Even though the kutsky dough contains a large amount of oil and fat, the cutter 6 properly cuts the dough, so there are no defects due to deformation or damage in the dough pieces, and the extrusion exit of the extruder 2 A uniform piece of dough having the same cross-sectional shape as Gold 3 can be obtained. The dough pieces cut in this way are then transported to the firing furnace 7 and fired, where they fall from the tip of the transport path 4 as a product with a predetermined cross-sectional shape and length, and are placed in a container (not shown). It is something that will be accommodated.

As is clear from the description of the above embodiments, the present invention involves continuous extrusion of kutsky dough using an extruder equipped with an extrusion spout having the same cross-sectional shape as the product kutsky, and conveyance. In order to properly cut the kutsky dough, the kutsky dough is slowly passed through a freezing chamber where it is kept frozen.
It is possible to continuously and easily mass-produce shoes of various cross-sectional shapes as products of a fixed shape using kutsuki dough containing a large amount of oil and fat, which is difficult with the conventional kutsuki production method, and what it brings to the industry. It is extremely large.

[Brief explanation of the drawing]

The drawing is a partially cutaway front view showing an example of an implementation device in an embodiment of the present invention. 1: mixer, 2: extruder, 3: extrusion die,
4: conveyance path, 5: tunnel-shaped freezer, 6: cutter, 7: baking furnace, A: kutsky dough, B: dough piece, C: product kutsky.

Claims (1)

[Claims] 1. The kutsky dough is continuously extruded from an extruder equipped with an extrusion spout having the same cross-sectional shape as the product kutsky onto a conveying path driven at low speed, and then passed slowly through the freezing chamber to produce a suitable product. A piece of dough is brought into a frozen state that is hard enough to be cut with a cutter, and then the continuous kutsky dough in the frozen state is continuously cut into pieces of predetermined length using a cutter, and then baked in a baking furnace. A method of manufacturing kutsky characterized by: