JPS6113440A - Manufacture of card made of paper - Google Patents

Abstract

PURPOSE:To manufacturae a paper card having no deviation in position relation between a top-surface and a reverse-surface images by forming the top-surface and reverse-surface images adjacently on one surface of the same sheet of base paper. CONSTITUTION:The top-surface image 2 and reverse-surface image 3 of the card are printed adjacently and plurally on one surface of sheet type base paper 1 and striped magnetic tape 4 are stuck on printed top-surface images 2. Then, the sheet type base paper 1 is set on a punching machine to punch respective images 2 and 3 on the basis of the formation positions of the magnetic tapes; and a half-cut folding part 5 is formed between images 2 and 3, thus manufacturing a both-sided card base material 6. Then, the reverse side of the card base material 6 is coated with an adhesive 7 and folded inward along the folding part 5, and the base material is pressed from both surfaces, which are stucked together, obtaining the card 8. Consequently, the top-surface image 2 and reverse-surface image 3 of the card 8 have no deviation in position relation and burrs formed during punching operation are hidden at the adhesive surface side and never appear on the external surface of the card 8, so the quality value of the card 8 is improved greatly.

Description

[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to an information recording card (hereinafter referred to as a card) used in banks, department stores, hospitals, etc. This paper relates to a method for manufacturing paper cards.

[Conventional technology]

Traditionally, banks, department stores, hospitals, parking lots, etc. accept credit cards, quick cards, patient tickets,
2. Description of the Related Art Various types of cards called parking cards and the like are used, and in particular, cards on which a striped magnetic layer for automatic reading is formed are widely used.

Currently, the mainstream of this type of card is plastic cards, which have excellent durability. However, it was difficult to write the name and necessary information on the card, and even if it was written, it would fall off within a short period of time.

Furthermore, the unit price per card is high, making it unsuitable for use as a disposable card after short-term use, which limits its range of use.

Recently, there has been an increasing demand for paper cards, which are easy to write on when issued and are inexpensive, in place of the plastic cards mentioned above.

By the way, these cards comply with the JIS standard (JIS B
95f30), the thickness is specified as 07±01 mm, so if this card is to be manufactured using paper, there are reasons why cardboard with a thickness of 07 mm is not currently available on the market, and reasons for work suitability. From, 08-04 WII11-2
It was necessary to manufacture it by pasting together sheets of paper.

Furthermore, since the information content of these cards is read by nine card readers, the formation of the striped magnetic layer requires high precision in its formation position.

In view of these demands, conventional paper cards have been manufactured by the following method.

That is, as shown in FIG.
A plurality of images for the front surface (BL) of the card are formed at appropriate intervals on the - side of the card, and a striped magnetic tape (CL) is pasted in register on the image for the front surface + bj. C) (manufacture dl.

Note that the order of forming the front image (bl) and the magnetic tape (C1) may be arbitrary.

On the other hand, as shown in FIG. 6, -
After forming a plurality of images ff+ for the back side of the card at the same intervals as the images for the front side (bl) to produce a sheet for the back side (g), as shown in FIG. Place the sheet for the front side (d) and the sheet for the back side (gl) with their back sides inward, and align them so that the front side image (,b,) and the back side image (fl) overlap each other. Lamination, manufacture of laminated sheets (HL).

Next, this laminated sheet 11h) was coated with its surface sheet (
d) From above, a plurality of paper cards (i) as shown in FIG. 8 were obtained by accurately punching out the tape in register with the formation position of the magnetic tape (C).

[Problem that the invention seeks to solve]

However, in this conventional method, the above-mentioned surface sheet (dl
When pasting the above image (b) for the front side and the sheet for the back side (g), it is extremely difficult to accurately align the pasting position without error. (fl
Since the bonding was done with the position slightly shifted, the following drawbacks occurred.

That is, in this conventional method, the above laminated sheet (h)
When punching out the card (il), the punching position is aligned with the position of the magnetic tape (el), so
The above sheet for the front side (DL and sheet for the back side) (The error in the bonding position with the GL appears on the back side of the card (IL), and the image formation position on the back side of each card [i] becomes uneven. was there.

Therefore, when issuing a card, when predetermined information such as names and numbers are printed on both the front and back sides of the card using a computer printer, the printed surface on the back side of the card will be
In some cases, the card is placed out of its predetermined position, causing a significant deterioration in the quality and value of the card.

In addition, for cards that have magnetic tape (C1) formed on both the front and back sides of the card (1), there is also an error in the formation position of the magnetic tape (CL) on the back side, so there is a risk that the 9 card reading machines will not work correctly. Yes, this type of card has
There was a drawback that this conventional method could not be applied.

Furthermore, in this conventional method, the above laminated sheet (
When card (i) is punched out from card (il)
There is a slight bump around the back side of the piece that protrudes in the punching direction.
Since J(j) occurs, this also causes deterioration of the quality value of the card.

[Means and effects for solving the problem] The present invention aims to solve the above problem, and the image for the front side of the card and the image for the back side of the card are printed on one side of the same sheet-like mount. It is an object of the present invention to provide a method for manufacturing a paper card in which there is no misalignment in the positional relationship between the front image and the back image by forming the images adjacent to each other on the top.

That is, in the present invention, a front card base material on which an image for the front side is formed and a back card base material on which an image for the back side is formed are laminated with the back side facing inside, and a striped magnetic layer is formed on at least this side. In the method for manufacturing a paper card, the front image and the back image are formed adjacent to each other on one surface of a sheet-like mount, and at least one of the image surfaces is A striped magnetic layer is formed, and then a folded part is formed between the two images, and both images are punched out from the sheet-like mount to provide a card base material for both sides, and this card for both sides is formed. The base material is bent from the above-mentioned bending part and pasted together with the back side facing inside, thereby eliminating the misalignment of the positional relationship between the above-mentioned front side image and back side image of the paper card, thereby making it possible to solve the above-mentioned various problems. This eliminates the drawbacks of

〔Example〕

Embodiments of the present invention will be described below with reference to the drawings. As shown in FIG. are printed adjacent to each other, and the above - surface image (
2) Align the top with the striped magnetic tape (
4) Paste.

As with the conventional method, the order of printing each image (21 (3+) and pasting the magnetic tape (4) is arbitrary, and the magnetic tape (4) is also pasted onto the image for the back side (3). You can also do this.

Further, as the sheet-like mount 11, any paper such as ordinary paper or synthetic paper can be used; for example, the thickness is 0.86 m.
There are high-quality white paperboards with a thickness of 0.3 m (trade name: Suncard, manufactured by Oji Paper Co., Ltd.) and Nisshinsuke synthetic paper (trade name: Pichicoat, manufactured by Nisshinbo Co., Ltd.) with a thickness of 0.37 mm.

- Next, put the sheet-like mount +11 through a punching machine, align the formation position of the magnetic tape (4) with the mount (
At the same time as punching out each image + 2) 13) from 1), each image +
A half-cut bent part (5) is formed between 2+ and +31 to form a double-sided card base material (as shown in FIG. 2A).
6) Manufacture.

Next, as shown in FIG. 2B, after applying adhesive (7) to the back side of this double-sided card base material (6), from the bent part (5), turn the back side inward. The card (8) shown in the second drawing is obtained by bending (FIG. 2C) and pressing and bonding from both sides.

In this way, in the present invention, the front side image (2) and the back side image (3) are printed adjacent to each other on one side of the sheet-like mount +11, and the folds provided between each image f21 +31 are printed in advance. Since the card (8) is made by folding from the bending part (5), unlike the conventional method, the positional relationship between the front image (2) and the back image (3) of the card (8) is shifted from each other. There is no need to worry.

Moreover, the cracks that occur when punching out each image +2) 13+ from the sheet-like mount (1) are hidden on the adhesive side and the card (
Since it does not appear on the outer surface of the card (8), the quality value of the card (8) can be significantly improved.

FIG. 3 shows an example of an apparatus for continuously carrying out part of the manufacturing process of the present invention, in which a coating machine (9) coats the back side of the front and back double-sided card base material (6). After applying adhesive, it is conveyed by a conveyor belt α0) and folded by a folding machine (
(not shown) and a pressure roll (111fi
The card (8) is inserted between 11 and 11.

Figures ΦA and B show a modification of the front and back double-sided card base material (6) shown in Figure 2A above. A pressure-sensitive adhesive (13) is formed on the back side of the part (12), and a release paper (14) is formed thereon.

Note that when a hot melt adhesive is used, the release paper (1Φ) is not necessary.

This double-sided card base material (6), which is a semi-finished card product, exhibits remarkable effects when used in the following manner.

That is, peel off the release paper (14J) and insert the folded part (5
) to form a card (8), by inserting a face photo (15) in the adhesive part, it can be easily made into a photo card (8) as shown in Figure 4C at a card issuing counter. can do.

Moreover, by printing the front and back double-sided card base material (6) on a printer, the necessary information to be formed on both sides of the cart (8) can be printed simultaneously, which can significantly shorten the card issuing time. .

Therefore, the value of this card base material (6) for both front and back surfaces can be increased, and it can be shipped to the market as a semi-finished card product.

〔Effect of the invention〕

As described above, the present invention forms an image for the front side and an image for the back side adjacent to each other on one surface of a sheet-like mount, and forms a striped magnetic layer on at least one image surface. Next, a folded part is formed between the two images, and both images are punched out from the mount to obtain a card base material for both sides, and this base material is folded from the handwritten folding part,
In addition, since it is a method of laminating paper cards, it has various effects as shown below.

First, in the card obtained by the present invention, the front and back images are not formed with their positions shifted from each other, so unlike the conventional method, the image formation positions on the back side of the card are uneven. ).

This makes it possible to easily produce cards with striped magnetic layers on both the front and back sides using paper as a base material, which was difficult to do with conventional methods. Since it is hidden inside the card and does not appear on the outside of the card, in combination with the above effects, the quality and value of the card can be significantly improved.

In addition, in the conventional method, when bonding the front sheet and the back sheet, there is a risk of erroneously attaching the top and bottom sheets, but the present invention can completely eliminate this problem. , and 'Since the image for the front side and the image for the back side are simultaneously formed on one sheet of mount, the cost of plate making and printing plates can be reduced to half of the conventional cost, and both the above images can be formed adjacent to each other. Therefore, it is possible to reduce the number of cut portions of the backing paper that occur during punching, improve the material yield, and lower the unit manufacturing cost of the card.

In addition, in the conventional method, a front sheet and a back sheet are pasted together to form a laminated sheet, and then a card is punched out using a flat-pressure punching machine with a slow working speed, whereas in the present invention, Since the image for the front side and the image for the back side are simultaneously punched out from the sheet-like mount before pasting, the thickness of the paper at the time of punching can be reduced to half of the conventional thickness.

Therefore, the practical effects of the present invention are great, such as being able to use a high-speed rotary punching machine that is difficult to apply to cardboard, and significantly improving the working speed.

[Brief explanation of drawings]

Fig. 1 is a plan view of a sheet-like mount (1) on which an image for the front side (2) and an image for the back side (3) are formed, Fig. 2 is an explanatory diagram of the process of the present invention, and Fig. 8 is a diagram for carrying out the present invention. FIG. 4A, which is a perspective view of the device of the present invention, shows the card base material for both the front and back sides (
6), FIG.
Figures 9 to 9 show the conventional method. Figure 5 is a plan view of the front sheet (dl), Figure 6 is a plan view of the back sheet (g), and Figure 7 is a laminated sheet (h). 8th
The figure is a plan view of a conventional card I), and FIG. 9 is a cross-sectional view taken along the line 1--v. [Explanation of symbols] (1)・・・Sheet-like mount (2)・・・・・・
・Image for the front side (3)...Image for the back side (4
)...Magnetic tape (5)...Folded part (6)...Card base material for both front and back sides (7)...
...Adhesive (8) ...Card (
9)...Coating machine (10)...
・Transport belt (11)... Pressure roll (
12)...Opening (131...Pressure sensitive adhesive (1 button...Release paper (15)...
·photograph

Claims (1)

[Claims] A front card base material on which an image for the front side is appropriately formed and a back card base material on which an image for the back side is formed are laminated together with the back side facing inside, and a striped magnetic layer is formed on at least one side of the card base material. In the method for manufacturing a paper card, the front image and the back image are formed adjacent to each other on one surface of a sheet-like mount, and a striped magnetic layer is formed on at least one of the image surfaces. Next, a folded part is formed between the above-mentioned two images, and both the above-mentioned images are punched out from the above-mentioned sheet-like mount to obtain a card base material for both the front and back sides, and this card base material for both front and back sides is used as the folded part. A method for manufacturing a paper card, characterized in that the paper card is bent from the bent part and pasted together with the back side facing inside.