JPS6113187Y2 - - Google Patents
Info
- Publication number
- JPS6113187Y2 JPS6113187Y2 JP13612580U JP13612580U JPS6113187Y2 JP S6113187 Y2 JPS6113187 Y2 JP S6113187Y2 JP 13612580 U JP13612580 U JP 13612580U JP 13612580 U JP13612580 U JP 13612580U JP S6113187 Y2 JPS6113187 Y2 JP S6113187Y2
- Authority
- JP
- Japan
- Prior art keywords
- seam guide
- guide plate
- hoop
- hoop material
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 38
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 6
- 239000011324 bead Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Description
【考案の詳細な説明】
この考案は電縫管製造装置の溶接点直前に設け
られるシームガイドに関するもので、具体的には
成形ロール群によつて成形された材料フープ材の
エツジ部をエツジ加熱装置、スクイズロール(こ
こで圧接溶接される)と連続している後続装置へ
最も理想的な形態を保つて案内するシームガイド
を提供するものである。[Detailed description of the invention] This invention relates to a seam guide provided immediately before the welding point of an electric resistance welded pipe manufacturing device.Specifically, the edge part of the material hoop formed by a group of forming rolls is heated by edge heating. The present invention provides a seam guide that maintains the most ideal form and guides the device, the squeeze roll (here pressure welded), and the subsequent device that is continuous.
一般の電縫管製造装置は、その概要を第1図に
示す如く、コイル巻きされた平板状断面の材料フ
ープ材AがアンコイラーBに装着され、これがガ
イドロールCを経て成形ロール群Dに入り徐々に
円筒形に成形され、続いてエツジ加熱装置Eによ
り材料フープ材Aの両耳部即ち材料エツジ部が融
点近くまで加熱され、次にスクイズロールFによ
つて前記加熱された材料エツジ部が押し着けられ
て溶着し、次の冷却装置Gにおいて冷却された
後、ビード切削機Hで前工程の溶接により発生し
たビード部を除去し、続いてサイジングロール群
Iによつて所定寸法の一様な管に整形され、最後
に走間切断機Jにより管の長さを所定寸法に切断
し製品とする。 As shown in Fig. 1, a general electric resistance welded pipe manufacturing apparatus is constructed such that a coil-wound hoop material A with a flat cross-section is attached to an uncoiler B, which passes through a guide roll C and enters a forming roll group D. It is gradually formed into a cylindrical shape, and then both ends of the material hoop A are heated to near the melting point by an edge heating device E, and then the heated edges of the material are heated by a squeeze roll F. After being pressed and welded and cooled in the next cooling device G, the bead portion generated by the previous welding process is removed by a bead cutting machine H, and then the sizing roll group I is used to cut the bead to a uniform predetermined size. Finally, the length of the tube is cut to a predetermined size using a running cutting machine J to produce a product.
而して、上記電縫管製造装置のエツジ加熱装置
E中には第2図に示す如く、シームガイド4が設
けられており、このシームガイド4は平板状断面
の材料フープ材が管状に成形された後、これが加
熱コイル3を通過することによつて溶接に必要な
温度まで加熱され、然る後スクイズロール2によ
り溶接される際に、加熱コイル3、スクイズロー
ル2の手前で円筒状に成形された材料フープ材1
の開き角度、両エツジ部の平衡度および位置等を
一定に保持するために設けられるもので、中径大
径管製造装置で使用されるロール形状のものと、
小径管製造装置でスペースを小さくするたへに使
用されるプレート状のシームガイドとがあり、本
考案は後者に関するものである。 As shown in FIG. 2, a seam guide 4 is provided in the edge heating device E of the above-mentioned electric resistance welded tube manufacturing apparatus. After that, it passes through a heating coil 3 to be heated to the temperature required for welding, and then when it is welded by a squeeze roll 2, it is shaped into a cylindrical shape before the heating coil 3 and squeeze roll 2. Molded material hoop material 1
It is provided to maintain the opening angle of the pipe, the balance and position of both edges, etc., and is used in roll-shaped pipes used in medium- and large-diameter pipe manufacturing equipment.
There is a plate-shaped seam guide used to reduce space in small diameter pipe manufacturing equipment, and the present invention relates to the latter.
第2図は従来使用されているプレート形状のシ
ームガイドを示すものであつて、同図に示す如
く、成形ロール群(第1図)の最終段に位置した
上、下ロール5a,5bから成るフインパスロー
ル5を出た材料フープ材1が、フインパスロール
5の位置における形状を保持しているならば、前
記シームガイドプレート4は前記の如く材料フー
プ材1の開き角度10、両エツジの平衡度、溶接
点9を一定に保持することができるが、現実には
材料フープ材1の弾性によりフインパスロール5
の上ロール5aに設けられたフイン6の幅よりも
両エツジ部1aの開きが大きくなり(以下ではこ
の現象をスプリングバツクと記す)、且つ第2図
に示す如く、スクイズロール2とフインパスロー
ル5との狭持間隔が大きく、しかもエツジ部1a
が加熱されて熱膨張するので、第3図に示す如く
フインパスロール5を出た材料フープ材1の上端
側であるエツジ部1aおよび底部1bは共に上方
に浮き上り、第4図に実線で示す如き異常断面形
状となる。このためスクイズロール2とシームガ
イド4との間で一定に保持しようとした材料フー
プ材1の開き角度10、両エツジ部1aの平衡度
および溶接点9は一定に保持することができなく
なり、長尺の製品管の長さに沿つたどの部分を採
つても、電縫溶接部強度が一定であるというよう
な、安定した品質の管を製造することができなく
なつてしまうという致命的な欠点を有している。 Fig. 2 shows a conventionally used plate-shaped seam guide, which, as shown in the figure, consists of upper and lower rolls 5a and 5b located at the final stage of the forming roll group (Fig. 1). If the material hoop material 1 leaving the fin pass roll 5 maintains the shape at the position of the fin pass roll 5, the seam guide plate 4 has the opening angle 10 of the material hoop material 1 as described above, and the width of both edges. Although the degree of balance and the welding point 9 can be kept constant, in reality, the elasticity of the hoop material 1 causes the fin pass roll 5 to
As shown in FIG. 5, and the edge portion 1a is large.
is heated and thermally expanded, so that both the edge portion 1a and the bottom portion 1b, which are the upper end sides of the material hoop material 1 that has exited the fine pass roll 5, rise upward as shown in FIG. 4, as shown by solid lines in FIG. The result is an abnormal cross-sectional shape as shown. For this reason, the opening angle 10 of the hoop material 1, the balance between both edges 1a, and the welding point 9, which were tried to be kept constant between the squeeze roll 2 and the seam guide 4, cannot be kept constant, and the long A fatal drawback is that it is no longer possible to manufacture pipes of stable quality, such as the strength of the electric resistance welded part being constant no matter where along the length of the product pipe is taken. have.
本考案は以上の欠点に鑑みてなされたものであ
つて、材料フープ材1のスプリングバツクによる
影響を除去して、安定した品質の製品管を得るこ
とができるシームガイドを提供することを目的と
している。 The present invention was made in view of the above-mentioned drawbacks, and the purpose is to provide a seam guide that can eliminate the influence of spring back of the material hoop material 1 and obtain a product pipe of stable quality. There is.
以下図面について本考案の一実施例を説明す
る。 An embodiment of the present invention will be described below with reference to the drawings.
第5図において、シームガイドプレート7は第
2図乃至第4図に示した従来のシームガイドプレ
ート4の材料フープ材1の端部を延長して、円筒
形に成形された材料フープ材1の底部に当接する
当接部8を形成してある。又、該当接部8は前記
フープ材1の底部内半径に等しい曲面ををもつた
摺動面部8aが形成され、場合によつては前記フ
ープ材1の底部との接触面積を大きくして、単位
面積当りの接触圧力を小さして耐摩耗性の向上を
はかるために当接部8の幅Lをシームガイドプレ
ート7の厚さlよりも大きくする。又同図bに矢
印をもつて示す如く材料フープ材1が進入側の前
記当接部8の底部端面に摺動面部8aを設け、材
料フープ材1が円滑に進入摺動し得るようにす
る。而して第6図に示す如く前記シームガイドプ
レート7の当接部8をフープ材1の内径底部に当
接し摺動するように取付ける。シームガイドプレ
ート7は以上に記したところから明らかなよう
に、材料フープ材1の両エツジ部がや内径底部と
接触摺動するから耐摩耗性の大きな、そして摩耗
係数の小さな材料選択使用する必要があると同時
に、第6図に示す如く誘導加熱コイル3の近くに
設けられるから高周波電流の影響を受けて生ずる
渦電流により誘導加熱されるから絶縁物であるこ
とが望ましく、これらの条件を満す材料としてセ
ラミツク材料を使用すると良い。 In FIG. 5, the seam guide plate 7 is a cylindrical material hoop 1 formed by extending the end of the material hoop 1 of the conventional seam guide plate 4 shown in FIGS. 2 to 4. A contact portion 8 is formed to contact the bottom. Further, the corresponding contact portion 8 is formed with a sliding surface portion 8a having a curved surface equal to the inner radius of the bottom portion of the hoop material 1, and as the case may be, the contact area with the bottom portion of the hoop material 1 may be increased. In order to reduce the contact pressure per unit area and improve wear resistance, the width L of the contact portion 8 is made larger than the thickness l of the seam guide plate 7. Also, as shown by the arrow in Figure b, a sliding surface portion 8a is provided on the bottom end face of the contact portion 8 on the entry side of the material hoop material 1, so that the material hoop material 1 can enter and slide smoothly. . Then, as shown in FIG. 6, the abutting portion 8 of the seam guide plate 7 is attached so as to abut and slide on the bottom of the inner diameter of the hoop material 1. As is clear from the above description, for the seam guide plate 7, since both edges of the material hoop material 1 slide in contact with the bottom of the inner diameter, it is necessary to select a material with high wear resistance and a small wear coefficient. At the same time, as shown in Fig. 6, since it is installed near the induction heating coil 3, it is heated by induction due to the eddy current generated under the influence of high frequency current, so it is desirable that it is an insulating material, and it satisfies these conditions. It is recommended to use ceramic material as the material.
以上に記した本考案になるシームガイドプレー
ト7を使用するときは、第6図に示す如く、フイ
ンパスロール5を出てスクイズロール2に至る材
料フープ材の底面は一直線ととなるように規制さ
れて同図の上方へ浮き上ることができないから、
材料フープ材1は第5図aに示すように正常な断
面形状を維持する。 When using the seam guide plate 7 according to the present invention described above, the bottom surface of the hoop material that exits the fin pass roll 5 and reaches the squeeze roll 2 is regulated so as to be in a straight line, as shown in FIG. Because it is impossible to float upwards in the same figure,
The material hoop 1 maintains a normal cross-sectional shape as shown in FIG. 5a.
従つて材料フープ材1の両エツジ部1aはシー
ムガイドプレート7を狭持する形となるから材料
フープ材1の開き角度10(第2図)は一定に保
たれ、又両エツジ部1aの平衡度が一定に保たれ
るからスクイズロール2部分でラツプすることな
く良好なアツプセツトが得られると共に、両エツ
ジ部1aは円筒形状に成形された材料フープ材1
の真上部に左右対称に保たれるから溶接点9(第
2図)は造管方向中心線上の位置を保つて、一様
な溶接が行なわれる。従つて、バラツキの無い一
定品質の製造管を得ることができるという実用的
効果を奏する。 Therefore, since both edge portions 1a of the material hoop material 1 are shaped to sandwich the seam guide plate 7, the opening angle 10 (FIG. 2) of the material hoop material 1 is kept constant, and the balance between both edge portions 1a is maintained. Since the strength is kept constant, a good offset can be obtained without wrapping between the squeeze roll 2 portions, and both edge portions 1a are formed using the material hoop material 1 formed into a cylindrical shape.
Since the welding point 9 (FIG. 2) is maintained symmetrically right above the pipe, the welding point 9 (FIG. 2) maintains its position on the center line in the pipe manufacturing direction, and uniform welding is performed. Therefore, there is a practical effect that it is possible to obtain manufactured pipes of constant quality without variation.
第1図は従来の電縫管製造装置の概略系統図、
第2図は第1図のE部分ならびにD部分最後段の
フインパスロール部を示す拡大斜視図、第3図は
第2図の側面図、第4図は第3図におけるイ〜イ
縦断面図、第5図は本考案の一実施例を示す図、
でaは縦断正面図、bは縦断側面図、第6図は同
上シームガイドプレートを使用した場合の側面図
である。
7はシームガイドプレート、8は当接部、8a
は摺動面部。
Figure 1 is a schematic system diagram of a conventional ERW pipe manufacturing device.
Fig. 2 is an enlarged perspective view showing the last stage of the fin pass roll section of E part and D part of Fig. 1, Fig. 3 is a side view of Fig. 2, and Fig. 4 is a vertical section from A to I in Fig. 3. FIG. 5 is a diagram showing an embodiment of the present invention,
In FIG. 6, a is a vertical front view, b is a vertical side view, and FIG. 6 is a side view when the same seam guide plate as above is used. 7 is a seam guide plate, 8 is a contact part, 8a
is the sliding surface part.
Claims (1)
ートにおいて、該シームガイドプレートを板状体
に成形すると共に、フープ材に当接するシームガ
イドプレートの先端当接部に曲面状の摺動面部を
設けた事を特徴とするシームガイドプレート。 In a seam guide plate attached to an electric resistance welded pipe manufacturing device, the seam guide plate is formed into a plate-like body, and a curved sliding surface portion is provided at the tip abutting portion of the seam guide plate that comes into contact with the hoop material. A seam guide plate with special features.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13612580U JPS6113187Y2 (en) | 1980-09-25 | 1980-09-25 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13612580U JPS6113187Y2 (en) | 1980-09-25 | 1980-09-25 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5760782U JPS5760782U (en) | 1982-04-10 |
JPS6113187Y2 true JPS6113187Y2 (en) | 1986-04-23 |
Family
ID=29496249
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13612580U Expired JPS6113187Y2 (en) | 1980-09-25 | 1980-09-25 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6113187Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6114974U (en) * | 1984-07-02 | 1986-01-28 | 喜一 吉元 | cutting scissors |
-
1980
- 1980-09-25 JP JP13612580U patent/JPS6113187Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5760782U (en) | 1982-04-10 |
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