JPS61118124A - Method for agitating liquid reactant - Google Patents

Method for agitating liquid reactant

Info

Publication number
JPS61118124A
JPS61118124A JP59239336A JP23933684A JPS61118124A JP S61118124 A JPS61118124 A JP S61118124A JP 59239336 A JP59239336 A JP 59239336A JP 23933684 A JP23933684 A JP 23933684A JP S61118124 A JPS61118124 A JP S61118124A
Authority
JP
Japan
Prior art keywords
mixing member
mixed
reaction
stagnation
mixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP59239336A
Other languages
Japanese (ja)
Inventor
Toshihiro Kajiura
梶浦 敏弘
Junnosuke Abe
阿部 順之助
Kazuo Nakagawa
中川 和郎
Yuji Takeda
雄二 竹田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanebo Ltd
Original Assignee
Kanebo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanebo Ltd filed Critical Kanebo Ltd
Priority to JP59239336A priority Critical patent/JPS61118124A/en
Publication of JPS61118124A publication Critical patent/JPS61118124A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/43Mixing liquids with liquids; Emulsifying using driven stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/57Mixers with shaking, oscillating, or vibrating mechanisms for material continuously moving therethrough

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
  • Polymerisation Methods In General (AREA)
  • Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)

Abstract

PURPOSE:To eliminate the stagnation of a liq. reactant and to homogenize the reaction product by pouring plural liq. reactants onto the upper part of mixing member which is an opened flat plate or a bent slanting plate which vibrating of the mixing member. CONSTITUTION:A highly viscous liqd. 11 of PVA, etc. is supplied from a supply pipe 10, and a low-viscosity liq. 13 of formalin, etc. is supplied from a supply pipe 12. The liqs. 11 and 13 are poured onto a mixing member 14 which is bent in the semicircular form and is slanted vertically at 10-20 deg. angle of inclination, and the liqs. 11 and 13 are mixed at the bottom of the bent part of the mixing member 14. The mixing member 14 is vibrated by a vibrating mechanism 20, for example, at 60 cycle and with the vertical movement of about 3-5mm. The liqs. 11 and 13, poured onto the mixing member 14, are mixed on the mixer 14 by the vibration. The mixture is sent without any stagnation to the succeeding stage from the lower part of the mixing member 14.

Description

【発明の詳細な説明】 (発明の技術分野) この発明は、複数種の反応液の攪拌方法に関する。[Detailed description of the invention] (Technical field of invention) The present invention relates to a method for stirring multiple types of reaction solutions.

(発明の技術的背景とその問題点) 例えばポリビニルアセタール(以下、 PVAtとする
)系多孔質体は気孔形成助剤の存在下でポリビニルアル
コール(以下、PVAとする)の水溶液にアルデヒドと
酸を作用させ、温度40〜90℃9時間4〜40時間9
通常8時間以上でPVAを7セタール化することによっ
て製造されるのであるが、通常上記反応原液は箱状2円
筒状その他の容器に注入されて加熱処理を受ける。
(Technical background of the invention and its problems) For example, a polyvinyl acetal (hereinafter referred to as PVAt) based porous material is produced by adding an aldehyde and an acid to an aqueous solution of polyvinyl alcohol (hereinafter referred to as PVA) in the presence of a pore-forming aid. Allow to act at a temperature of 40 to 90°C for 9 hours 4 to 40 hours 9
It is usually produced by converting PVA into 7-cetals for 8 hours or more, and the reaction stock solution is usually poured into a box, two cylinders, or other container and subjected to heat treatment.

ここでいう反応原液とは、PVA 、気孔形成助剤、ア
ルデヒド及び酸の混合水溶ないし水分散液を意味し、必
要に応じてこれらに種々の着色1i$: 、 m維質あ
るいは無機質その他の充填剤、可塑剤等を加えたもので
ある。そして、この反応原液の製法を概略説明すると、
まずPVAを適宜加熱下、木に溶解して通常濃度4〜I
H程度の水溶液とし、これに必要に応じてPVAに対し
て10〜200 fi量%の量の気孔形成助剤単独又は
その水溶液、分散症を加えて均一に混合する。なお、気
孔形成助剤として澱粉系を用いた場合は、その水分散液
をPVA水溶液に加えて均一に混合し、攪拌しつつ加熱
して澱粉をN膨化しても良い0次いで、この混液にPV
Aに対して0.5〜1.2モル全稈度のアルデヒド及び
触媒量の酸を加えて均一に混合すれば得られるのである
。このようにして調製された反応原液は、ポンプ等の原
液供給手段によって送液管を通して原液供給部から反応
容器上方に設置された注入ノズルにより反応容器中に注
入され、所定の処理工程を経て製品とされるの1ある。
The reaction stock solution here means a mixed aqueous solution or aqueous dispersion of PVA, a pore-forming aid, an aldehyde, and an acid, which may be colored with various colors or filled with fibers, inorganic materials, or other materials as necessary. It contains additives, plasticizers, etc. The method for producing this reaction stock solution is briefly explained as follows.
First, PVA is dissolved in wood under appropriate heating and the concentration is usually 4 to 1.
An aqueous solution of about H.H. is prepared, and if necessary, a pore-forming aid alone or an aqueous solution thereof or a dispersion agent is added in an amount of 10 to 200 fi% based on PVA and mixed uniformly. In addition, when a starch-based agent is used as a pore-forming aid, the aqueous dispersion thereof may be added to the PVA aqueous solution, mixed uniformly, and heated while stirring to N-swell the starch. PV
It can be obtained by adding 0.5 to 1.2 moles of aldehyde and a catalytic amount of acid to A and uniformly mixing them. The reaction stock solution prepared in this way is injected into the reaction vessel from the stock solution supply section through a liquid supply pipe by a stock solution supply means such as a pump, and through an injection nozzle installed above the reaction vessel, and then undergoes a predetermined treatment process to produce a product. There is one thing that is said to be.

上述のように混合すると反応し、増粘、ゲル化する2場
類以上の液を連続的に送液し、JI拌するものとしては
ライン7ジタやスタテックミキサーなどが知られている
。第3図はラインアジタの一例を説明するものであり、
混合槽3には送給管lを経て液Aが供給されると共に、
送給管2を経て液Bが送給され、混合槽3内でモータ4
で回転される回転EEE5で攪拌されて出口管6から次
工程へ混合液が送られるようになっている。しかしなが
ら、このような密封された機構状態での攪拌では、系に
混合液の滞留する部分ができてしまい、滞留した液は増
粘し、混合した液に混入してきて、混合液の中に反応の
すすんだ部分として不均一に存在する。このために1反
応生成物を物理的及び化学的に不均一なものにしてしま
う欠点がある。
Line 7 Jita and static mixers are known as devices that continuously feed two or more types of liquids that react, thicken, and gel when mixed as described above, and perform JI stirring. Figure 3 illustrates an example of a line agitator.
The liquid A is supplied to the mixing tank 3 via the feed pipe 1, and
Liquid B is fed through the feed pipe 2, and the motor 4 is fed into the mixing tank 3.
The mixed liquid is agitated by the rotation EEE5 and sent from the outlet pipe 6 to the next process. However, stirring in such a sealed mechanism creates a part in the system where the mixed liquid stagnates, and the stagnant liquid thickens and mixes with the mixed liquid, causing reactions in the mixed liquid. It exists unevenly as a part of the process. This has the drawback of making one reaction product physically and chemically heterogeneous.

(発明の目的) この発明は上述のような事情からなされたものであり、
この発明の目的は、混合すると反応して増粘、ゲル化す
る複数種の液を連続的に送液し、滞留することなく攪拌
する攪拌方法を提供することにある。特に、反応時間短
縮のために高温状態で混合し、かつ注型して反応させる
方法において、有効な攪拌方法を提供することにある。
(Object of the invention) This invention was made under the above circumstances,
An object of the present invention is to provide a stirring method in which a plurality of liquids that react to thicken and gel when mixed are continuously fed and stirred without stagnation. In particular, it is an object of the present invention to provide an effective stirring method in a method of mixing at a high temperature and casting and reacting in order to shorten reaction time.

(発明の概要) この発明は、混合すると反応し、増粘、ゲル化する複数
種の反応液を連続的に供給して攪拌する方法に関するも
ので、上記各反応液を開放された平板もしくは湾曲状で
傾斜した混合部材の上部に流下させると共に、上記混合
部材を振動させることにより上記反応液を滞留なく攪拌
できるようにしたものである。
(Summary of the Invention) The present invention relates to a method of continuously supplying and stirring a plurality of types of reaction liquids that react, thicken, and gel when mixed. The reaction liquid is allowed to flow down onto the upper part of the slanted mixing member, and the mixing member is vibrated so that the reaction liquid can be stirred without stagnation.

(発明の実施例) 第1図はこの発明の一実施例を示す図であり、送給管l
Oからは高粘性の液体(例えばPVA ) +1が送給
され、送給管12からは低粘性の液体(例えばホルマリ
ン、硫醸もしくはその混合液)13が送給されるように
なっている。液体11及び13は半円状に湾曲し、1θ
〜20″上下に傾斜した混合部材14上に流下されるよ
うになっており、混合部材14の湾曲部底部でill、
13が混合されるようになっている。混合部材14は耐
酸性、耐腐蝕性の材料で成っている。そして、混合部材
!4(士振動機構20で例えば80サイクル、約3〜5
腸■の上下動で混合部材14を嵌勤させるようになって
おり、混合部材14上に流下された液11及び+3は混
合部材14上でその振動によって混合され、滞留するこ
となく混合部材14の下部から次工程へ送られることに
なる。従って、液II及び13は混合部材+4pで均一
に混合され、反応生成物15を物理的にも化学的にも均
一なものにする効果がある。
(Embodiment of the invention) FIG. 1 is a diagram showing an embodiment of the invention, in which a feed pipe l
A high viscosity liquid (for example, PVA) +1 is fed from O, and a low viscosity liquid (for example, formalin, sulfur, or a mixture thereof) 13 is fed from a feed pipe 12. The liquids 11 and 13 are curved in a semicircular shape, and the angle of 1θ
~20'' is made to flow down onto the vertically inclined mixing member 14, and at the bottom of the curved part of the mixing member 14, ill,
13 are mixed. The mixing member 14 is made of acid-resistant and corrosion-resistant material. And mixed parts! 4 (for example, 80 cycles with the vibration mechanism 20, about 3 to 5
The mixing member 14 is engaged by the vertical movement of the intestine (2), and the liquids 11 and +3 that have flowed down onto the mixing member 14 are mixed by the vibrations on the mixing member 14, and the liquids 11 and +3 are mixed on the mixing member 14 without stagnation. It will be sent to the next process from the bottom. Therefore, the liquids II and 13 are uniformly mixed by the mixing member +4p, which has the effect of making the reaction product 15 uniform both physically and chemically.

また、第2図はこの発明の他の実施例を示すものであり
、混合部材を開放された円筒状の反応筒30とし、混合
筒30の上部に送給管31及び32を接続するとともに
、送給管31及び32の端部にゴム管33及び34を接
続して混合f330の振動に対する固定部との接続を円
滑に行なうようにしている。このような構成においても
、送給管31及び32から供給される2つの液は、混合
筒30の中を落下する間にその振動によって滞留するこ
となく攪拌されることになる。
Further, FIG. 2 shows another embodiment of the present invention, in which the mixing member is an open cylindrical reaction tube 30, feeding pipes 31 and 32 are connected to the upper part of the mixing tube 30, and Rubber tubes 33 and 34 are connected to the ends of the feed tubes 31 and 32 to ensure smooth connection to a fixed part against vibrations of the mixing f330. Even in such a configuration, the two liquids supplied from the feed pipes 31 and 32 are agitated by the vibrations while falling in the mixing cylinder 30 without stagnation.

次に、この発明の効果を実施例でもって具体的に説明す
る。
Next, the effects of this invention will be specifically explained using examples.

ラインアジタのような滞留部分のあるミキサーでは、滞
留した反応液は時間の経過と共に増粘ゲル化して来る。
In a mixer with a stagnation part such as a line agitator, the stagnation reaction liquid thickens and gels over time.

その一部が混合液の中に断続的に混入して来て、混合液
の中に反応のすすんだ部分として不均一に存在する。こ
のために、反応生成物を物理的、化学的にも不均一なも
のにしてしまう、これは、ミキサーを連続的に長時間使
用すれば当然ひどくなる。また、ゲル化速度、すなわち
反応速度が速ければより短時間に上記現象が起こる。た
とえば反応時間短縮のために反応温度を上げるとか、触
媒量を多くするとこのような現象が顕著に表われて米る
A part of it is intermittently mixed into the mixed liquid and exists non-uniformly in the mixed liquid as a part where the reaction has proceeded. This makes the reaction product physically and chemically non-uniform, which is naturally exacerbated by continuous use of the mixer for long periods of time. Moreover, if the gelation rate, that is, the reaction rate is high, the above phenomenon will occur in a shorter time. For example, if the reaction temperature is increased to shorten the reaction time, or if the amount of catalyst is increased, this phenomenon becomes more noticeable.

表1に温度と蒔1111の影響を実験データで示す。Table 1 shows experimental data on the effects of temperature and sowing 1111.

L−ユ なお、上述の各実施例では2つの反応液を攪拌する例に
ついて説明したが、反応液のMfRは2種類に限定され
るものではなく、  31!II類以上の液を混合する
場合にも応用することが可能である。また、上述の例で
は湾曲した混合部材を示したが、平板であっても構わな
い。
In each of the above-mentioned Examples, an example in which two reaction solutions were stirred was explained, but the MfR of the reaction solutions is not limited to two types, and 31! It can also be applied when mixing liquids of class II or higher. Moreover, although the above-mentioned example showed a curved mixing member, it may be a flat plate.

(発明の効果) 以上のようにこの発明によれば、傾斜して振動されてい
る混合部材上を複数種の液が流下されるようにしており
、反応液の滞留が無いために反応生成物を均一とするこ
とが出来、混合系の洗浄が容易である利点がある。
(Effects of the Invention) As described above, according to the present invention, a plurality of types of liquids are allowed to flow down on the mixing member that is vibrated at an angle, and since there is no stagnation of reaction liquids, reaction products are It has the advantage that it can be made uniform and the mixing system can be easily cleaned.

【図面の簡単な説明】[Brief explanation of drawings]

第1@はこの発明の方法を実現する装置の一例を示す図
、第2図はこの発す■方法の他の例を説明するための図
、第3図は従来の攪拌方法を説明するための図である。 1G、12.31.32・・・送給管、11.13・・
・液、14・・・混合部材、20・・・振動機構、30
・・・混合筒。
Figure 1 is a diagram showing an example of a device for realizing the method of this invention, Figure 2 is a diagram to explain another example of this emitting method, and Figure 3 is a diagram to explain a conventional stirring method. It is a diagram. 1G, 12.31.32...Feeding pipe, 11.13...
-Liquid, 14...Mixing member, 20...Vibration mechanism, 30
...Mixing tube.

Claims (1)

【特許請求の範囲】[Claims] 混合すると反応し、増粘、ゲル化する複数種の反応液を
連続的に供給して攪拌する方法において、前記各反応液
を開放された平板もしくは湾曲状で傾斜した混合部材の
上部に流下させると共に、前記混合部材を振動させるこ
とにより前記反応液を滞留なく攪拌できるようにしたこ
とを特徴とする反応液の攪拌方法。
In a method of continuously supplying and stirring multiple types of reaction liquids that react, thicken, and gel when mixed, each of the reaction liquids is caused to flow down onto the top of an open flat plate or a curved and inclined mixing member. Further, a method for stirring a reaction liquid, characterized in that the reaction liquid can be stirred without stagnation by vibrating the mixing member.
JP59239336A 1984-11-15 1984-11-15 Method for agitating liquid reactant Pending JPS61118124A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59239336A JPS61118124A (en) 1984-11-15 1984-11-15 Method for agitating liquid reactant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59239336A JPS61118124A (en) 1984-11-15 1984-11-15 Method for agitating liquid reactant

Publications (1)

Publication Number Publication Date
JPS61118124A true JPS61118124A (en) 1986-06-05

Family

ID=17043213

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59239336A Pending JPS61118124A (en) 1984-11-15 1984-11-15 Method for agitating liquid reactant

Country Status (1)

Country Link
JP (1) JPS61118124A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5746981A (en) * 1996-03-29 1998-05-05 Ricoh Company, Ltd. Method and apparatus for mixing two or more kinds of resin material liquids

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5746981A (en) * 1996-03-29 1998-05-05 Ricoh Company, Ltd. Method and apparatus for mixing two or more kinds of resin material liquids

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